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[QUOTE=Guest-IJT;152183][b]Name [/b]: MAYURA [b]Email [/b]: mayura.pimpare AT rediffmail.com [b]Designation / Skillset[/b] : EXECUTIVE/SAP PP, OPERATION [u][b]Resume[/b][/u] : MBA in Operation and research Mgt.and Middle-level engineering professional with specialized knowledge of product & process engineering in consumer and Auto ancillary with exposure to R & D , SAP PP, Production, Auto CAD and QA , ISO 9001 – 2004 , ISO 14001, ISO TS 16949. [b]Synopsis [/b]: A result oriented Product & process engineering professional with integrated MBA (operations) knowledge and SAP-PP skills, specialised knowledge of JIT, Kanban, Material Mgt ;World Class manufacturing and Auto Cad ; QA ; 4 years experience in consumer electronics industries and now in Auto part Industry as an Executive ; seeking an assignment in Management –Supply chain or Product & process Engineering or in any Sectors. Career Profile - A visionary Product & process Development engineering & quality assurance professional with versatile experience of 4 years in Development, Process Engineering & QA with reputed organizations in consumer electronics industries as well as Auto part industries. - As Executive, with Sanjeev Auto part Ptv. Ltd , handle the actives of effective Gear process design starting form the Quotation preparation up to the pilot sample submission within the target date. - Utilized SAP knowledge for reaping enormous benefits in planning, material creation, routing of work centre and scheduling of new model launching. - Look after the new Customer enquiries and prepare the quotations. - Carry out the project business plans through costing and machine requirement planning for new developments. - Was Sr.Engg, with Mirc Electronics Ltd, (ONIDA), developed and led new project team to effectively manage the planning, execution of new launching on time with productivity, quality & optimum cost. - Acquired knowledge of materials management, PPC, scheduling, purchasing, routing, vendor development, JIT, KANBAN. - Acquired knowledge of specifications, testing method of electronics and auto part components like gear. - Acquired knowledge of quality improvement skills Six Sigma, bench marking ISO 9001-2004, ISO 14001, and ISO TS 16949. [b]SAP skills in New project development & launching [/b]: [b]- Implementation SAP knowledge in Process development in various activities like [/b]: [b]- Master Data [/b]: - Creation of Material Master. - Creation of Bill of Material. - Creation of Work Center - Creation of Routing. - Raising of PR - Conversion of PR in to PO - Master Production Schedule. [b]- Transaction Data [/b]: - Knowledge of Sales & Operation Planning - Standard & Flexible - Demand Planning, Order Management, - Knowledge of Product Group, - Different Planning Strategies like Make to Stock & Make to Order, - Knowledge of MRP, - Shop Floor Control [b]- Manufacturing [/b]: - Repetitive Manufacturing – Creation of Production Version, Product Cost Collector, Final Back Flushing. - Variant - Creation of Characteristics, Classes, Configuration Profile, - Configuration of Material, Super BOM, Super Routing. - Also Knowledge of Capacity Planning. SANJEEV AUTO PART PVT.LTD, AURANGABAD. Executive, Feb. 2010 onwards. [b]Responsibilities [/b]: INITIAL PRODUCT DEVELPOMENT DEPT. [b]SAP R/3 – PP SKILL [/b]: - Create and maintain material master. - Create work centres for available assets. - Create routing for work centres - Creation of Bill of Material - Carried out MRP run . - Raise the Purchase Requisition. - Convert PR to PO. [b]Responsible for new Auto part (gear) development Activities, the work contain involve like [/b]: - Preparation of Quotation for customer’s enquiry and maintain for further action. - Develop and launch new products; develops roadmaps using key data (warranty, FTT, QR's) to continuously improve product quality - Designs to meet customer requirements and government regulations while optimizing cost efficiency, manufacturability, assembly; Understands and applies Design for robustness, manufacture, and assembly to achieve product integrity; conducts benchmarking studies. - Prepare the business plan for new projects through costing. - Prepare the activity timing chart for all new project as per customer targets - Decide the initial manufacturing process for new projects. - Plan for Machine capacity and new machine req. - Plan for procurement of new tooling, jigs & fixtures and Gauges for new development. - Get done all req. documents as per ISO TC 16946 such as FMEA, Control Plan, Part Submission Warrant, Process Capability Report, Process Validation Report, - Get done stage wise drawing such as forging, CNC and Finish for new component. - Collect all the necessary details and compile customer requirements. - Plan for material handling equipments, trolleys, bins. - Arrange for the production of first sample component with fully tooled up set up through proper Planning and scheduling to meet customer targets. - Prepare the PPAP document for sample submission. - Prepare CAPA for any customer complain and take the corrective action. - Get the validation of process from production dept. - Handover all correct process document to production Dept. to achieve maximum production with zero rejection. MIRC ELECTRONICS LTD., (ONIDA) THANE, MUMBAI Senior Engg, Oct 2007 Onwards [b]Responsibilities [/b]: [b]Engineering department [/b]: NDI section: As New model team