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[QUOTE=Guest;257986]G. KRISHNAN [B]E-Mail [/B]: krishnag_77 AT rediffmail.com [B]Objective :[/B] Seeking challenging assignments in Industrial Engineering / Quality & Statistical Analysis/ Process Improvement/ Product Development /Cost saving with an organisation of high repute. [B]Snapshot [/B]: - Career spans over 12 years of experience Industrial Engineering, Production Planning, Quality & Statistical Analysis, Operational Process Control/ Improvement in the MANUFACTURING & PROCESS INDUSTRY. - Presently working with JBM Auto system (P) Ltd., Chennai. - Expert at identifying products or services that do not meet a companys specified standards of quality. Worked towards producing quality products to suit changing customer requirement. - Ensuring compliance to quality measures & maintenance of requisite documentation as well as records. - Well-versed with new concept & methodologies like 7QC TOOLS, SPC, G8D, VSM, VAVE, FMEA, CONTROL PLAN and Poka-Yoke for quality & Production Process improvement. - Maintains a broad scope of knowledge to identify and pursue possible solutions to problems. Creative problem-solving and critical thinking skills. Core Competencies [B]Process Improvement [/B]: - Working towards cycle time reduction, scrap reduction, set up and change over time reduction, process flow improvements as well as time reduction. - Working along with customers at Customer End for their trouble shooting and continual improvements on process and quality functions. - Meet customer requirement of Quality & Delivery. [B]Cost Saving [/B]: - VA/VE activities followed from stamping operation for to achieve monthly target of cost saving. - Using FTI software for nesting purpose of sheet metal blanking operation. - Yield improvement, operation reduction/ change in stamping process. - Find out value added & Non value valued activities through VSM. Career Contour Since July 00 M/s JBM Auto System Ltd., (formerly known as ThyssenKrupp JBM (P) Ltd., Chennai. A tier-1 supplier of FORD INDIA promoted by Jay Bharath Maruti Ltd. Sr. Engineer Project quality (Stamping). [B]Growth Path [/B]: - May 08 to till Date Quality Engineer(QA) -Stamping (In-process, new project ) - Dec 06 to Mar 08 Supervisor In process Quality (Stamping/customer support) - Sep 04 to Oct 06 Assistant Supervisor Production (Stamping) - July 03 to Aug 04 Production Technician Production (Stamping) - July 00 to June 03 Trainee Technician Production (Stamping) - Apr 99 to May 00 Unity Forge Pvt Ltd., MMNagar as an Act apprentice Trainee of in- process Quality. - Jan 98 to Mar 99 Pentafour Auto Pvt Ltd., MMNagar as a Trainee of carburettor assy shop. [B]IN- PROCESS STAMPING QUALITY [/B]: - Sound Knowledge of stamping process panel defects root cause analyses (crack, thinning, waviness, wrinkles & scoring mark, etc.,). - Monitoring the QA activities like Line inspection, first off inspection, patrol inspection and last off inspection. - R&R study carried out with CMM team for inspector efficiency improving & instrument error find out. - Continuously improving the quality of the products by eliminating the chances of the mistake(by providing mistake proof whenever required and by improving awareness among the team) - Take care of all Chassis panels for customer requirement of quality specification (FCM, LCA, and RTB and FRONT & REAR BUMPER). - Analyzing rework & rejection trend and initiate to take corrective & preventive action to eliminate rework /rejections with using Pareto chart & conducting DMQI & analyzing root cause for NC products. - Ensuring and updating of visual control system & one point Lesson (Rework, Rejection, QR/CR-memo, IQR). - Continuously reducing rejections rate by applying WHY- WHY- Analyses & Controlling Internal PPM. - Handling Customer complaints & Taking necessary corrective & preventive actions. - Coordinate with customer for stamping quality issues handling & corrective actions through G8D (ICA, PCA). - Adeptly implemented 5S & 3M and Industrial Safety in the organisation. - Directed co-ordination and follow-ups for internal process audits and Kaizen implementations. - Focusing on continuous improvements of stamping panels quality. [B]NEW PRODUCT DEVELOPMENT [/B]: FORD : B515 PROJECTS: (Structure). - Developing