Saudi Mechanical Industries Company Saudi Arabia : Foundry Manager

[Admin]

Saudi Mechanical Industries Company
http://www.smi.com.sa

Keywords: Metallurgy, Engineer

Designation: Foundry Manager
Experience: 15 - 25 Years
Location: Saudi Arabia
Compensation:
Benifts to include housing, car or allowance, medical insurance, tickets, and family status
Education: UG - B.Tech/B.E. - Mechanical, Metallurgy
PG - Post Graduation Not Required
Industry Type: Construction/ Engineering/Cement/Metals
Functional Area: Production, Maintenance, Quality
Posted Date: 18 Nov 2008

Job Description
- To Manage all foundry activities, team, and daily production and operations.
- Provide tachnical support and training to foundry team for continuous improvement.
- Acheive production targets.
- Manage foundry maintenance.
- Coordinate with procurement division to establish raw material requirements and specifications.
- Communicate with sales / customers to verify customer requirements.
- Develop and maintain a clean and safe operation.
- Establish documented procedures and instructions of process control / product development.
- Report to Operations Manager.

Desired Candidate Profile
- Mechanical or Metallurgical Engineer, or degree in Metallurgy.
- Minimum of 15 years experience in Ferrous foundry senior position (preferably gray iron castings), and strong knowledge in foundry operations.
- In depth knowledge of medium to large engineered castings - especially pump parts.
- In depth knowledge of Furan systems.
- Solid technical expertise in ferrous sand castings including:
1- scrap raw material requirements
2- induction melting
3- pattern design and methods
4- No bake sand / green sand molding
5- Core making
6- Casting inspection

Company Profile
Saudi Mechanical Industries (SMI) is a leading manufacturer of mechanically engineered products and components. Manufacturing operations include a superb modernised machine shop where SMI produces dependable efficient products to the highest international standards.

Executive Name: Mohammad Hocheimi, HR Manager

Address:
Second Industrial Area
Riyadh
P.O.Box 355737
Riyadh,Central Province,Saudi Arabia 11383

Email Address: mhocheimi@smi.com.sa

Telephone: 966-1-2651494

[umeshmutagar]

UMESH MUTAGAR
II block Rajajinagar
Banagalore, India
91-9844068430 umeshmutagar AT yahoo.ca

METALLURGICAL ENGINEER

HIGHLIGHTS

- Extensive experience in the manufacture of all types of carbon steels, high strength low alloy steel , high alloy steel, Boron steel, soft magnetic iron, die steels, nickel chrome steel, tool steels, stainless steel and wide range of specialty steels
- 15 years Extensive experience in Integrated steel plant
- Solid knowledge of Steel making, Physical Metallurgy and Hydrometallurgy
- Strength in Basic oxygen furnace ( converter), Electrical arc furnace, Induction furnace , Vacuum arc degassing ,Ladle furnace ,Billet caster, Steel foundry, Reheat furnace, Vacuum degassing station, Ladle management and Heat treatment furnaces and Hydrometallurgy units
- Used analytical skills to define, justify and implement continuous improvement initiatives
- Worked closely with maintenance to resolve problems
- Good ability to coach and teach employees in work instructions, safe work practice and quality standards
- Worked to reduce costs, increased yield/output, decreased cycle time, and maintained quality of product according to customer requirement
- Ensured equipment is safe in order to produce expected quality and quantity of product
- Dedicated to continuous improvement
- Good team player with a high degree of flexibility and initiatives. Allocated direct and indirect staff to achieve set production standard
- Mechanically inclined
- Significant casting experience in machine casting, sand casting, and mould casting
- Demonstrated management skills
- Bachelor of Engineering in Metallurgy
- Excellent human relations and communication skills in working with diverse group
- Computer literate, self motivated and able to work in a team atmosphere
- Excellent problem solving skills


PROFESSIONAL EXPERIENCE
Electric arc furnace
- Contributed to Produce 20000 tons of liquid steel per month from scarp through electric arc furnace
- Achieved record life of refractory by practicing slag coating and gunning of dolomite mass and leading to reduction in operating cost
- Excellent experience in all operation of electric arc furnace
- Reduced down time of furnace by solving root cause problems and hence increased the utilization time of furnace and enhanced productivity
- Reduced power consumption and cycle time by adopting duplex method
- Maintained the chemistry of melt down metal according to customer requirement
- Achieved 92% of metallic yield
- Monitored tapping, furnace condition, slag off (dross removing), and charging scrap
- Contributed to implement ISO 9001 system
- Maintained production report accurately
- Strong ability to train staff in Steel making shop

Basic oxygen furnace
- Produced 20000 tons of liquid steel per month from pig iron (hot metal) through Basic oxygen furnace
- Achieved record life of furnace by practicing double tap hole and nitrogen splashing leading to reduction in operating cost
- Excellent experience in all operation of Basic oxygen furnace
- Reduced down time of furnace by solving root cause problems and hence increased the utilization time of furnace and enhanced productivity
- Maintained the chemistry of blown metal according to customer requirement
- Achieved 87% of metallic yield
- Monitored LD process, tapping, furnace condition, charging hot metal and scrap through follow up on the instruments in the control room
- Contributed to implement ISO 9001 system

