www.suriengineers.com Suri Engineers Pvt Ltd Hyderabad : Quality Control, Production Engineer

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    www.suriengineers.com Suri Engineers Pvt Ltd Hyderabad : Quality Control, Production Engineer

    Suri Engineers (P) Ltd. Hyderabad / Secunderabad : Quality Control / Production Engineers

    Website: http://www.suriengineers.com

    Designation: Quality Control / Production Engineers
    Experience: 5 - 10 Years
    Location: Hyderabad / Secunderabad

    Job Description:
    -General responsibilities associated with the job of a Production Engineer

    Desired Candidate Profile:
    -Diploma / Degree in Mechanical Engineering with at least 5 years experience in Q/C or production having worked in Mechanical Industry

    Company Profile:
    We would like to introduce ourselves as leading manufacturers of Modern Rice Mills since the past 30 Years. We are looking for dynamic, productive individuals.

    Email Address: info@suriengineers.com

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    UMESH MUTAGAR
    II block Rajajinagar
    Banagalore, India
    91-9844068430 umeshmutagar AT yahoo.ca

    METALLURGICAL ENGINEER
    HIGHLIGHTS

    - Extensive experience in the manufacture of all types of carbon steels, high strength low alloy steel , high alloy steel, Boron steel, soft magnetic iron, die steels, nickel chrome steel, tool steels, stainless steel and wide range of specialty steels
    - 15 years Extensive experience in Integrated steel plant
    - Solid knowledge of Steel making, Physical Metallurgy and Hydrometallurgy
    - Strength in Basic oxygen furnace ( converter), Electrical arc furnace, Induction furnace , Vacuum arc degassing ,Ladle furnace ,Billet caster, Steel foundry, Reheat furnace, Vacuum degassing station, Ladle management and Heat treatment furnaces and Hydrometallurgy units
    - Used analytical skills to define, justify and implement continuous improvement initiatives
    - Worked closely with maintenance to resolve problems
    - Good ability to coach and teach employees in work instructions, safe work practice and quality standards
    - Worked to reduce costs, increased yield/output, decreased cycle time, and maintained quality of product according to customer requirement
    - Ensured equipment is safe in order to produce expected quality and quantity of product
    - Dedicated to continuous improvement
    - Good team player with a high degree of flexibility and initiatives. Allocated direct and indirect staff to achieve set production standard
    - Mechanically inclined
    - Significant casting experience in machine casting, sand casting, and mould casting
    - Demonstrated management skills
    - Bachelor of Engineering in Metallurgy
    - Excellent human relations and communication skills in working with diverse group
    - Computer literate, self motivated and able to work in a team atmosphere
    - Excellent problem solving skills

    PROFESSIONAL EXPERIENCE
    Electric arc furnace
    - Contributed to Produce 20000 tons of liquid steel per month from scarp through electric arc furnace
    - Achieved record life of refractory by practicing slag coating and gunning of dolomite mass and leading to reduction in operating cost
    - Excellent experience in all operation of electric arc furnace
    - Reduced down time of furnace by solving root cause problems and hence increased the utilization time of furnace and enhanced productivity
    - Reduced power consumption and cycle time by adopting duplex method
    - Maintained the chemistry of melt down metal according to customer requirement
    - Achieved 92% of metallic yield
    - Monitored tapping, furnace condition, slag off (dross removing), and charging scrap
    - Contributed to implement ISO 9001 system
    - Maintained production report accurately
    - Strong ability to train staff in Steel making shop

    Basic oxygen furnace
    - Produced 20000 tons of liquid steel per month from pig iron (hot metal) through Basic oxygen furnace
    - Achieved record life of furnace by practicing double tap hole and nitrogen splashing leading to reduction in operating cost
    - Excellent experience in all operation of Basic oxygen furnace
    - Reduced down time of furnace by solving root cause problems and hence increased the utilization time of furnace and enhanced productivity
    - Maintained the chemistry of blown metal according to customer requirement
    - Achieved 87% of metallic yield
    - Monitored LD process, tapping, furnace condition, charging hot metal and scrap through follow up on the instruments in the control room
    - Contributed to implement ISO 9001 system

