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[QUOTE=Guest;112166]RESUME
 
[b]E mail [/b]: maniamsivakumar AT hotmail.com 
[b]POSITION APPLIED [/b]: QC INSPECTION (WELDING/PIPING) 
BRIEF CAREER SUMMARY
- 30 years industrial experience in various plants such as Petrochemical, Refinery, Air Separation, Oil & Gas, Hydrocarbon processing plant & fertilizer plants (INDIA&GULF).
- Positions held – Plant Inspector, Project Inspector, QC Inspector, Junior Manager(Piping), Mechanical Maintenance Supervisor, Supervisor (Valves), Junior Engineer in India and Gulf Countries
- Familiar with inspection and construction codes related to Piping & Stationary equipments (Ex. ASTM, NACE, API, ANSI, ASME- II, V, IX, ASME B31.3
- Familiar with Welding requirements (Basic welding techniques GTAW, SMAW, WPS, PQR, Welding defects) and knowledge of basic NDT techniques (PT, MT, UT, RT)
- Review welding procedures, review inspection plants, quality documents and able to write good inspection reports
- Familiar with SABIC Engineering Standard and Saudi Kayan specification
- Progressed into inspection, QA/QC & NDT, coordination & Witnessing NDT and Welding
- Reviewing of all documentation, personnel qualification, procedures (including review of ITP) and method of statements prior to construction
- Familiar with MS Office and very good in Verbal and Written communication of English language.
 TECHNICAL QUALIFICATION 
Diploma in MECHANICAL ENGINEERING 
ADDITIONAL QUALIFICATIONS
[b]- C SWIP [/b]: WELDING INSPECTOR; Reg No: 48948 (August 2015)
[b]- AWS QCI [/b]: Certified Welding Inspector; Reg No: 09044941 (April 2012)
[b]- RTFI [/b]: Radiographic Film Interpretation Level – II
[b]- SNT-TC-1A, 2006 Edition – ASNT [/b]: Dye Penetrate Inspection Level – II 
[b]- SNT-TC-1A, 1992 Edition – ASNT [/b]: Magnetic Particle Inspection Level – II 
[b]- SNT-TC-1A, 1992 Edition – ASNT [/b]: Radiographic Inspection Level – II 
[b]- SNT-TC-1A, 2006 Edition – ASNT [/b]: Ultrasonic Inspection – Level – II 
- Piping & Welding Course – Welding Research Institute BHEL, Trichy, India
INDUSTRIAL WORK EXPERIENCE – SUMMARY
[b]- Nov 2010 – Jan 2011 [/b]: PLANT INSPECTOR (Welding/Equipment/Piping) – JUBAIL UNITED PETROCHEMICAL COMPANY, EG-1 Turn Around, Jubeil, Saudi Arabia
[b]- Aug 2009 – May 2010 [/b]: QC INSPECTOR (Welding/Piping) – SAUDI KAYAN PETROCHEMICAL COMPLEX – U&O project (SK-PMT), Saudi Arabia
[b]- Jan 2008 – Dec 2008 [/b]: QC – PROJECT INSPECTOR (MECH) – AIR SEPARATION UNIT, YANBU GAS, E&PM – SABIC, Saudi Arabia
[b]- Dec 2007 – Jan 2008 [/b]: QC – PIPING INSPECTOR – POLYPROPYLENE PLANT (PP-III), Ibn Zahir, Saudi Arabia
[b]- Aug 2007 – Nov 2007 [/b]: JR. MANAGER (QC-PIPING), RELIANCE REFINERY (JREF), India
[b]- Apr 2005 – Apr 2007 [/b]: MECH. MAINT SUPERVISOR (STATIC) – KNPC Oil company, Kuwait
[b]- Mar 2002 – Dec 2004 [/b]: MECHANICAL TECHANICIAN – RASGAS-LNG Plant, Qatar
[b]- Jun 1997 – Aug 1998 [/b]: SR.VALVE TECHANICIAN – QGPC-LNG Plant, Qatar
[b]- Sept 1989 – Mar 2000 [/b]: JR. ENGINEER (MECH), Fertilizer – NEYVELI LIGNITE CO. LTD, India
[b]- Nov 1977 – Sept 1989 [/b]: TECHNICIAN (MECH), Fertilizer – NEYVELI LIGNITE CO. LTD, India
CAREER HISTORY
November 2010 – January 2011
PLANT INSPECTOR IN JUBAIL UNITED PETRO CHEMICAL COMPANY, EG-1 TURN AROUND, JUBAIL, SAUDI ARABIA
[b]Plant Details [/b]:
The JUPC complex is centered on a cracker producing 1 million tone/year of ethylene. The complex is being built in Jubail Industrial City, Saudi Arabia. Downstream products are 575,000 t/yr of ethylene glycol (EG), 400,000t/yr high density polyethylene (HDPE) and 150,000t/yr linear alpha olefins (LAO).
[b]Duties & Responsibilities [/b]: (Welding/ Piping/Equipment)
- Visual Inspection carried out in pressure vessel (internal and external accessories) and suggestion given for rectification
- Inspection Survey & Corrosion survey of plant facilities like piping, equipments.
