www.pkl.co.in Ltd Hyderabad : LPG Bottling Plant Operations Manager

[mskavi]

PKL Limited Hyderabad / Secunderabad : Operations Manager - LPG Bottling Plant

Website: http://www.pkl.co.in

Keywords: Operations Manager - LPG Bottling Plants

Designation: Operations Manager - LPG Bottling Plant
Experience: 7 - 10 Years
Location: Hyderabad / Secunderabad
Education:
UG - B.Tech/B.E. - Mechanical
PG - Any PG Course - Any Specialization,Post Graduation Not Required
Industry Type: Oil and Gas/ Power/Infrastructure/Energy
Functional Area: Other
Posted Date: 09 Mar

Job Description:
Conversent with all statutory and regulatory compliances ralated to LPG bottling plant, Familier with Pollution control Board matters, should handled operations team at multi locations.

Desired Candidate Profile:
Prior work experience with LPG Bottling plants desired

Company Profile:
PKL Limited is an ISO 9001:2000 certified, manufacturing & marketing gas based products and Home appliances under the Brand name 'CLIX', invites applications from livewire professionals with initiative and drive to meet their Growth Plans.

Executive Name: Ms.Sreevani

Address:
Not Mentioned

Email Address: trg@pkl.co.in

Telephone: 040-66630001

Reference ID:
PKL-LPG-OPERATIONS MNGR

Keywords: Operations Manager - LPG Bottling Plants

[Guest-IJT]

Atul Ananda Jadhav Address for Correspondence :
jadhavatul2007 AT yahoo.co.in B-403 “MAYUR PANORAMA”
Contact No. : +919096413859 Opp. JYOTI ENGLISH SCHOOL
NEHRU NAGAR, PUNE.
CAREER OBJECTIVE
To obtain a challenging position in a reputed organization and to seek a quality
environment where my knowledge and potential can be better harnessed, shared and
enriched.

ACADEMIC BACKGROUND

Engineering Education

Name of Institute : KIT’s College of Engineering, Kolhapur.
Branch : Mechanical Engineering.
University : Shivaji University, Kolhapur.

Exam Year of Passing Average Percentage Class
B.E. 2009-20010 68.48% Distinction
T.E. 2008-2009 64.23% First
S.E. 2007-2008 62.61 % First
F.E. 2006-2007 63.69 % First

- HIGHER SECONDARY & SECONDARY EDUCATION :

Name of the college : Vivekanand College, Kolhapur.

Course Board Year of Passing Percentage Class
H.S.C Maharashtra 2005-2006 68.50% First
S.S.C Maharashtra 2003-2004 79.06 % Distinction


CO-CURRICULAR ACTIVITIES

- Passed “Elementary Grade Drawing Examination”.
- Passed “Intermediate Grade Drawing Examination”.
- Participated in “Robowar” competition.

EXTRA CURRICULAR ACTIVITIES
- Coordinator of “Texplore 2010”.

SOFTWARES ORIENTATION

- AutoCAD
- Certification course of CATIA V5 from CAD CAM GURU Institute, Pune.
- C Language (BASIC)

CURRICULUM PROJECT

Project Title : “Integrated design for quick drying of painted components”.
Company was facing problem of late dispatch due to prolonged time taken by
components to dry. Designing and manufacturing “OVEN CONVEYOR”, we succeed to
reduce time as per requirement of company.

VOCATIONAL TRAINING


Vocational Training at “Hindustan casting, Gokul Shirgaon M.I.D.C., Kolhapur”.

Implant Training at “Castall Industries, Shiroli M.I.D.C. Kolhapur".


PERSONAL PROFILE

Name : Atul Ananda Jadhav.
Date of birth : 21st April 1989.
Gender : Male.
Marital Status : Single.
Nationality : Indian.
Passport : Yes.
Address for correspondence : Atul Ananda Jadhav
B-403 “MAYUR PANORAMA”
Opp. JYOTI ENGLISH SCHOOL
NEHRU NAGAR, PUNE
Contact Number : +91 9096413859
Languages Known : English, Hindi and Marathi.

Declaration

I here by declare that the information furnished above is true to the best of my Knowledge.

Atul Ananda Jadhav.

