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Title:

[QUOTE=Guest-IJT;98117]Abhijit Kulkarni

Sixteen years experience of design and development of which Nine years  in the field of Computer Aided Design. Managing various projects in  Computer Aided Design using Pro/Engineer, CATIA, and Solid works in the  domains like foundry, automotive, hydraulics.

Qualifications
Diploma In production technology, Bombay Technical Board in 1992.

Personal details
Address: 	Flat no. 502, Bldg. No. F, Tejowalay, Near Cipla Foundation, Warje, Pune, 411 052. INDIA. 
Tel. No.: 	Res: 02025230775 Mob: 09960436905
Date of Birth: 24th may 1972
Email: [email]m2abhi@lycos.com[/email], [email]m2abhi@gmail.com[/email] 
Passport details: 	E7856954 issued from Mumbai date - 2/1/2004
Expiry date - 1/1/2014, Holding Business visa for USA (10 years multiple entries)

Skill Profile
Proficient in the following CAD Software:
Pro-Engineer2001/ wildfire 2.0 / wildfire 3.0, SOLIDWORKS 2003, CATIA V4.2 R2, CATIA V5R11
OS: Windows XP, NT 4.0, Windows 95/98
OtherSoftwares: MS-Office, 3DStudio Max, Corel Draw, Photoshop

Professional Experience
Oct. 2007 – till date, VJ Engineering Software Services Pvt. Ltd.  Subsidiary of                VJ CoreSoft Pvt. Ltd., as Manager - Project  Execution
One of the leading global IT companies involved extensively in software  testing, engineering services and related software development  activities. VJESS provides state of the art CAD/CAM/CAE engineering  services involving practical approach for product design, development  and manufacturing. It includes support for concept development, ideas  validation, weight and size optimization, tooling development, reverse  engineering, cost reduction, prototyping etc. addressing the needs of  clients from Automotive OEM’s & suppliers, heavy engineering,  consumer products, agricultural & construction machinery, civil  engineering, foundry and power industries.
JOB FUNCTIONS
Project & Customer management.
Co-ordinate between USA / European client
Maintain and adhere processes including Scheduling and Proposal preparation.
Ensure knowledge transfer to all members/organization
Manage a team of lead engineers and senior engineers in Engineering Services.
Data management with trouble shooting of cad softwares.
Training on GD&T, processes, different modules of pro/e software.

Some of the important projects successfully managed:
TIMING_COVER for engine.
Scope of the project was to Modeling & Detailing of TIMING_COVER.
Concept proposal for the development of TIMING_COVER was completed,  after studing the different TIMING_COVER provided by customer. Part of  the project was to complete modeling and detailing with GD&T of  Castings and machining of timing cover.
Intake manifold for engine 
Scope of the project was to Modeling & Detailing of intake manifold.
Studied the of intake manifold for engine provided by customer. Part of  the project was to Modeling and detailing with GD&T of Castings and  machining of intake manifold for European client for their global design
3D Modeling & Detailing from 2D prints.
Scope of the project was to Modeling & Detailing of parts, assemblies.
Parametric Modeling and detailing with GD&T of Castings, machined  parts, piping, plastic components, sheet metal, and assemblies with  welding in Pro/Engineer.
Cabin and Interior sheet metal component development. For excavators
Scope of the project was to concept Modeling & Detailing of parts.
Studied the existing excavator in the market then made concept proposal  for the development of new cabin and developed the interior components,  designed them in the consideration of manufacturing point of view. Part  of the project was to complete modeling and detailing with GD&T  included weldments according to the cabin structure and function.