- Thickness survey carried out in plant equipments like vessels, equipments, exchangers , column and piping
- DPT, MPT, HARDNESS TEST, SPARK TEST and metal surface scanning are witnessed
- Hydro test and pneumatic test witnessed
- Familiar in Surface Preparation, Painting Systems, Inspection & using the Inspection Instruments & Gauges. Painting inspection carried out in pipelines.
- Pipeline fit up, root pass and final weld visual witnessed.
- Final Documentation verified and reviewed
August 2009 – May 2010
QC INSPECTOR – WELDING & PIPING IN SAUDI KAYAN PETROCHEMICAL COMPLEX U&O PROJECT (SK-PMT), SAUDI ARABIA
[b]Plant Details [/b]:
The project is a joint venture between SAUDI BASIC INDUSTRIES CORPORATION and AL-KAYAN. SAUDI KAYAN PETROCHEMICAL COMPANY is constructing one of the largest petrochemical projects in the world, requiring an expected 140 million works hours with a peak workforce of 40,000. Located in Al Jubail, Saudi Arabia. SAUDI KAYAN is the next in a series of large petrochemical projects being built by SABIC, a global leader in the petrochemical industry.
[b]Duties & Responsibilities [/b]:
- Pipeline inspection , Hydro testing & Pneumatic testing witness, review of piping test packs for Mechanical completion and final dossier submission
- Reviewing Line history sheet and ensure that all required NDE examination shall be performed prior to final system hydro testing.
- Evaluation of test package contents to ensure that required NDT, PWHT, Hardness Test and PMI has been performed prior to final system Pressure testing
- Perform visual inspection for pipe fit-up, clamps and fixtures position, alignment position, cleanliness regarding with codes and standards
- Review the project drawing, approved supplier welding procedure, check and review the inspection test plan and prepare inspection check list.
- Review contractors method statements, QC procedure, ITP and Quality plan
- Review and giving clearance of hydro test packages, mech completion and turn over packages.
- Repair follow up, conforming line check as P&ID, NDE CLEARANCE, and PUNCH LIST PREPARATION AND FOLLOW UP FINAL COMPLETION.
January 2008 – December 2008
QC – PROJECT INSPECTOR (MECHANICAL) IN YANBU GAS PHASE III ASP PROJECT (E&PM-SABIC), YANBU, SAUDI ARABIA
[b]Plant Details [/b]:
National Industrial Gases Company (GAS), one of the SABIC Group of companies currently has oxygen and nitrogen production facilities in the Industrial cities of Jubail and Yanbu of Saudi Arabia. GAS will add a 3000 MTPD Air Separation Unit (Phase III) in their Yanbu industrial complex and connect it to their existing Phase I and Phase II ASU.
[b]Duties & Responsibilities [/b]:
- To identify nonconforming product or activity and to initiate Nonconformance Reports(NCR) and make quality surveillance report(QSR)
- Inspection and witnessing the raw material and relevant documents
- Pipeline & plant inspection of all activities such as Row, Trenching, Stringing, Welding, Fabrication and erection of piping, equipments structures etc., review of material test certificates.
- Welding Inspection of CS and SS {316 & 316L}. Review/witness WPS, PQR test, welder qualification, welder training, welding inspection, PMI checking, destructive testing and review of PWHT chart, hardness reports and consumables certificates.
- Hydro testing & Pneumatic testing witness, review of piping test packs for Mechanical completion and final dossier submission.
- NDT Inspection of RT interpretation. Review of NDT reports
- Inspection carried out for rotating & static equipments make reports
- Calibration witness for safety relief valve and Monitoring Hydro Test Packing Preparation & testing
- To check and supervise the fit of clearance of pipeline and internal clean checked by using black light, weld joints and visual inspection done after welding.
- Preparation of internal punch list and punch clearance.
- To attended and participate the weekly QC meeting and contractor review meeting
- In this period I looked for fire water underground line (FRP) and FM-200 fire fighting line installation, testing.
December 2007 – January 2008
QC – PIPING INSPECTOR (PIPING / WELDING) – SAUDI EUROPEAN PETRO CHEMICAL COMPANY (IBN ZAHIR) – PP-III UTILITIES & OFFSITE, JUBAIL INDUSTRIAL CITY, SAUDI ARABIA
Plant Details:
Supply of utilities and offsite facilities of new polypropylene plant (PP-III)-500 MTA & OCT (Olefin Conversion Technologies) plant 300 MTA modifications and Tie –in work of existing plant.
Duties & Responsibilities:
- To check the Isometric drawing of spooling of pipe line fabrication as per standard.
- To check the welding map and the code specified ASME B 31.3 ASME SEC-IX AND WPS.
- To monitor welding operation, welding electrode according to the proper procedure used
- To prepare & Witness of welder qualification test & Review the radiography film and repair status.
- To prepare weld map of boiler external piping and quality control audit report.