[Guest]

G.SHIVA KUMAR
E-Mail : shiva.tanush AT gmail.com

Career Objective :
Desire to work in a company that uses my knowledge, talent, hard work, dedication and sincerity in a well manner. I am looking for the great opportunity as a production engineer that offers me challenging assignments, professional development and career growth.
Academic profile :
- B.Tech (EEE) in Syed Hashim College Of Science And Technology from JNTU in the year 2007.
- Intermediate in Narayana junior College from Board of Intermediate, A.P. in the year 2002.
- S.S.C. in Ramakrishna High School, Hyderabad in the year 2000.
Professional Experience :
- Worked as Graduate Engineer Trainee (GET) from Jan 2008 to Dec 2008 in PKL LTD,an ISO certified & portable cylinders manufacturing company in Dundigal.
- Working as Production Engineer in PKL. Ltd. From January 2009 to till date.

Roles and Responsibilities :
- Complete charge hand for Production activities across the shop floor.
- Scheduling of Monthly & Weekly Production Plans.
- Preparing and implementing action plans effectively to maximize overall equipment efficiency of production machines.
- Planning day to day production to achieve maximum production.
- Utilization of manpower effectively.
- Troubleshooting and solving technical problems.
- Reducing rejections & reworks by root cause analysis.
- Maintaining Tool History cards for identified machines for improving m/c efficiencies.
- Examine the needs for training and provide on the job training to departmental personnel.
- Implementing 5S across the shop floor.
- Giving valid inputs in modifications & changing in process operations.
- ISO documentation as per QMS & System procedures.
Computer Skills :
- Operating System : Windows 98, Windows XP and Windows Vista
- Applications : MS Office .
- Programming Languages : C and Data Structures.
Academic Project Details :
Name : Nuero Fuzzy Logic Controller for Induction Motor
Organization : Milestone Information Technologies
Team Size : 3
Description :
The objective the project is speed control of 3-phase AC Motor. A number of controlling methods exits P/I/D based algorithms and algorithm based on neural network and/or fuzzy set logic. We are implemented a hybrid network + fuzzy set logic for controlling motor. Fuzzy set admit of a simple implementation imprecise and partially known input/output relationship. Neural networks add a layer of intelligence by application of the rules that admit of modification based on temporal behavior of the system.

[Guest]

Mohammed Zainul Abdeen
E-Mail : mza007 AT emirates.net.ae
Strategy Planning / Plant Management / Business Development
- 16 years of experience in handling complete plant / project operations entailing planning, resource utilisation, maintenance, quality management & manpower management in Petroleum – Oil/Gas Industry.
- Proficient in handling refinery operations and accountable for quality service with completion of the projects within the time / cost constraints.
- Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational effectiveness of equipment.
- A keen strategist with expertise in managing entire operations with key focus on top & bottom line profitability by ensuring optimal utilization of resources within the cost, time and quality parameters.
- Attained proficiency in Business Development, Operations, and activities pertaining to negotiations / finalization of deals (techno commercial).
- Ensured successful ramp up of business assignments; while working in coordination with clients and ensuring effective service deliverables.
- Developing relationships with key decision-makers in target organizations for revenue.
- An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving & organisational abilities.
Competencies Entails :
- Strategic Planning - Business Development - Project Management
- General Management - Budgeting / Forecasting - Capacity Improvement
- ROI Accountability - Erection & Commissioning - Team Management
- Process Enhancements - Statutory Compliance - Relationship Building
- Operations & Maintenance - LPG Storage - Distribution Management
- Contracting Management - Techno Commercial Operations - Production