leader, produce the new model with maximum productivity, 96% straight through ratio, minimum BOM cost. - ES/PS time to be reduced from 1 month of 8 days to introduce the new model in market as early as possible. - Worked on SAP PP for Creation of BOM, Material Master data creation etc. - To make product manual, process set up, process instruction sheets to run the production as per defined process. - Establish the solution to technical issues on production line, reliability & field complaints. - BOM verification before model productionised. Approval for new components, alternate vendors. Standardisation of materials used in sets. - Reduction in BOM cost to increase the profit margin of selling cost. - Detailed study of circuit diagram and PCB layout by DFM of new model. Understanding of functions of individual circuit. Understand the electronics components used, their specifications & tolerances. - Review of circuit diagram with R & D for technical issues & find out solution to make it prefect. - Review of design as per DFM to make the model more productive & production able. - Engineering evaluation of sets during ES, PS & PP, resolving technical issues observed during ES , PS , PP runs. [b]Major Achievements [/b]: - Straight through ratio of models increased from 92% to 96%. - Value engineering proposals of reduction BOM cost per set by Rs 30 implemented. - Productivity of model improved from 6.66 sets / person / Hr to 7.50 sets / person / Hr. - Eliminated BOM discrepancies through BOM updation. - Reduced ES / PS time from 1 month to 8 Days. Chassis design approval done as per DFM. - Quality improvement done through modification notes. - Field failure of new model reduced from 1% to 0.9%. - Initiate the usage of non moving material of value worth Rs 50 lacks. - Reduced process rejection from 1.5% to 1.0% through POKA – YOKE & 7 QC tools. Videocon international Ltd , AURANGABAD Jr. Engineer Quality assurance, July 2006 – Feb 2007 [b]Responsibilities [/b]: [b]Executive Quality assurance [/b]: - Established the standard for quality inspection of LCD, CTV & plasma models. Testing of sets & improvement in performance of sets. - Establishment the standard for quality inspection of all components used in LCD, CTV & plasma models. Testing of components & improvement in performance of item. - Establishment of standard for software used in CTV, LCD & plasma models. Findings & improvement in performance through software with interaction with Philips, Genesis etc. - Initiate the approval from Govt for export models. - Support in improvement in straight through ratio with technical solution. - Improvement in field failure. [b]Major Achievements [/b]: - Established all standards for inspection of sets, components & software. This has reduced production line complaints from 3 per year to ZERO complaints per year. Videocon international Ltd , AURANGABAD GET Product & design development, Feb 2007 – Oct 2007 [b]Responsibilities [/b]: [b]Executive Product & design development [/b]: - Responsible for design release of model through standard evaluation methods & design change. - Evaluation of components used in CTV , LCD & plasma models. - Prepare the exclusive list of components used for that new model. This list to be used for development of component. - Making the BOM of material & verification with actual assembly & released for production. - Drawing, specification preparation of exclusive parts & released for development. [b]Major Achievements [/b]: - No BOM discrepancy reported from user department in new models. - Successfully evaluated new exclusive components, no complaints received from production line. - Launched new models with straight through ratio of 94% in first mass production. Other curricular activities - Project “ To reduce the noise generated in smart box “ is completed during BE in plant training. - Project “ To reduce the inventory in ONIDA “ is completed during MBA. - Improved analytical skill, trouble shooting & interpersonal skills with proven ability in driving process improvement & cost saving initiatives during the career span. - Department representative for ISO 9001 – 2004, ISO 14001. - In final year of BE , represented college in state level project completion. - Stood 3rd rank in chess competition at district level during high school. - Stood 2nd rank in dance competition of state level Lokmat youth festival. - Active participation in organising the technical fest (J.N.E.C.-NXT 05). - Organised quiz competition in JNEC NXT 05. - Active participation in cultural programs of college. - Represented class cricket team. Educational Qualifications - B.E. (Electronics & Telecommunication), Jawaharlal Nehru Engineering College, Aurangabad, 2002-2006, first Class with distinction. - MBA (Operation research Mgt), Dr. BAMU, Aurangabad, 2008- 2009, First class. [b]- SAP PP module skill acquired from Shreya InfoTech, Mumbai [/b]: Possess sound knowledge of SAP R/3 – PP - AutoCAD from Cad Centre. Computer Proficiency Auto CAD, Proficiency in MS Office, SAP Certification. ------------------------------------------------------- [b]More Information about this submission and submitter [/b]:- ___________________________________________________ [b]Submission ID [/b]: 4246424 Date & Time : 13th Jun 2011 10:51 AM (UTC) IP Address : 59.165.153.132 Browser Info : Mozilla/5.0 (Windows NT 5.1) AppleWebKit/534.30 (KHTML, like Gecko) Chrome/12.0.742.91 Safari/534.30 Predicted Country : India[/QUOTE]