    Ladle Refining Furnace
    - Processed different types of steels in ladle furnace within stipulated time and achieved the norm of electrode and power consumption .
    - Practiced aluminum wire feeding before starting the process to maintain low oxygen level in liquid steel
    - Significant refining experience in ladle refining furnace
    - Coordinated all work activities with melt shop personnel, mechanical department Electrical, Instrumentation and Metallurgical lab
    - Maintained metallurgical parameters, processed more than three hundred types of steels.
    - Performed secondary refining practice , maintained the chemistry of steel according to customer requirement. Implemented Wire feeding practice to achieve required quality of steel.
    - Maintained steel chemistry according to customer requirement

    Bloom caster
    - Produced quality steels in bloom caster by using electro magnetic stirrer
    - Achieved 97 % of liquid steel yield
    - Casted many sizes of billets 200, 180, 140, 120, 100 mm
    - Solved many quality problems and processed wide range of special steels in continuous casting machine and achieved defect free heats
    - Used ladle shroud to avoid oxidation of tundish steel
    - Altered many metallurgical parameters to avoid casting defects
    - Monitored process, super heat of tundish, casting speed, cooling zone and billet cutting area
    - Minimized the wastage of flux or casting powder and subentry nozzles
    - Maximized sequence casting and achieved record production in continuous casting machine

    TECHNICAL SERVICE EXPERIENCE
    - Provided technical support to production, sales and Engineering section
    - Developed Metallurgical operating practices to produce specialty quality steel
    - Excellent in solving root cause problems
    - Able to investigate quality related production problems
    - Excellent ability to interact with customers, management and peers
    - Good knowledge of steel defects and their origin
    - Familiar with all types of steels, specialty steels, and their casting processes
    - Investigated quality problems and implemented corrective actions
    - Proven ability in steel melt shop, Casting machine, and heat treatment shop
    - Ability to advise Engineering section on selection of materials and processes to meet specific customer requirements
    - Participated in quality improvement and cost reduction efforts
    - Thorough knowledge of international steel product specifications
    - Good knowledge of six sigma and Lean manufacturing system and able to adopt in work environment
    - Excellent knowledge of steel chemistry related to its properties
    - Adopted metallurgical operating procedures to achieve quality steels
    - Familiar with TS 16949 system
    - Attended Technical conferences and operating committee at different steel plants, gained technical aspects

    PROFESSIONAL EXPERIENCE ( HYDROMETALLURGY)
    - Contributed Engineering skills in the production of zinc sulfide ore concentrate
    - Participated in the production of zinc sulfide ore(concentrate)
    - Operated flotation units
    - Worked in process units zinc leach residue, leaching and purification
    - Familiar with mineral process of non ferrous metals
    - Good understanding of plant processes and equipments
    - Ensure daily inspection of critical equipments
    - Developed operators to handle multitasks of production area
    - Maintained accuracy and efficiency in shift work as well as in production report writing
    - Modified many technical parameters and achieved technical norms
    - Implemented own and team ideas, and reduced operational cost
    - Conducted projects on Fluid bed, Roaster ,and Leaching tanks analyzed the recovery of nickel from Nickel sulfate and Cobalt sulfate solution , nickel oxide
    - Carried out wide range of bench tests for samples
    - Conducted and participated in tests for the development of Hydrometallurgical process flow sheets
    - Wide range of samples prepared by using Cone crusher, Jaw crusher, Sieves and Separator or Vibrator
    - Modified and maintained pilot scale equipment for easy access to process
    - Familiar with data acquisition of process parameters
    - Provided technical reports and handled projects
    - Familiar with operation of Grinding machines, Ball mill, Classifiers, Thickener, Filter press and screens
    - Good knowledge of recovery ,size classification, flotation, Agglomeration and indurations’

    EMPLOYMENT HISTORY

    2008 -2009 Quality Coordinator Phoenix quality Inc, Oak, Canada
    2006-2008 Quality coordinator Megna ( ICD),Mississauga, Canada
    2005 -2006 Metallurgical Engineer Process Ortech Inc
    Mississauga Canada
    1990-2005 Metallurgical Engineer Steel Authority Of India Ltd,(SAIL)India
    1989-1990 Metallurgical Engineer Hindustan Zinc Ltd, India