Proficiency Matrix
- Managing profit centre operations with the view to achieve the business (sales volume, value & market share) objectives and ensuring top line and bottom line profitability.
- Formulating & implementing strategies and reaching out to unexplored market segments/ customer groups for business expansion.
- Organising several promotional campaigns / technical presentations to facilitate new product development with major focus on brand establishment; market penetration and ameliorate business.
- Building & maintaining relations with clients, generating business from the existing accounts and achieving profitability & increased sales.
- Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
- Anchoring erection & commissioning of machines & equipments and ensuring completion of project in minimum turnaround time effective resource utilization to maximise the output.
- Overseeing installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities; planning & effectuating maintenance plans for machines and equipments.
- Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability.
- Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments & machinery.
- Implementing and maintaining activities in Production, Maintenance, New Facility Planning and Training as per set standards.
- Preparing Annual Maintenance Schedule Calendar & Annual Action Plan for critical breakdown.
- Coordinating, contracting, sub- contracting, consultants remarks, submittals, approvals corrective actions.
- Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of production targets.
- Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
Technical Purview
- Equipments of reputed makes mainly Kosan - Crisplant the key consultants, Caprari Pumps, Merser Pumps, Sihi Multistage Pumps, Grundfos Pumps, Corken Pumps, Sabroe Gas Compressors, Atlas Copco Air Compressors, Sondergaard Hydraulic vane Displacement Pump, Danfoss Hydraulic Motors, Cammozi Pneumatic Actuators, Fisher-Apollo-Rego valves, Liquid Controls Meters, etc
- Worthington Boiler Feed Water Pumps-100 m3/hr at 600kg/cm2, Goulds Booster Pumps-600m3/hr, Stork Pompin Low Lift Pumps-600m3/hr, KSB, Ebara pumps-60-500m3/hr, Hayward Tyler-Byron Jackson Steam Turbines and Pumps, Coppus Turbines, Radicon & Crompton Greaves Gear boxes, Carruthers-Glasgow EOT Cranes, Ingersoll-Dresser Pumps, Alfa Laval Centrifuge pumps and several other equipments.

Career Scan
Since Mar’10 with M/s. Integrated Gas Services, Dubai, United Arab Emirates as Operations Manager
Integrated Gas Services is part of Sergas Group of Companies, and a complete provider solutions in terms of LPG, NG,SNG, Industrial Gases & Petroleum Systems Design, Supply, Installation, Operation & Maintenance
Role
- Accountable for Maintenance, Operation, Gas Sales, LP Gas Projects and Business Development.
- Responsible for Strategic Planning, Budgeting, Sales, Customer Service, Operation & Maintenance of Gas Systems, Gas Tanker Fleet, Emergency Response Teams.
- Contributed to strategy formulation and forward planning as a member of senior management team.
- Carried out internal audits and reviews on gas supplies, maintenance services compliance processes, risk assessments,
- Determined and optimised workload plans in support of financial budgeting and forecasts.
- Intrumental in developing the business by participating in proposals and contract negotiations with reputed Clients, Consultants, Contractors and Sub Contractors.
Highlights
- Operation & maintenance of entire gas networks, Pressure reducing stations, Gas metering stations, Emergency response teams incident free every year.
- Played a key role in organising a reporting system on Gas Department, Maintenance Department, Customer Service Department. Identifying the advantages and disadvantages Customising a user friendly approach.
- Analysed and identified the areas of key focus to increase profit and as well be competitive in terms of Gas Sales
- Analysed the Repeated Maintenance on systems, devised ways of minimising repetition saving in revenues.

