Sushil Irale Patil Email : sushil _14patil AT yahoo.co.in
B.E. (Mech), M.B.A. (Finance)

Purpose statement : Seeking senior level assignment in Projects execution & maintenance of process equipments With complete accountability.

Synopsis :
- Having over 14 yrs of experience in Plant Maintenance & project works.
- A keen planner ,strategist & implementers with proficiency in implementing cost
Control initiatives & supervised annual, monthly budgets to achieve the planned & desired targets.
- Process functional & depth maintenance of Hydraulics & pneumatic control
Systems of oil gear, Vickers, Rexroth, SMC, Ross and Parker.
- Strategic planner with proven ability to improve operations, impact business
Growth and maximize profits through achievements in financial management, cost reduction and internal inventory controls.
- Skilled at planning & scheduling work ,establishing systems, setting goals &
Standards, identifying and solving problems, making decisions and weighing risk, are the strength areas.

Core Competencies :
Managerial Functional Technical
Rio Accountability Setting up systems maintenance
Personnel Management vendor development Lean Manufacturing
Project planning Materials Management Audits

Job Description and proficiency achieved :
1. March 2008 onwards : M/s Neepaz v Forge India Ltd .
Shendra , Aurangabad .
Designation : Sr. Manager - Projects & Maintenance

Accountabilities & Attainment :
- Designing and planning of 8000 ton press line layout .
- Procurement of required equipments and finalizing its specification according to the need of the process line.
- Commissioning ,Erection & Maintenance of 8000 ton TMP Russian forging press with hydraulic lubrication and pneumatic system along with Italian counterpart.
- Commissioning Erection & Maintenance of 1600 ton TMP Russian trimming press, its lubrication and pneumatic systems.
- Commission of Reduce roller – Ajax USA make unit used for rolling of steel billets.
- Commissioning of 40 MT, 10MT, 5MT, EOT cranes & its maintenance part on day to day basis.
- Commissioning & Maintenance of Heat Treatment unit capacity 3MT/HR.
- Commissioning of Fanuc Robots (900 mi / 600 A) series, commissioning of operating panels, operating consoles and integrating with Central Control system unit. Complete accountability for maintenance aspect of the same .
- Commissioning & Maintenance on day to day basis of Power packs and hydraulic pipelines for Dies clamping units. Cassette ejection system, bottom ejection systems for trimming press and Hydraulic clamping unit for movable jaws of padding dies.
- Knowledge of Hydraulic and Pneumatic systems, details functioning aspects of equipments working on hydraulic systems & its repairs.
- Commissioning of Drop out conveyor system and Die change cars.
- Erectioning and Commissioning of Disa Make Shot blasting machine with auto conveyor feed mechanism and Ducting fabrication of dust collector unit.
- Commissioning of Billet cutting Band saw machines DC 210 ITL make.
- Maintenance of 1000 ton, 2500 ton & 3500 ton forging presses.
- Solely responsible for planning & execution of project work activities related to 8000 ton press line.
- Commissioning of Hydraulic straightening presses capacity 160 tones, 200 tones, Magnaflux ( MPI ) and grinding units .
- Acknowledge with procedures related to civil work activities like layout marking, centerline for structured columns for shed, Columns & truss fabrications, Bill corrections related to civil and fabrication works & cost estimation for the same.
- Preparation of CAPEX sheet for project equipment procurement and coordinating with project financers related to cost evaluation and achieving target results.

Electrical applications :
- Set up of 33 KV HT yard, CT &PT and switch yard station with in-house Vacuum Breaker circuits units.
- Commissioning of Transformer units.
- Set up of HT and LT panels and cable networking for the same.
- Coordinating with Govt .officials and related agencies for electrical set up activities

Civil Applications :
- Scheduling of project activities
- Bill verifications of contractors
- Quantification and material procurement
- Machine foundation execution

2. March 2007 – March 2008 : M/s Bharat Forge Ltd
Mundwa, Pune.
Accountabilities & Attainment :
- Responsible for plant maintenance & operations ,maintaining spares stocks , general engineering items , with records of monthly consumption analysis ,machine working and down time analysis, Man power planning ,developments of spares and modifications .
- Heading a skilled team of Engineers, Draftsman, Technicians, Fabricators, Fitters / Welders and Maintenance fitters.
- Ensuring Utilization of machines with lower down time & maintenance cost, Preventive maintenance planning, modifications & execution of work and analysis, manpower utilization and planning.
- Responsible for maintenance of 6000 ton press line ( AJAX) & 5000 ( EUMUCO ) ton press line
- Knowledge of ISO 9000 and related documentation & qualified as certified internal auditor from TSC Technologies.
- Maintenance of make Mujawar 100 ton / Bemco 250 ton hydraulic twisting machine.
- Knowledge of maintenance aspects of Fanuc robot ( 900i/600A ), ABB robot model IRB6600 manipulator maintenance, Glama Robots Induction heater unit ,descalar unit- UT pumps , conveyors, etc.
- Maintenance aspects for cutting machines – Indotech, Belingher, circular saw cutting machines

3. Working period : 2005 – 2007 : M/s Bombay Forgings Ltd
Aurangabad.
Accountabilities & Attainment :
- Worked as Manager - plant maintenance & Projects
- Responsible for maintenance of Pneumatic operated Hammers 1 ton, 2 ton, 1.5 ton, 3ton ,5ton & 8ton hammers polish & erric make .
- Responsible for maintenance of hydraulic presses LE 150 ,LE 250 , 400 ton ,500ton & 600 ton Erric presses & 4” upsetter and 6” up setter machines .
- Responsible for maintenance of Heat treatment furnaces such as annealing ,tempering & normalizing .
- Responsible of day to day maintenance of Air Compressors of Reciprocating & Screw compressors 1000CFM capacity , 750 CFM , 500 ton CFM .
- Preventive maintenance and analysis of day to day breakdown and planning of the maintenance schedule .
- Responsible for spare part planning ,in house manufacturing of spares ,Vendor development etc.
- Appointed as TPM coordinator - & chairman of Jishu Hozen Pillar and solely responsible for total implementing of TPM systems in the organization and complete analysis and in-depth monthly analysis and reporting to company chairman & Executive director.

4. List of other organizations associated with as employee during the tenure from 1997 onwards and functioning at core levels handling independent assignments :
- M/s Forbes GoKak , Waluj , Aurangabad ----
Working period : 1997 -- 1999

- M/s L.G.Hot Line – CPT Ltd.
Malanpur ,Gawalior(MP)
Working Period :(1999-2001)

- M/c Savera Auto components . pvt ltd Aurangabad
Working period : (2002-2003)

- M/s Yeshshree Auto components pvt ltd.. Aurangabad
Working period : ( 2004 – 2005)

- M/s Span Engineering , Aurangabad .
Working Period : ( 2003 -2004 )

5. PERSONAL DETAILS :
1. Date of Birth : 14 th January 1973
3. Languages Known : English, Hindi, and Marathi.
4. Martial status : Married
5. Present CTC : 9.00 Lacs P.A.
6. Expected : Negotiable

( Sushil Irale Patil )
sushil.patil73 AT gmail.com