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[QUOTE=Guest;253667]UDAY DEORE deoreuday AT rediffmail.com [B]PROJECT MANAGER (PRODUCTION) [/B]: Seeking senior level assignments in Gulf & India A Techno-managerial professional with over 21 years of experience (in India and Overseas) in Production Management, Assembly-Shop Operations and Process Improvement across different metals industry. Possess rich experience having worked in the Gulf region for 3 years in Bahrain. - Strategic Planning & Management (Production) - Green Field Projects - Lean manufacturing - Project Delivery & Management - Plant Operations & Maintenance - Client Interfacing - Vendor development & management - Quality inspection & control - Process Improvement - People Management - Resource Planning & Management - BOSS (ERP Package) [B]CAREER HIGHLIGHTS [/B]: Last Gulf appointment in Bahrain with a manufacturing co. where I managed around 100 people and handled 4 departments simultaneously. At FineArc Systems Pvt. Ltd. Pune ** Changed the sequence of assembly which resulted in Lead time reduction & overhead reduction ** Established Green Field Project at Vijaywada – Mithra KyoKuto Project (From Ground Breaking to Installation, Commissioning of Machinery, Resource hiring , training and allocation of work and setting SOPs and managing entire operations ) [B]At BFG International Pvt. Ltd. Bahrain [/B]: ** Joined as an In-charge of one shop and due to excellent performance got promoted to take care of 4 departments within 4 month At Plazma Cutting Technology Pvt. Ltd. Pune ** Introduced a new technology - manufacturing of 60 Mtrs X 30 Mtrs Conveyor for 12 Meter plate travel (first of its kind in India) ** Successfully manufactured cantilever with 150Kg load carrying capacity assembled with gantry ** Installed and commissioned material handling system for Plate cutting, I Beam welding and I beam cutting which has 3 robots integrated with each other on a conveyor of 60 Mtrs X 30 Mtrs [B]At Endurance Group, Pune [/B]: ** Acknowledged for improving the productivity of each worker by 47% (17 clutches per man to 25 clutches per man) by implementing Kaizen, Poke Yoke & Line Balancing in the Assembly shop which saved Rs. 4.3 Lacs of the organization ** Received Best Kaizen Award for Oil Hole drilling ** Recognized for maintaining a benchmark for Housekeeping in the Plant and successfully handling customer grievances ** Implemented KANBAN - Pull System for Assembly Production establishment for Inventory control ** Successfully installed and started production of assembly line and attained 95% efficiency of Line within a period of 3 months ** Established Single Piece Flow for assembly line ** Acted as a Single Point of Contact (SPOC) for the customers of the Assembly Line [B]At FOURESS Engineering (I) Ltd. Pune [/B]: ** Appreciated for effective implementation and maintenance of Kaizen, Poka Yoke ( Mistake Proofing ) ** Instrumental in Project Commissioning & Erection worth Rs. 2 Cr. for TISCO Jamshedpur and completed the project within 4 months ** Designed and implemented Assembly Pit Structure [B]EMPLOYMENT SCAN [/B]: FineArc Systems Pvt. Ltd. Project Manage** Apr.2011- till date BFG International Pvt. Ltd., Production In-charge Feb.2009 – Apr.2011 Plazma Cutting Technology Pvt. Ltd., Production Manage** Oct.2007 – Feb.2009 JAYA HIND Industries Ltd. (Force Motors Grp.) Production In-charge Dec.2006 – Oct.2007 Endurance Group Company Assembly In-charge (Production) Sep.2005 –Nov.2006 FOURESS Engineering (I) Ltd. Assembly In-charge Jul.1988 – Sep.2005 [B]CAREER ABRIDGEMENT [/B]: ** Expertise in planning day-to-day strategies, production schedules along with resource allocation and machine loading for manufacturing operations ** Adept in managing production operations involving large teams of 135 workers, logistics and supply chain management, in-process quality inspection, safety and engineering team building in co-ordination with internal / external departments ** Establish short term / long term budgets & corporate strategies for achievement of business targets ** Execute cost rationalization measures to keep cost/ expense levels within budgetary parameters ** Responsible for meeting all regulatory & statutory norms needed by State & Company and maintain 100 % delivery compliance as per the customer’s requirement. ** Sound knowledge of implementing Poke yoke (Mistake proofing), Kaizen for increasing production. ** Co-ordinate with Planning, Materials, Marketing & QA departments to achieve weekly, monthly & yearly production targets ** Monitor and establish Continuous Improvement Process in plant to execute on-time delivery to customers ** Identify processes and assembly methods for automation to increase productivity and consistency. ** Deft in implementing Lean manufacturing process and Root Cause Analysis capability improvement in the Assembly shop ** Exposure to TPM (Total Productive Maintenance), FMEA (Failure Mode & Effect Analysis, DFMEA (Design Failure Mode & Effect Analysis, APQP (Advanced Product Quality Planning), PPAP (Production Part Approval Process), SPC (Statistical Process Control) [B]** Skilled in [/B]: - Management of input required for assembly shop from CNC machine shop - Assembling, testing and commissioning of machineries - Prepare Bills of Material and maintain Inventory as per defined classes [B] ** Handled Clients :[/B] BHEL, BSP, VSP, TISCO, RSP, NPCIL, etc. And inspection Agencies like MECON, BVIS, and IBR ** Optimize and maintain OEE (overall equipment efficiency) up to 90 % ** Exposure of quality management systems as per Kaizen, ISO 9001/TS 16949 & 5'S Audit & documentation, ensuring strict compliance with the same. ** Select and negotiate with different vendors for sub contracting items ** Troubleshoot bottlenecks, improvements in PLCs and TDCs (True Downtime cost) with optimum utilization of men , material and machine [B]ACADEMICS & TRAINING [/B]: ** DME, BTE Karnataka Tech. Board, Second Class, March 1988 ** Trained in MS Office 97/2000, BOSS (ERP Package) [B]PERSONAL DOSSIER [/B]: [B]** Date of Birth [/B]: 17th Feb. 1965 [B]** Languages Known [/B]: English, Hindi, and Marathi [B]** Weight/Height/Vision [/B]: 71 kg. / 168 CM / Normal[/QUOTE]
