UDAY DEORE
deoreuday AT rediffmail.com

PROJECT MANAGER (PRODUCTION) :
Seeking senior level assignments in Gulf & India
A Techno-managerial professional with over 21 years of experience (in India and Overseas) in Production Management, Assembly-Shop Operations and Process Improvement across different metals industry. Possess rich experience having worked in the Gulf region for 3 years in Bahrain.
- Strategic Planning & Management (Production)
- Green Field Projects
- Lean manufacturing
- Project Delivery & Management
- Plant Operations & Maintenance
- Client Interfacing
- Vendor development & management
- Quality inspection & control
- Process Improvement
- People Management
- Resource Planning & Management
- BOSS (ERP Package)

CAREER HIGHLIGHTS :
Last Gulf appointment in Bahrain with a manufacturing co. where I managed around 100 people and handled 4 departments simultaneously.
At FineArc Systems Pvt. Ltd. Pune
** Changed the sequence of assembly which resulted in Lead time reduction & overhead reduction
** Established Green Field Project at Vijaywada – Mithra KyoKuto Project (From Ground Breaking to Installation, Commissioning of Machinery, Resource hiring , training and allocation of work and setting SOPs and managing entire operations )

At BFG International Pvt. Ltd. Bahrain :
** Joined as an In-charge of one shop and due to excellent performance got promoted to take care of 4 departments within 4 month
At Plazma Cutting Technology Pvt. Ltd. Pune
** Introduced a new technology - manufacturing of 60 Mtrs X 30 Mtrs Conveyor for 12 Meter plate travel (first of its kind in India)
** Successfully manufactured cantilever with 150Kg load carrying capacity assembled with gantry
** Installed and commissioned material handling system for Plate cutting, I Beam welding and I beam cutting which has 3 robots integrated with each other on a conveyor of 60 Mtrs X 30 Mtrs

At Endurance Group, Pune :
** Acknowledged for improving the productivity of each worker by 47% (17 clutches per man to 25 clutches per man) by implementing Kaizen, Poke Yoke & Line Balancing in the Assembly shop which saved Rs. 4.3 Lacs of the organization
** Received Best Kaizen Award for Oil Hole drilling
** Recognized for maintaining a benchmark for Housekeeping in the Plant and successfully handling customer grievances
** Implemented KANBAN - Pull System for Assembly Production establishment for Inventory control
** Successfully installed and started production of assembly line and attained 95% efficiency of Line within a period of 3 months
** Established Single Piece Flow for assembly line
** Acted as a Single Point of Contact (SPOC) for the customers of the Assembly Line

At FOURESS Engineering (I) Ltd. Pune :
** Appreciated for effective implementation and maintenance of Kaizen, Poka Yoke ( Mistake Proofing )
** Instrumental in Project Commissioning & Erection worth Rs. 2 Cr. for TISCO Jamshedpur and completed the project within 4 months
** Designed and implemented Assembly Pit Structure

EMPLOYMENT SCAN :
FineArc Systems Pvt. Ltd. Project Manage** Apr.2011- till date
BFG International Pvt. Ltd., Production In-charge Feb.2009 – Apr.2011
Plazma Cutting Technology Pvt. Ltd., Production Manage** Oct.2007 – Feb.2009
JAYA HIND Industries Ltd. (Force Motors Grp.) Production In-charge Dec.2006 – Oct.2007
Endurance Group Company Assembly In-charge (Production) Sep.2005 –Nov.2006
FOURESS Engineering (I) Ltd. Assembly In-charge Jul.1988 – Sep.2005

CAREER ABRIDGEMENT :
** Expertise in planning day-to-day strategies, production schedules along with resource allocation and machine loading for manufacturing operations
** Adept in managing production operations involving large teams of 135 workers, logistics and supply chain management, in-process quality inspection, safety and engineering team building in co-ordination with internal / external departments
** Establish short term / long term budgets & corporate strategies for achievement of business targets
** Execute cost rationalization measures to keep cost/ expense levels within budgetary parameters
** Responsible for meeting all regulatory & statutory norms needed by State & Company and maintain 100 % delivery compliance as per the customer’s requirement.
** Sound knowledge of implementing Poke yoke (Mistake proofing), Kaizen for increasing production.
** Co-ordinate with Planning, Materials, Marketing & QA departments to achieve weekly, monthly & yearly production targets
** Monitor and establish Continuous Improvement Process in plant to execute on-time delivery to customers
** Identify processes and assembly methods for automation to increase productivity and consistency.
** Deft in implementing Lean manufacturing process and Root Cause Analysis capability improvement in the Assembly shop
** Exposure to TPM (Total Productive Maintenance), FMEA (Failure Mode & Effect Analysis, DFMEA (Design Failure Mode & Effect Analysis, APQP (Advanced Product Quality Planning), PPAP (Production Part Approval Process), SPC (Statistical Process Control)

** Skilled in :
- Management of input required for assembly shop from CNC machine shop
- Assembling, testing and commissioning of machineries
- Prepare Bills of Material and maintain Inventory as per defined classes

** Handled Clients :
BHEL, BSP, VSP, TISCO, RSP, NPCIL, etc. And inspection Agencies like MECON, BVIS, and IBR
** Optimize and maintain OEE (overall equipment efficiency) up to 90 %
** Exposure of quality management systems as per Kaizen, ISO 9001/TS 16949 & 5'S Audit & documentation, ensuring strict compliance with the same.
** Select and negotiate with different vendors for sub contracting items
** Troubleshoot bottlenecks, improvements in PLCs and TDCs (True Downtime cost) with optimum utilization of men , material and machine

ACADEMICS & TRAINING :
** DME, BTE Karnataka Tech. Board, Second Class, March 1988
** Trained in MS Office 97/2000, BOSS (ERP Package)

PERSONAL DOSSIER :
** Date of Birth : 17th Feb. 1965
** Languages Known : English, Hindi, and Marathi
** Weight/Height/Vision : 71 kg. / 168 CM / Normal