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[QUOTE=Guest;155869]RESUME FOR THE POST OF QA/QC WELDING / API PLANT INSPECTOR 
PERSONAL PROFILE
Name G. JAYAKANTH
Email jai.metal_14 AT yahoo.co.in 
Educational Qualification Bachelor of Science
Additional Qualification
- Certified Welding Inspector by American Welding Society (AWS CWI).
- Certified Pressure Vessel Inspector by American Petroleum Institute (API 510).
- Certified Process Piping Inspector by American Petroleum Institute (API 570).
- Certified Above Ground Storage Tank Inspector by American Petroleum Institute (API 653)
[b]- Certified ASNT Level II as per SNT-TC-1 (A) in the following methods [/b]:
o Radiography Testing
o Ultrasonic Testing
o Magnetic Particle Testing
o Penetrant Testing
Assignments in Quality Control/ Inspection / NDT
- Qualified with 10 years experience in the field of quality assurance and quality control activities of Construction, Running Plant and shut down activities and understanding of Corrosion engineering with particular application in corrosion control, pipeline and static equipment Inspection in petro chemical plants and Gas Plant.
- Experienced in RT, PT, MT, VT and On-Stream Inspection Program(OSIP).
- During this experience I have been skilled in Material Selection, WPS, PQR, Code, Standards and recommended Practice knowledge as API.
- Experienced in evaluation and assessment of various corrosion related problems in equipment and piping.
- Study of Process scheme of drawings. Calculate Corrosion Rate, Inspection Intervals, Next Inspection due date and Remaining life.
- Carrying out reliability improvement jobs of critical static equipment and piping through different NDT & visual Inspection for total Integrity.
- Inspection of pressure equipments and non-pressure equipments such as vessels, process column, process piping, Heat exchangers, Boilers piping Drums and storage Tanks, Hydrostatic and Pneumatic test for various pressure equipments , Fill test, welding and NDT activities
This is my following Shutdown projects details I have worked 
 
SADAF –(MTBE PLANT SHUTDOWN)----------------JAN 2009.
SADAF- (STYRENE PLANT SHUTDOWN)---------APRIL 2009 .
SADAF-(EDC PLANT SHUTDOWN)---------------MAY 2009.
IBN ZAHR-( PPE Plant and MTBE-II SHUTDOWN) -----------November to December 2007.
 
SAFCO-IV (SHUTDOWN) ---------------- Feb-08 to March 2008.
 
AL-BAYRONI (SHUTDOWN) ---------------- May to June 2008.
 