Aug’09-Feb’10 with M/s. Shield Gas Systems., Abu Dhabi, United Arab Emirates as LPG Division Manager
Shield Gas Systems is part of Shield Group of Companies providing solutions in terms of LP Gas Systems Design, Installation, Operation & Maintenance
Role
- Accountable for Dubai Division for an annual turn over of AED 50 Million from LP Gas system Projects & Gas Sales.
- Regular Liaising with Consultants, Main Contractors and Sub Contractors. Coordination & Progress Meetings over design changes, variation claims not within scope of works.
- Expediting projects, materials adequacy, manpower allocation, drawing submittals/approvals and payment monitoring with respect to the work completed.
- Projects Handled
- Lulu HyperMarket – Dibba, Fujairah completed
- Al Ittihad Mall – Al Mirdiff, Dubai completed
- Lulu Hypermarket – Ras Al Khaimah
Highlights
- Played a key role in completion of two prestigious projects sorting out conflicting issues of repeated changes due to site condition amicably by claiming lesser variation subject to release of 6 months pending payment and approval of material submittals.
Jul ’01-Aug ’09 with Brothers Gas Co. LL.C., Dubai, United Arab Emirates as LPG Division Manager
Brothers Gas Company is a part of Al Ghurair Trading Group and a need provider of LPG in terms of LPG Storage, Transportation, Bottling, Distribution in bulk and cylinders, supports in Maintenance of CGS Systems, APG, Petroleum Products Supplies and Diversifying to Industrial Gases.
Role
- Accountable for annual turn over of AED 250 Million from LPG, Petroleum Products, Sales & Distribution.
- Regularly interfacing with Oil & Gas majors like ADNOC, ENOC, RAK Gas, Oman Refinery current supply sources and personally in contact with RAS Gas, BAPCO, KPC, NIOC, Crescent Petroleum, Petronas, ITOCHU Corporation, Sonatrach Petroleum, TENGIZCHEVROIL, Shell Gas – India, SPC, SHV-Pakistan, BP – Australia.
- Responsible for Strategic Planning, Annual Budgeting, Sales & Marketing, Expansion Feasibility Studies, ROI Accountability, Production, Operation and Maintenance of Bottling Plant, Storage Facilities, Bulk Road Trailer Tankers, Delivery Tankers and Bottle Delivery Pick-Ups.
- Liaising with Ministry of Interior – Civil Defense/ Municipality/ Police /Vehicle Safety/Training.
- Ensuring adequate balance between storage, demand and supplies to bottling facilities and bulk sales.
- Extending support in deal finalisations with clientele of high consumption and customising the operations to suit the client requirement within norms.
Highlights
- Played a key role in attaining a growth by 200% in assets, 500% in sales quantities, 1000% in sales, over 4 years as Division Manager.
- Successfully negotiated and instrumental in expansion/new set ups of facilities at Madha – Oman.
- Major role in the expansion of fleet of Semi-Trailers and Bobtails as per ASME standards with state of art operating and delivery systems.
- Conducted feasibility studies and started new business line of Aerosol Propellant Gas and in Petroleum Products Supplies.
- Involved in the ISO 9001 Management System which is ongoing.
- Introduction of new products such as Aerosol Propellant Gas, Diesel, Fuel Oil to the existing product line.
- Successful expansion of business to other emirates(States)
- Expansion of new plant facilities in 1) Distribution Centre - Ras Al Khaimah and 2) 500 MT Storage and Bottling Plant in Madha(Oman)
- Successful recovery of Semi-Trailer full with LPG met with accident. In coordination with Civil Defence Officials, Police in cordoning the area 2 kms on either sides to prevent any eventaulity from gas leak. Immediate mobilisation of recovery service teams with appropriate maximum lifting capacities, prime mover and trailer without any eventuality saving company of any surmountable liability from the extent of damage that may have caused due to any negligence.
Jul’95–Jun’01 with M/s. Turbo Machinery Engineering Industries Pvt. Ltd. at work site M/s. Hindustan Petroleum Corporation Ltd., Visakhapatnam as Senior Project Engineer
Role
- Accountable for project management from inception to handover for entire regional operations of installation, maintenance and commissioning of refinery expansion projects.
- Responsible for on-site pre-fabrication, fabrication of suction – discharge spools, related piping, supporting structures, platforms, equipment base frames, heavy lifts, alignments.
- Taking care of installation of Haywards Tyler-Byron Jackson 500KW Steam Turbines, Goulds Salt Water Booster Pumps – 500 KW, Stork Pompen Low-Lift Pumps – 800 KW, Worthington Boiler Feed Water Pumps – 200KW, Goulds High-Lift Pumps – 500KW Pre-fabricated Structures, etc.
- Looking after the execution of shutdown works of FCCU / CDU / SRU / PRU / WWTP / DMU / ASPHALT PLANT / HLPH / LLPH /CPP-HRSG in planned sequence and time as per schedule on priority basis.