June 2004 – Sept. 2007, EATON INDIA PVT. LTD. Pune, as Supervisor Engineering – Hydraulics Motors (R&D - Fluid Power Group) 
A global, diversified industrial manufacturer with 2005 sales of over $15 billion and is leader in fluid power systems. 
JOB FUNCTIONS
Provide Design services to US and Japan design centre which includes  estimation, allocation, monitoring, quality control and scheduling for  the group activities to ensure on time completion projects complying  with Eaton Quality requirments for the development of spool, disk and  valve in star motors and brakes. 
Ensure knowledge transfer to all members/organization.
Project management.
Data management and trouble shooting of CAD softwares.
Training on GD&T, process, different modules of pro/e software to the new and existing people.
Lead and support implimentation of product confugrator “Cameleon”
Support to India Marketing team in application engineering.

Some of the important projects managed for Hydraulic LSHT motors and Bracks:
Minimotor (spool)
Scope of the project was to Product Development of Minimotor.
Made concept proposal for development of Mini motor. Part of the project  was to complete parametric modeling and detailing with GD&T of  Castings and machining of Mini motor for global design. Also made 8  prototypes in India and tested at Eden praire MN.
Reverse Engineering of Carlisle brake
Scope of the project was to reverse engineering and Product Development of Brake in India. 
Studied the existing brake for the manufacturing feasibility in India.  Made the concept proposal for the development of Brake. Part of the  project was to complete parametric modeling and detailing with GD&T  of Castings and machining of brake to suit global design.
Delta Motor (spool)
Scope of the project was to new product Development of Delta Motor.
Studied existing motor of Eaton and compotator. As this motor is  combination of spool and disk motor. Then made concept proposal for the  development of Delta motor. Part of the project was to complete  parametric modeling and detailing with GD&T of Castings and  machining
Hp 30 Bearing Pack
Scope of the project was Product Development of HP 30 Bearing pack with minimum castings and machining parts.
Conducted a benchmarking study for all existing bearing pack for  mounting flange, shafts, bearings, etc. to create common tooling and  reduce inventory. Bearing pack of VIS 30, 40, 45 single and 2 speeds  studied for the same. Part of the project was to complete parametric  modeling and detailing with GD&T of Castings and machining
Cameleon (product compurgator)
Scope of the project was to develop a new web based compurgator  “Cameleon” and replace existing DOS based compurgator products to web  based compurgator (PARADOX to Cameleon). Confugared all existing and new  product to Cameleon.  Following product range was added to Cameleon -  Spool Motor, Disk Motor, VIS Motor.

Dec. 2001 –June 2004 ROLTA India Limited, Mumbai, India as senior product Executive – Mechanical Design &Automation
An ISO 9001 certified company. It provides software, hardware, training  and services in the field of CAD/CAM/CAE, PDA, GIS and E-Commerce.
Responsibilty includes study of input data and time estimation of same,  distribution of work, QC and QA of output data. Report generation which  included assumptions and observation made during execution of project.  Worked on various projects related to, reverse engineering, complex part  modeling, surface modeling, large assembly modeling & drawing  generation.