July and August 2008 --------- Preparation ITP and Work Procedures for Pre Shutdown Activities of SASREF, IBN RUSDH AND PETRO KEMYA projects
[b]Familiar in various codes [/b]:
- ASME Section VIII – Boiler and Pressure Vessel Code
- ASME Section IX – Welding and brazing qualifications
- ASME Section II – Materials and Consumables.
- ASME B 31.3 – Process piping.
- API 510 –Pressure Vessel Inspection Code.
- API 1104 -- Welding of pipeline and related facilities.
- API 570 –Piping Inspection Code
- API 653 –Tank Inspection, Repair, Alteration and Reconstruction 
WORK EXPERIENCE
[b]Company Name [/b]: Axis Inspection Technologies,
 Al-Khobar, Kingdom of Saudi Arabia.
[b]Period  [/b]: Jan 2009 to Till Date
[b]Site [/b]: Saudi Kayan Petrochemical complex 
[b]Period [/b]: Oct 2010 to May 2011
[b]Position [/b]: Plant Inspector (On-Stream Inspection Department)
[b]Job Responsibilities [/b]:
- Study of Process Flow Diagrams(PFD) and Material Selection Drawing(MSD) for Various plants like Olefins, EO/EG, PP, PC, Utility & Offsite and Phenolics.
- Coordinate with Corrosion eng., Process eng. and Operation eng. to prepare the Corrosion loop based on Fluid Service, Materials and Design conditions.
- Using Asset Virtual RealityLINx software to built each corrosion circuit as per PFD and Marked P &ID.
- Assign Thickness Monitoring Locations (TML) on High loss sites, Injections Points, Dead legs and Two phase flow conditions as per API 570.
- Assign TML numbers depending upon Corrosion class category such as High, Medium and low.
- Review the Field Thickness survey report as per Piping Safety Instruction Sheet(SIS).
- Calculate the Corrosion Rate ,Remaining life and Next Inspection Interval as per API 570.
- Conduct External / CUI Program Inspection as per regular Schedule.
- Conduct Internal Inspections of the Pressure vessels such as Columns, Reactor, Exchanger, Fin Fan Coolers and Storage Tanks.
- Involved in the Inspection for the repairs & alteration of the Pressure vessels, Above Ground Storage Tanks and Process Piping as per API 510, API 653 and API 570.
- Involved in Inspection & Supervision of Blasting, Painting , Fabrication, Erection of pre-fabricated spools, welding, all aspects of Hydro and Pneumatic testing of piping, Vessels, Heat Exchanger and Storage Tanks and coordinate with contractors and follow as per ITP.
- Inspection and acceptance of the contractor supplied materials such as plates, Pipes, Fittings as requirements of the Specifications.
- Review of MTC as per Codes, Standards and Specification.
- Review of WPS, PQR and WPQ as per ASME-IX and Specifications.
- Review the NDT reports and maintain all the documentation of the Work scope covered.
[b]Site [/b]: Khursaniyah Gas Plant 
[b]Period  [/b]: June 2009 to Sep 2010
[b]Project [/b]: On-Stream Inspection Program (OSIP)
[b]Position [/b]: Lead Inspector
[b]Job Responsibilities [/b]:
 
- Study of process Flow Diagrams(PFD) and Material Selection Drawing (MSD) for Various Units such as Inlet Gases & Condensate , LPDGA, HPDGA, Sweet Feed Gas Compressors, Gas Dehydration, Sulfur Recovery Units.
- Assign the Corrosion Circuit Loop and Corrosion Class Category(low, Medium and High) depending upon the Piping Material, Corrosion allowance, Service, Temperature and Pressure.
- As per P & ID, review the ISO from the field(as Built) and assign the TML for high loss sites such as elbow, tee, reducer, dead leg, two phase flow location and Injection Points as per API 570..
- Review the Base line UT thickness Report as per Piping Schedule & Safety Instruction Sheet.
- Calculate the Tmin values for piping as per ASME B31.3 calculations based on Design pressure and Structural loadings.
- Assign the CML locations for Pressure Vessels such as Columns, Exchangers , Vessels, Storage Tanks based on Potential Damage Mechanisms.
- Prepare the Dossier for Number of Corrosion Circuits for Each Unit, Base line UT Thickness Report and submit to Saudi Aramco Client for Approval.
- Attend regular meeting with client to solve various Technical Issues.
[b]Company Name [/b]: Arabian pipeline & Services Co Ltd 
 Jubial, Kingdom of Saudi Arabia. 
[b]Period [/b]: Nov 2007 to Sep 5th, 2008
[b]Position [/b]: Inspection Engineer / QC Engineer
 Inspection of pressure equipments and non-pressure equipments such as vessels, process column, process piping, Heat exchangers, Boilers piping, Drums and storage Tanks, Hydrostatic and Pneumatic test for various pressure equipments , Fill test, welding and NDT activities.
 