- Handling project planning right from inception, negotiation with the project materials department and VREP-I & II projects department of the client and Head office.
- Coordinating with vendors for the procurement of materials for pre-fabrication works, equipment identification from the client store as per priority and sequence of installation.
- Liasing between consultant, client- management, sub contractors towards work progress, deadline shortfalls, material adequacy, compliance, approvals, RA bills follow ups, variations-approvals
- Equipment design reviews/suggestions for modifications as per site conditions forseeing difficulties of future operation & maintenance.
- Support the client with advance material planning and procurement in order to avoid last minute glitches and delays to the maximum extent.
- Coordinating submittals, approvals with consultant, client, main contractors, sub- contractors as per planned execution.
Projects Executed :
- Mechanical equipment maintenance of petroleum refinery : M/s. Hindustan Petroleum Corp. Ltd. in 1995.
- Preventive maintenance and operation of equipment at Additional Tankage Project : M/s. Hindustan Petroleum Corp. Ltd. in 1996.
- Installation of mechanical equipment and commissioning in M/s. Hindustan Petroleum Corp. Ltd. in 1997.
- Fabrication, testing and erection of Hydraulic Damper in M/s. Hindustan Petroleum Corp. Ltd. in 1998.
- Fabrication of pins and washers for LPG Spherical Tanks in M/s. Hindustan Petroleum Corp. Ltd. in 1998.
- Maintenance/repairs of rotating equipment and commissioning of VREP-II in M/s. Hindustan Petroleum Corp. Ltd. in 1999.
- Repairs of bucker-up frame of Vibratory Screens at M/s. National Mineral Development Corporation in 1998.
- Fabrication and installation of Garland Idlers below R3 and R4 Conveyors in M/s. National Mineral Development Corporation in 1998.
- Installation and commissioning of Pump & Motor in Old High Lift Pump House of M/s. Hindustan Petroleum Corp. Ltd. in 2000.
- Conversion of Turbine Drives to Motor Drives – design , fabrication , installation and commissioning of CDU-I Plant in M/s. Hindustan Petroleum Corp. Ltd. in 2000.
- Conversion of Turbine Drives to Motor Drives – design, fabrication, installation and commissioning of High Lift Pump House in M/s. Hindustan Petroleum Corp. Ltd. in 2001.
Highlights
- Made team allocations for maintenance and projects works seperately for better focussed approach and output, resulting completion of shutdown works in FCCU, CDU and SRU before the deadlines without involving additional manpower.
- Undertaken several overhauls of HLPH & LLPH pumps being the lifeline to the refinery in terms of heat exchange, fire water circulation, utilities & waste water recycling, on tenter hooks of top priority/skilled expertise/ Standy mobilisation with lifting/transportation in coodination with Safety Personnel/Management(Maintenance/Projects) for Permits/Inventory/Machine Shop Standy.
- Refinery maintenance procedures/safety procedures training.
Jun’94–Jun’95 with M/s. SECON Ltd., Visakahpatnam-India as Engineer In charge (Site)
Projects Handled :
- Fabrication of Super Structure for provision of slipway facilities at Naval Dockyard in 1995.
- Mechanical Equipment Maintenance in M/s. Hindustan Petroleum Corp. Ltd., Visakh Refinery in 1995.
- Overhaul of Booster Air Compressor in M/s. Hindustan Petroleum Corp. Ltd. in 1995.
- Fabrication of Clamping Strips on Vibratory Screens at M/s. National Mineral Development Corp., Screening Plant in 1995.
- Replacement of Bearings in Vibratory Screens at M/s. National Mineral Development Corporation - Screening Plant in 1995.
- Overhaul of Boiler Feed Water Pumps in Power Plants I & II in M/s. Hindustan Petroleum Corp. Ltd. in 1995.
Highlights
- Successful completion of fabrication and installation of superstructure in naval dockyard
Academia
B.E. (Mechanical Engineering) from Gulbarga University in January 1995
Other Certifications
- Certified Central Gas System Inspector by Civil Defense, Dubai – Ministry of Interior.
- Certified First Aid and Saving – Civil Defense, Ajman – Ministry of Interior.
IT Skills : MS Office, Web Programming, Primavera P-3, MS Project, AutoCAD 2004
Trainings / Workshops / Seminars
- Middle East Outlook Seminar - Muscat (Oman) in Apr’06.
- NFPA 54 Workshop – Dubai (UAE) – Training in Apr’06.
- NFPA 58 Workshop – Dubai (UAE) – Training in Apr’06.
- NFPA 30 Workshop – Dubai (UAE) – Training in Sep’06.
- NFPA 130 Workshop – Dubai (UAE) – Training in Sep’06.
- LPG Trade Summit – Dubai (UAE) – Conference/Seminar in Nov’06.
- Leadership – Care & Growth Model Dubai – Workshop in Dec’06.
- LPG Trade, Market and Price Risk Management- Singapore – Training in Mar’07.
- LPG Trade Summit – Doha (Qatar) – Conference/Seminar in Sep’07.
- Feasibility Study AND Business Plan – Society of Engineers Nov’07.
- Dubai Quality Group – Quality Symposium Nov’10