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[QUOTE=Guest;166609]CURRICULUM VITAE
 
 D.GOPALAKRISHNA 
 gopal02021976 AT gmail.com 
 
[b]Objective [/b]:
 To pursue an excellent career in Operations with Automotive and Automotive ancillary industries where I can apply my knowledge to acquire new skills and contribute constructively to the organization.
[b]Professional Summary [/b]:
- Manufacturing Professional with 13+ years of Experience in Planning & Production Department at Gravity Die Casting.
- Thoroughly acquainted with the updated chemical techniques used in developing a foundry industry
- Ability to handle different instruments and machines
- Excellent in designing new machines and equipment required for the growth of a foundry industry
- Planning and implementing the design of new cores that will produce the casting for the customer
- Deciding upon the purchase of metals and sand required for the production department, keeping the organization's budget in mind.
- Reporting to the purchase department of the metals and sand required during production process
- Checking for vents and other damages in the die. Also, finding out a suitable solution to avoid it
- Deciding upon the shifts of the chemical, metallurgy and production departments as per the requirements of the castings for the customer
- Discussing the metals required for pouring and hardening of sand core
- Excellent verbal communication, interpersonal and leadership skills
- Sound time management and organizational skills
[b]Experience Details [/b]:
 [b]Designation  [/b]: Production Manager.
 [b]Tenure  [/b]: March 2011 to Till date.
 [b]Company  [/b]: MKB CAST (P) LTD – Chennai-53
 [b]Present CTC  [/b]: 5.76 Lac
 [b]Expected CTC  [/b]: As per company norms 
 
 [b]Company Profile  [/b]: MKB is ISO 9001: 2000 & IRIS-First foundry worldwide Certified Company Specialized in Manufacturing of Copper & Aluminium Gravity Die Castings & Machined Components.
[b]Domestic customers  [/b]: AREVA 
 [b]Export customers  [/b]: GE-POLAND
 [b]Company Milestone [/b]:
- MKB is the Best supplier Award & Best Quality recipient in AREVA-GERMAN.
MKB manufactures Transform parts. 
 [b]JOB RESPONSIBILITY [/b]: 
- Verify the stock before proceeding for purchase based on indent.
- Collect Quotation and prepare comparative statement before approval
- Procure 
- Raw materials for the Entire Foundry production process
- Consumable materials for the Entire Foundry production process
- Tools and Accessories for the Entire Foundry production process
- Machinery , Equipments & instruments for the user department 
- Administering contracts for major purchases
- After reception of signed DC (by quality) and signed Invoice (by Store) he will compare with PO, sign it and hand over to account.
- Compare invoice details with PO and if matching, sign the Invoice and hand it over to the account department.
- Preparing & Issuing Material consumption statement department wise every month.
- Preparing & ensuring pending indents and purchase order statement every Monday.
- Ensuring a viable re-order level statement for stock items on the bin card.
- In charge of every quarter inventory organization and supervision
- Create item code for any new item
- Achieving the organizational Goals and objectives 
- Subordinate motivation awareness and morale-building (employee retention and loyalty)
[b]Previous Company Experience Details [/b]:
 [b]Designation  [/b]: Sr. Manager - Production.
 [b]Tenure  [/b]: Jan 1998 to Feb 2011.
 [b]Company  [/b]: Sri Balaji Castings (P) Ltd – Chennai-67.
 [b]Company Profile  [/b]: SBC is ISO TS 16949: 2009 Certified Company Specialized in Manufacturing of Aluminium Gravity Die Castings & Machined Components.
[b]Domestic customers  [/b]: Simpson, Tafe, Divigi Warner, Eicher and Ashok Leyland 
 [b]Export customers  [/b]: ABB, G.M and GE.Medical System
 [b]Company Milestone [/b]:
- SBC is the Best supplier Award & Best Quality recipient in Ashok Leyland.
- SBC manufactures Transform parts / Auto mobile parts and Medical Equipment Parts.
 [b]Responsibilities [/b]:
- As a senior Sr. manager in Gravity die casting dept (Aluminum Castings manufacturing )
- Production and planning
- Man power management
- Rejection reduction thru the process parameters
- Improve the productivity by the team activity
- Heat treatment 
- Spectro analysis.
- SMED activities in machines (Die setup).
- Handling of gravity die casting machines of various kinds molds
- Reducing breakdowns through Why-Why analysis to improve machine OEE.
- Productivity improvement through process study and line balancing.
- Adhering to the management systems QS 9000, ISO TS 16949.
- Carrying out audits like Quality System Audits, Process/ Product Audits. 
- Monitoring in house and customer end rejections and generating kaizen to reduce rejections.
- Cost saving projects through CFT as a core team member.
- Process rejections- Monthly analysis & Improvements.
- Conducting Safety audits to ensure safe work environment.
[b]Major Accomplishments [/b]:
- Productivity improvement in LH Bracket (G.M) from 10 no’s/hour to 15 no’s/hour by eliminating Employee Fatigue and Die Clamping .(Introducing Pneumatic Method)
- Productivity improvement in Cover Transfer Case (Divigi Warner) from 8 nos/hour to 11 nos/hour by eliminating Employee Fatigue and Die Top Core Assembling by Chain Pulley (Introducing Hydraulic Method)
- Control of rejection (slag) level - Introducing ceramic filter
- Control of rejection (Blow hole) level – Introducing control chart 
- Productivity improvement in fettling section eliminating NVA activities
- Die breakdown reduced from 32 hours/month to 6 hours/month in Head lamp die (Eicher) by Process and method study.
- Reduced die setting time in mid range Casing Standard Federal 2.5hrs to 1hrs. 
Career Summary
- 6 months of experience in TVS-Sundaram Clayton (Sandwich Training) 
- 6 months of experience in Sathern Alloy Foundries (P) Ltd (Sandwich Training) 
Domain Expertise 
- Total quality management (TQM)
5S, 7 QC tools, QC Story methodology, Pokayoke, Nichijo Kanri (Daily management) thro visual control systems and Genba.
- Total productive maintenance (TPM)
Jishu Hozen, Kaizen. 
- Management systems 
- Single piece flow, Cellular manufacturing, Pull manufacturing & SMED 
Trainings Undergone
- Lean Manufacturing 
- 8D Problem solving
Academic Profile 
- D.F.Tech (Diploma in Foundry technology) – 1996
 C.M.Kothari Polytechnic College,
 Sembarambakkam, 
- M.A.HISTORY-ANNAMALAI UNIVERSITY-2004 
Key computer skills 
- Excel 
- Power Point
 Packages
- MS-Office[/QUOTE]

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