[b]Job Responsibilities [/b]:
- Review Engineering Package, designing contract document, materials and specific requirements pertaining to implementation of QIPs/ ITPs at site.
- Responsible for the Inspection & Monitoring of all the activities of as per Client Requirements.
- Preparing Checklists for Internal Inspection of all pressure equipments such as Vessles , Columns, Exchangers, Reactors, Tanks for planning and execution of the repair works.
- Review Welding and NDT records and prepared check list for deviations.
- Coordinate with Client to witness Hydro test of piping and equipments. 
- Review and maintaining records of Calibration Certificates of Welding machines, Pressure gauges, NDT personnel certifications, Batch test Certificates for Consumables.
- Witnesses bolt tensioning of the flanges and verify proper alignment thereof.
- Co-ordinate to Perform Eddy Current Test of Fin-Fan Cooler Tube Bundles.
- Prepare and assist in ISO-Drawing of Pipelines with Autocad operators.
- Follow fire, safety rules and regulations in oil refinery.
- Effectively communicating the technical aspects of engineering tasks to customer, technician and management
. 
[b]Company Name [/b]: Engineering Quality Inspection Services, Chennai
[b]Site [/b]: M/s. Larsen & Toubro Ltd.
[b]Period [/b]: Jan 2004 to May 2007
[b]Position [/b]: Qc Engineer 
[b]NATURE OF WORK [/b]:
[b]The following are my task and targets which I have been carrying out regularly [/b]:-
[b]Verification of welding and NDT documents [/b]:-
- Ensure WPS/ PQR are prepared/established/approved as per the applicable code.
- Ensure Welders are qualified as per the applicable code, a register is maintained to monitor their renewal/re-test process.
- Ensure the welding machines are calibrated.
- Ensure that the welding consumables are handled as per approved procedures.
- Ensure the piping & pipe fitting materials are handled / stored and preserved as per approved procedures. Ensure the issue/receive the materials and traceability are maintained.
- Various NDT procedures are prepared/verified/approved as per applicable code.
- PWHT and Hydro-test reviewed and approved.
[b]Verification of personnel qualifications [/b]:-
- NDT personnel are qualified as per SNT – TC – 1A and the qualifications are valid.
- Welders and welding operators are trained/qualified as per applicable code and are currently valid. 
Verification of other documents:- 
- Raw materials mill test certificates are verified and confirmed to the code requirements.
- Welding/NDT consumables and other consumables test certificates are reviewed.
Calibration:-
- All inspection tools, test equipments, instruments & gauges etc are calibrated and the calibration certificates are currently valid. Ensure a register is maintained.
MANAGING PIPING QUALITY CONTROL
- Ensure Line Pipes, Fittings and Valves, Gaskets, bolts & nuts materials are receive -inspected as per the Inspection and Test Plan.
- Ensure Dimensional stability to Materials spec, heat numbers, mechanical properties to drawing and material test certificate.
- Ensure edge preparations are carried out and the bevel is clean and the bevel angle is checked prior to fit-up as per QCP.
- Ensure ISO spool fit-up is carried out and the fit up is made by competent pipe fitters. Ensure the pipe fitter has the right tools. Ensure no excess 
- Miss-alignment is allowed and the root gap and the geometrical parameters are ensured as per code and WPS.
- Sub-assembly and final dimensional inspection to the approved drawing
- Ensure Electrodes/filler wires and other consumables are as per WPS
- Pre-heating if any
- Root welding visual inspection, NDE if required
- Checking of the inter pass temperature & recording the parameters as per WPS
- Final welding visual inspection, NDE if required
- Welding inspection.( surveillance checks before, during and after welding )
- Ensure that all NDT specified are carried out and the reports are reviewed.
- Interpretation of radiographic films and repair/NDT activities if needed.
- Monitor PWHT operation, review charts and reports.
- Ensure hardness after PWHT to confirm the adequacy of PWHT and do RT & MT if specified.
- Ensure Pre- commissioning activities are met as hydro test, thickness check etc. 
- Witness hydro test and review the charts and reports.
- Inspect surface preparation to relevant code.
- Non confirming products are identified/rectified and re-checked.
- Ensure the pipe spools are handled as per procedure and without damage.
- Ensure NDT is fully carried out/accepted to piping spools prior to its erection.
- Ensure field weld radiography is carried out at planned time so that project progress is not affected.
- Ensure the punch list is done and punch listed is attended properly.
Company Name: Sri Vinayaga Industries, Trichy
Company Profile: Mainly Involved in Repair and Services
Period: January 2001 to September 2003
Position: NDT Supervisor
Responsibilities:
- Supervision of welding activities and coordination with NDT inspectors.
- Having rich experience in piping & materials.
- Good knowledge in reading ISO Drawing.[/QUOTE]

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