Some of the important projects worked on are described below:
Reverse Engineering of gas stove. Customer – Cloeman, USA
Scope of the project was to measure the components of the assembly  supplied by the customer and to find out and incorporate the deviations  from the original design and actual product.
Reverese Engineering of Fuel Governer. - Customer – Woodward (USA).
Scope of the project was Reverse engineer the supplied mechanical  components; create the models, assemblies & manufacturing drawings.  Was Group leader (team size 15). Study the assemblies, dismantle and  categorize the components as per sub-assemblies. Project allocation  & co-ordination. Formalize of Quality standards and work methods.
Modeling of large Air Handling Units. Customer – York International, USA 
Scope of the project was to model six main assemblies of evaporator and  blowers including the cabling and piping of the units. A single unit  consists of more than 300 components. Pro/Sheetmetal, Pro/Cabling &  Pro/Harness module were used to model the components. Pro/Intralink -  3.2 was used for file management during assembling of the components.
Modeling, Assembly and drawing generation of components for Automation and control systems. Customer – Rockwell, USA 
Scope of the project was to modeling of Parts and sub-assemblies and  drawings (no of parts and drawings 10, no of assemblies and drawings 5).  Carried out Interference checks for final assembly and found and  corrected the problems in the components.
Modeling of Farm equipments in Solid Works. Customer – Freeman, USA
Scope of the project was to modeling and assembly of components in SOLID  WORKS 2003 (no of parts and drawings 50, no of assemblies and drawings  10). Completed final assembly consisting of 300 parts with all details,  Carried out Quality check for Models and assembly.
Customization Project using Pro/Toolkit & Top down approach. Customer – BHEL India
Scope of the project was customization of Pro/Engineer for automated  generation of manufacturing drawings for about 14 types of ducts. Also  total duct assembly drawing was to be completed with in minutes with  Bill of Material.
Modeling of wheel rim components. Customer – VITO – Germany
Scope of the project was modeling of Part and generating drawing.  Inspected parametric and non parametric models in line with customer’s  requirements in CATIA V5 R8.
Conceptual designing of draw hook, Customer- Indian Railways.
Scope of the project was modeling of draw hook in Pro/E 2001 using  Customer supplied hand sketch drawings considering the aesthetics and  process design.
Modeling of Medical system equipments. Customer – PHILIPS Medicl systems, Holland
Led the team for 6 Projects. Activities included estimation, allocation,  supervision, Quality control and scheduling of the group activities  following high quality requirements of Philips.
Carried out modeling of complex parts with approximately 800 to 1200  features for 3 Projects. Worked as modeler for total of 12 projects and  QC for 7 projects. Drawings were generated from the 3D models  considering GD&T and manufacturing processes.

Dec 99 – Dec 2001 Pentasoft technologies ltd. Pune as Project Engineer
Pentasoft Technologies ltd provides software & hardware training and  related services. Job responsibilities included 3D solid and surface  modelling of parts and assemblies, drawing generation, corporate  training. Data management, pro/e server management, pro/e trouble  shooting and system Administrator.

Some of the important projects worked on are as below:
Modeling of chassis components of Truck. Customer – EICHER Motors India.
Scope of the project was Solid Modeling, assembly and detailing of  chassis and transmission components for 3060, 4050, 4800 wheel base of  trucks. Drawings were generated from this model considering critical  manufacturing process and tolerances.
Modeling of components for special purpose machine. Customer – SGCC France.
Solid modeiling, assembly and detailing of various components for  special purpose machine. Interferance checks done for assemblies.
Other Achievements - Design and execution work of stall at auto expo.  2000., Photorendering work for Triveni Engg. Ltd. Banglore and Corporate  training for Eicher Motors Ltd. Pithampur.

Jan 97 – Nov 1999   Design Matters. Pune as Development engineer
A Design Matters is a product design studio providing services in the  areas of industrial product design, exhibition design, and graphic  design.
Carried out design using autoCAD, 3Dstudio max, Isometric views of  products and made prototypes and mockups as per design requirements.  Co-ordinated activities between clients, fabricators, and pattern makers  to deliver ontime and within budget.

Some of the important projects worked on are described below:
Advani Oerlikon Ltd. - welding machines, pepsi cola Ltd.-vending machines, kiosks, 
Phenowel polymers. - Flush tanks, toilet seat, Thermax coullign water  technologies Ltd.- water vending machine, Shreyesh Electromedical pvt.  Ltd.-baby resasiator, Godrej Telecom Ltd. Telephone, modem, TATA Ficosa.  - Rear view mirror of tata indica (prototyping work), Johnson and  Johnson- gift box redesign, shampoo sachets, sanitary napkins, etc.
Exibitions Handled - Center for learning resources - active maths & India Sponsorship Committe - Havi Havishi
 
May 92 – Sept.96 Arjunwadkar Engineering Associates Pvt. Ltd. as Foundry Supervisor
Company undertakes development and production work in manufacturing boiler accessories and customers graded casting.
Carried out development and production of castings for fuel saving  economiser, dust collector, dumping grate, low ram coke stoker along  with handling day to day foundry work like molding, charge calculation,  melting, pouring, featling. Manage 40 workers for this work.[/QUOTE]

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