- Witness of NDT,PMI activities and visual inspection during fit-up of boiler piping
- To prepare hardness test report of alloy steel pipe lines of steam services
- To identify nonconforming product or activity and to initiate Nonconformance Reports and Corrective / Preventive Action Reports.
August 2007 – November 2007
JUNIOR MANAGER (QC – PIPING) – RELIANCE ENGG. LTD, JAMNAGAR REFINERY EXPANSION PROJECT, JAM NAGAR, GUJARAT, INDIA
Plant Details:
Reliance Petroleum Limited (RPL) was set up to harness an emerging value creation opportunity in the global refining sector by Reliance Industries Limited (RIL), one of India's largest private sector company with a significant presence across the entire energy chain and a global leadership across key product segments. Currently, RPL is subsidiary of RIL. RPL was formed to set up a Greenfield Petroleum Refinery and Polypropylene Plant in the Special Economic Zone (SEZ) at Jamnagar in Gujarat. This global sized, highly complex refinery is being located adjacent to RIL's existing refinery and petrochemicals complex.
Duties & Responsibilities:
- Review the piping material, heat no, mark no &material certificates, material requesting, purchase order before issuing to the sub contractor to follow the design specification.
- Witness of all NDT, PMI activities and visual inspection during fabrication of pipe line welding and Witness of hydro test of pipe lines.
- To check and supervise the fit of clearance of pipeline weld joints and visual inspection during fabrication.
- To check the welding map and the code specified ASME B 31.3, ASME SEC-IX
- To monitor welding operation, welding electrode according to the proper procedure
- Review the radiography film and repair status & Dye penetrate inspection of the pipeline supports
- Follow up & assure performing the welding, NDT, quality control ITP/QC plan.
April 2005 – April 2007
MECHANICAL MAINTENANCE SUPERVISOR (STATIC), KNPC OIL CO, KUWAIT
Plant Details:
Established in October 1960 as a share-holding company owned by the Kuwait government and private sector, KNPC became fully government-owned in 1975. Since 1968 the company had been exporting petroleum products from its Shuaiba Refinery. In 1980, following the restructuring of the oil sector in Kuwait, KNPC was placed under the newly-created Kuwait Petroleum Corporation (KPC)
Duties & Responsibilities:
- Prepares rough sketches and reads drawings of sub-assemblies and parts, and lists materials needed for repairs
- To able to identify piping specs, gaskets, bolt nuts, valves etc and able to carryout the work on all the piping
- Preparation of execution package of respective equipments with necessary drawings, P&ID, document etc., and preparation and material requirements.
- To maintain toolbox talk record and generating safety awareness to employees and implement all safety rules and regulation in all jobs being performed in the plant.
- STORAGE TANKS Maintenance(fire water line hydro test , sprinkler testing and replacement, foam mixture maintenance, auto bleeder inspection, roof seal, primary & secondary seal replacement and inspection PM schedule for PSV's and steam tracing lines repair inspection).
March 2002 – December 2004
MECHANICAL TECHANICIAN, RASGAS – LNG, QATAR
Plant Details:
RasGas Company Limited (RasGas) is a Qatari Joint Stock Company established in 2001 by Qatar Petroleum and ExxonMobil. RasGas is one of the premier integrated Liquefied Natural Gas (LNG) enterprises in the world. RasGas has developed world class facilities for the extraction, storage, processing and export of LNG and entered into long-term agreements to supply customers around.
Duties & Responsibilities:
- Able to take precision measurement very close tolerances using Depth Gauges, Micrometer, Vernier Calipers etc.
- Every day beginning of the shift – To prepare safety toolbox talk with subordinates.
- Carry out PM on Mechanical equipments on a daily, monthly, quarterly and yearly basis
- Carryout maintenance works independently in the repair, assembly of mechanical equipments.
- Routine inspection and check lists of plant machinery and equipments,
- Work Experience in all kind Gear boxes, Blowers and Pumps Maintenance
June 1997 – August 1998
SR. VALVES TECHNICIAN, QGPC – LNG, STATE OF QATAR .
Duties & Responsibilities:
- During this period responsible for the dis-assembling & assembling, overhauling, testing of safety and relief valves as per standard
- Lapping the nozzle & seat by using hand and lapping machine (lap master)
- Delt with various types of safety and relief valves such as bellow type, bellow and piston, valve with ‘o’ ring, pilot operated and vacuum breaker.
- Delt with Crosby, sapag, Anderson green wood ,consolidate,Fuki etc.
November 1977 – March 2000
TECHINICIAN & JUNIOR ENGINEER, FERTILIZER, NEYVELI LIGNITE CO. LTD, NEYVELI, INDIA 
Duties & Responsibilities:
- Report to Sr. Engineer and discuss daily activities
- To receive job from operation and execute without delay.
- To prepare spares for static & rotatic equipments
- To prepare plan for major repairs, overhauls and routine maintenance.
- The specific responsibility will include coordination with workmen in emergency crises.
- Prepare for modification work in sealing area and piping.
- Prepare storage tank spares and maintenance scheduled of process equipments[/QUOTE]

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