inspection reports for controlling quality to achieve customers required PIST level. - Checking the feasibility of the part by studying CAD (sc, cc, Datum B &C). - Supporting customer at their builds / milestones by supplying part with the required quality level. - Predicting the robust process & implementing the same. - Documenting the program activity in the form of PPAP. - Studying things gone wrong/ right in previous projects & controlling the same. - Co-ordinate with new product development team for Tool buy off & Product characteristics analyze. - Conducting home line trial for all new project tools before PSW sign off. - Supplier technical support for product quality and monitoring the day wise stock for avoiding line stoppage. [B] BENTELER AUTOMOTIVE [/B]: B515 PROJECTS (Chassis). - Developing inspection reports for controlling quality and achieve benteler standard PIST level. - Documenting the program activity in the form of PPAP. - Studying things gone wrong/ right in previous projects & controlling the same. - Conducting home line trial for all new project tools. - Implement product launch procedures of OEM like IMDS. - Vendor Development for stamping product and achieve customer requirements. [B]KAIZEN & POKA YOKE [/B]: - Continues improvement follow up for stamping process & quality. - Continuously follow up for where ever required error proofing in stamping process for avoid future issues and opportunity find out for prevention poka-yoke providing to detect the defects. - Prevention poke yoke and Detection poke yoke carried out based on previous project experience. - Horizontal deployment carried out for customer concern. [B]DOMAIN KNOWLEDGE OF WELD SHOP (BIW) QUALITY [/B]: - Body in white panels as per process standards to be given FOI, LOI Follow up at production beginning. - As per spot welding quality requirement of Nugget dia ,DOE , teardown testing carried out. - Welding related issues for spike, edge spot, spot missing, burn thrown child part missing, weld failure, etc...Take care of corrective action against the defects. [B]Accomplishments [/B]: [B]- Team Leader of VA-VE Improvements in Stamping [/B]: o Yield improvement for input raw material and Existing layout modified for enhancing yield. o Corner End bits (OFFAL) and Scrap utilization (OBAYA). o Straight blank size reduction & Shaped blank nesting. [B]- Team Member of VSM (Value Stream Mapping) [/B]: o Identify Product Family and CSM & FSM data collection. o To be find out TIMWOOD (Muda). o Find problems and make Kaizens as well as VA ratio calculated. [B]- Member of Cross Functional Team Improvements in Press Shop [/B]: Draw oil application using pneumatic system. o Reduced the extra manpower for Draw oil application. o By designing the pneumatic system - cycle time reduced. o Oil flow evenly distributed. [B]Trainings Completed :[/B] - Undergone one week training program in SPC & Quality control from Advanced Training Institute- Chennai. - Undergone two week training program in Engineering Measurement, Measuring Equipment (column type CMM) & quality control from Advanced Training Institute-, Chennai. - Undergone one day training program in G8D from Maxwell Industrial Training Development centre, Chennai. - Undergone two days training program in APQP, control plan, PPAP from Maxwell Industrial Training Development centre, Chennai. - Undergone One day training program in 6 SIGMA from MSME (govt of India) Chennai - An internal training given by FORD INDIA at JBMAS for MIG, PROJECTION, SPOT welding. - An internal training given by JBMAS for MSA & INTERNAL AUDITER TRAINNING from MM nagar. [B]Academia [/B]: 1. Diploma in Mechanical Engineering from Vinayaka Mission University,Secured- ISTClass. 2. Honours Diploma in Computer Application from CSC, Maraimalainagar; secured IST Grade. [B]Software Skills [/B]: [B]Ms Office [/B]: Excel, word, Power point. [B]Design software [/B]: CATIA V5 (CADD CENTER). - Sketch Analysis. - Part modelling. - Surface Design. - Generative Sheet metal design. - Drafting. [B]Personal Dossier [/B]: [B]Date of Birth [/B]: 27th Feb 1977 [B]Languages Known [/B]: English, Tamil, and Hindi. [B]Personal Strength [/B]: Good team work, Good communication & interpersonal skills. [B]Marital Status [/B]: Married [B]Gender [/B]: Male[/QUOTE]
