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[QUOTE=Guest-IJT;147342]V.VIJAYANAND 
 vvijayanand_v AT rediffmail.com

Academic Qualification
Bachelor of Engineering 2003 (Mechanical) - C.Abdul Hakeem College of  Engineering & Technology, affiliated with the University of Madras.  Passed with First Class.

Diploma in Mechanical Engineering 1998 - Dr. MGR Polytechnic, affiliated  with Directorate of Technical Education, Anna University. Passed with  First Class Distinction.

Career Objective

To work in an organization where my talent and hard work will be  recognized and provide me with an opportunity to advance professionally.
Summary of Skills

Total 8 years & 6 months of highly productive experience in manufacturing, machine assembly & product development.

- Experience in Manufacturing 
 & Machine Assembly - Resistance Welding Machines including Spot, 
 Projection, Nut & Stud Welding 
 - Resistance Welding Machine & Portable Gun working principles & components 
 - Drilling & Tapping Machines 
 - Sheet metal Punching

- Product Development - Resistance Welding Machine Components - like Welding
 electrodes, machine parts using Pro-E & AutoCAD Software 
 
 - Sheet Metal Components for two-wheeler exhaust system
 including muffler, inner tube, silencer end cover 
- Projects Involved - Ford India Pvt. Ltd.,
Integrated transformer guns with Welding Station, Cable type
Gun & machine manufacture, assembly & installation 
for FORD ICON & FIESTA body shop 
[B]Team Size  [/B]: 08 nos
- Caparo Maruthi Ltd.,
SPM 3 Phase DC Projection Welding Machines and Nut & Stud
Welding Machine

- Mahindra & Mahindra Ltd.,
SPM Projection Welding Machines, Integrated Transformer 
guns with Welding Station, Stud Welding Machines
manufacture, assembly, installation & commissioning as per customer part.Gun & fixture design has been modified 
for LOGAN (stud welding) & INGENIO body shop 
[B]Team Size  [/B]: 10 nos

- FIAT India Ltd.,
[B]Integrated Transformer Guns with Welding Station [/B]:
manufacture, assembly, installation & commissioning. Further as per body part, gun & fixture design has been modified 
for Fiat LINEA body shop coordinated 7with customer team. 
[B]Team Size  [/B]: 08 nos

Software Skills
Pro-E 2001 & Wildfire Pro/Sketcher, Pro/Modeling, Pro/sheet metal, 
AutoCAD-2000 Part and Detailing; MS Word, Excel 
 
Professional Experience
M/s.Perlos (I) Pvt.Ltd,Chennai 
[B]Type of Company  [/B]: Mobile Accessories Manufacturer 
[B]Designation  [/B]: Engineer-Manufacturing (Punching Department)
[B]Duration  [/B]: May- 2009 to Present
Responsibilities
o Handling punching department
o Daily monitoring of production targets as per customer requirements with specified quality and in a stipulated time.
o Achieve daily & weekly production target
o Make and Provide manufacturing reports daily regarding plan Vs Actual
o Shop Floor Management & Man power planning
o 5s monitoring through score card
o Skill matrix preparation & periodic evaluation for operators to improve their knowledge
o Implementing process improvement based on customer complaint

M/s. Mechelonic Welders Pvt. Ltd., Bangalore

[B]Nature of Company  [/B]: Machine Building Company
[B]Designation  [/B]: Sr.Engineer-Manufacturing
[B]Duration  [/B]: Aug 2005 to May 2009

Mechelonic caters primarily to the automotive & transportation  industries. They operate both in India as well as overseas. Their  principal customers are Ford India Ltd., Mahindra & Mahindra  Company, and Caparo Maruthi India Ltd. The company has technical  collaboration with Emhart Technology Gmbh., Germany to manufacture and  supply Resistance Welding Machines (Spot, Projection and Stud Welding). 
Achievements

o Increased customer satisfaction index from 78% to 86%
o Production increased from 25 to 35 machines in the current year
o Prompt analysis of customer complaint 
o Provided input on improving product taking into consideration the cost & availability of the machine
o Improved reliability of production plans
o Effective Communication with technicians to ensure a good working environment for the team

Responsibilities
o Achieve daily production target
o Monitor & guide team during machine assembly 
o Ensure quality of finished product & maintain specified quality standards in a safe working environment
o Manage work allocation to team members & ensure completion of shop floor activities
o Prepare work instructions for machine assembly & test plans for assembled machines
o Establish the assembly procedures for new products.
o Work with the planning department to achieve our monthly productivity goal
o Coordinate with quality control department in product testing
o Interact with suppliers and provide necessary input on improving supply of materials for attaining production targets
o Participate in product testing & calibration activities 
o Test the weld-ability of the machines
o Find the Interim & Permanent corrective action for customer complaint
o Prepare machine panel box drawing, using Pro-E 2001 & Autocad-2000
o Interact with Engineering Department & vendors to improve design & product quality 
o Assist Engineering Department in improving existing drawings of an ongoing project 
o Lead & execute machine assembly, testing and related processes (availability of parts & assembly as per
 Bill of Materials)

M/s. ESSAAR TOOLS, Hosur

[B]Line of Business  [/B]: Press Tools Manufacturer
[B]Designation  [/B]: Production Engineer
[B]Duration  [/B]: Oct 2003 to June 2005

This is an ISO 9001 certified company that manufactures press tools,  press components, jigs & fixtures for TVS Motor Company and Harita  Seating Systems

Responsibilities
o Create parametric Pro/E Sheet metal model from 2D to 3D Drawing
o Interact with design people in reducing the bending stages of tools
o Respond to customer complaints
o Monitor the development of prototypes of products in shop floor 
o Introduce customized tools and jigs to reduce cycle time during operation
o Plan the entire production activity and control quality
o Interact with customers for their requirements, specification & design changes
o Achieve a given target and supervise production activity
 - 5’S implementation in the shop floor
o Maintain quality norms

M/s. Pee Vee Precision Works (P) Ltd.Chennai

[B]Line of Business  [/B]: Machine Building Company
[B]Designation  [/B]: Junior Engineer (Machine Shop)
[B]Duration  [/B]: Sept 1998 to May 2000
The Company manufactures different types of drilling & tapping  machines. Their chief customers were Honda Motors India Ltd., Delhi and  Aartika Auto Components Ltd.

Responsibilities 
o Design & develop sheet metal enclosure products like control box, and OSB box
o Establish assembly cell concepts for production
o Encourage employee participation in project improvement
o Maintain the quality of finished product in a safe working environment.
o Ensure that employees develop multiple skills 
o Ascertain safe working practices
o Identify areas of defects in quality and rectify it
o Respond satisfactorily to customer complaints
o Ensure that the shift reaches targeted goals
Extracurricular Activities-

Several awards in volley ball & cricket 
- Champion in Athletics Discuss throw, Running, Long Jump, Triple jump, Relay 4 x 100m[/QUOTE]

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