    EDUCATION AND TRAINING
    2005 Coop Program Dufferin –Peel Adult Learning Center
    St Gabriel, Mississauga, On , Canada
    1982-1987 Bachelor of Engineering in Metallurgy Mangalore University, India
    ( Degree evaluated by World Education Service)
    PROFESSIONAL MEMBERSHIP
    - ASME
    - Canadian Institute of Mining and Metallurgy
    REFERENCE
    Available on request

  3. Post Count Number #3
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    RESUME
    K.CHENNA KESAVULU
    E-mail : chenna.2517 AT gmail.com
    CAREER OBJECTIVE
    To be a part of such an organization that gives a challenging career in terms of accomplishing the responsibilities where can optimize my excellent education and technical skill in the field of Mechanical Engineering.
    EXPERIENCE : 5 YEARS
    1) Working with M/S. KASHYAP ENGINEERING SOLUTIONS, Hyderabad as Quality Engineer from January 2010.
    2) Worked with M/s. SAI RAM ENGINEERING Pvt Ltd, Pulivendhula as Site Engineer from January 2009 to December 2009.
    3) Worked with M/s. SRI MARUTHI RAMA PROJECT ENGG. & COMBINES PVT. LTD.,, Hyderabad as Project Engineer (Pressure Vessels) from June 2006 to December 2008.
    HIGHLIGHTS
    - Working with M/S. KASHYAP ENGINEERING SOLUTIONS, as a Quality Engineer from January 2010. It is one of the engineering companies in India providing integrated engineering, procurement, project management services and fabrication works.
    - Worked as Site Engineer with M/s. SAI RAMA ENGINEERING Pvt. Ltd., Pulivendhula from January 2009 to December 2009.
    - Worked with M/s. SRI MARUTHI RAMA PROJECT ENGG. & COMBINES PVT. LTD.,,, as Production Engineer (Pressure Vessels) from June 2007 to December 2008. It is responsible for fabrication, and commissioning of pressure vessels. It under take works from AIR LIQUIDE ENGG Pvt Ltd Company.
    JOB RESPONSIBILITY
    Inspection of flexible hose pipes as per standards.
    Inspection of valves as per standards.
    Fabrication, Erection, Inspection of Piping, Dimensional Checkup of Pipelines, Supports.
    Fabrication, testing and commissioning of piping, tanks, pressure vessels and related items.
    Review/enhancing drawings, working instructions and co-ordinate first article submission and reporting.
    Resource allocating and monitoring.
    Schedule human and material resources for the projects.
    Measure the progress of all on going projects, interfacing with the customer to address any concerns that may arise.
    Update the workforce on the progress of projects.
    Liase with customers to carry out checks of works and carry out correction with the help of drawings.
    Internally, liase with the design and projects for technical information and changes.
    Formulating a Predictive Maintenance Programme for the complete Plant.
    In-situ Dynamic Balancing Services.
    Preventive Maintenance Services.
    SOFTWARE PROFICIENCY
    Qualification Packages : ASNT NDT LEVEL II in RT & PT.
    Platforms : DOS, Windows 2000, Windows XP
    Office : M.S.Office, AutoCAD
    PROJECTS ACCOMPLISHED
    - Inspection of FLEXIBLE HOSE PIPES. KOBE STEEL LTD Project.
    - Inspection of GATE and GLOBE Valves. KOBE STEEL LTD Project.
    - Handled Plant Piping Project for 9026 KOUROU-SILPA (French Guinea, South America).
    - Handled Plant Piping Project for 9027 DOUGGA (Tunisia, North Africa)
    - Handled URANIUAM CORPORATION OF INDIA Ltd.
    - Handled Pressure Vessels SS & CS Colum’s for 1064, 9012 9016 & 9017.
    STRENGTH
    Confident, Hardworking, Inquisitive, Self-motivated, A team player with excellent communication and interpersonal skills.
    TECHNICAL CREDENTIAL
    B.Tech in Mechanical Engineering from, JPN College of Engineering , Mahaboob Nagar, JNTU University in April 2007.
    EDUCATIONAL CREDENTIAL
    - Intermediate (M.P.C) from Board of Intermediate in 2001.
    - S.S.C from Board of Secondary Education in 1999.

  4. Post Count Number #4
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    resume

    i want to a resume quality engineer