Ladle Refining Furnace
- Processed different types of steels in ladle furnace within stipulated time and achieved the norm of electrode and power consumption .
- Practiced aluminum wire feeding before starting the process to maintain low oxygen level in liquid steel
- Significant refining experience in ladle refining furnace
- Coordinated all work activities with melt shop personnel, mechanical department Electrical, Instrumentation and Metallurgical lab
- Maintained metallurgical parameters, processed more than three hundred types of steels.
- Performed secondary refining practice , maintained the chemistry of steel according to customer requirement. Implemented Wire feeding practice to achieve required quality of steel.
- Maintained steel chemistry according to customer requirement

Bloom caster
- Produced quality steels in bloom caster by using electro magnetic stirrer
- Achieved 97 % of liquid steel yield
- Casted many sizes of billets 200, 180, 140, 120, 100 mm
- Solved many quality problems and processed wide range of special steels in continuous casting machine and achieved defect free heats
- Used ladle shroud to avoid oxidation of tundish steel
- Altered many metallurgical parameters to avoid casting defects
- Monitored process, super heat of tundish, casting speed, cooling zone and billet cutting area
- Minimized the wastage of flux or casting powder and subentry nozzles
- Maximized sequence casting and achieved record production in continuous casting machine

TECHNICAL SERVICE EXPERIENCE
- Provided technical support to production, sales and Engineering section
- Developed Metallurgical operating practices to produce specialty quality steel
- Excellent in solving root cause problems
- Able to investigate quality related production problems
- Excellent ability to interact with customers, management and peers
- Good knowledge of steel defects and their origin
- Familiar with all types of steels, specialty steels, and their casting processes
- Investigated quality problems and implemented corrective actions
- Proven ability in steel melt shop, Casting machine, and heat treatment shop
- Ability to advise Engineering section on selection of materials and processes to meet specific customer requirements
- Participated in quality improvement and cost reduction efforts
- Thorough knowledge of international steel product specifications
- Good knowledge of six sigma and Lean manufacturing system and able to adopt in work environment
- Excellent knowledge of steel chemistry related to its properties
- Adopted metallurgical operating procedures to achieve quality steels
- Familiar with TS 16949 system
- Attended Technical conferences and operating committee at different steel plants, gained technical aspects

PROFESSIONAL EXPERIENCE ( HYDROMETALLURGY)
- Contributed Engineering skills in the production of zinc sulfide ore concentrate
- Participated in the production of zinc sulfide ore(concentrate)
- Operated flotation units
- Worked in process units zinc leach residue, leaching and purification
- Familiar with mineral process of non ferrous metals
- Good understanding of plant processes and equipments
- Ensure daily inspection of critical equipments
- Developed operators to handle multitasks of production area
- Maintained accuracy and efficiency in shift work as well as in production report writing
- Modified many technical parameters and achieved technical norms
- Implemented own and team ideas, and reduced operational cost
- Conducted projects on Fluid bed, Roaster ,and Leaching tanks analyzed the recovery of nickel from Nickel sulfate and Cobalt sulfate solution , nickel oxide
- Carried out wide range of bench tests for samples
- Conducted and participated in tests for the development of Hydrometallurgical process flow sheets
- Wide range of samples prepared by using Cone crusher, Jaw crusher, Sieves and Separator or Vibrator
- Modified and maintained pilot scale equipment for easy access to process
- Familiar with data acquisition of process parameters
- Provided technical reports and handled projects
- Familiar with operation of Grinding machines, Ball mill, Classifiers, Thickener, Filter press and screens
- Good knowledge of recovery ,size classification, flotation, Agglomeration and indurations’

EMPLOYMENT HISTORY
2008 -2009 Quality Coordinator Phoenix quality Inc, Oak, Canada
2006-2008 Quality coordinator Megna ( ICD),Mississauga, Canada
2005 -2006 Metallurgical Engineer Process Ortech Inc
Mississauga Canada
1990-2005 Metallurgical Engineer Steel Authority Of India Ltd,(SAIL)India
1989-1990 Metallurgical Engineer Hindustan Zinc Ltd, India

EDUCATION AND TRAINING
2005 Coop Program Dufferin –Peel Adult Learning Center
St Gabriel, Mississauga, On , Canada

1982-1987 Bachelor of Engineering in Metallurgy Mangalore University, India
( Degree evaluated by World Education Service)
PROFESSIONAL MEMBERSHIP
- ASME
- Canadian Institute of Mining and Metallurgy

REFERENCE
Available on request

[johnmathew]

i am john mathew.as a conveyor belt mechanic.now doing K.N.P.C. Refinery in coke handling unit.i have 3year experience in gulf & 5 YEAR Experience in India educational qualification _I.T.I FITTER

[Guest]

Dear Sir ,Iam applying for the post of Foundry Manager in your organisation. I am a metallurgical Engineer with vast experience in Foundry Industry.I am enclosing my resume to this letter and look forwrd for your favourable reply

[Guest]

Sir
I would like to apply above post My qualification and experience all in Foundry ( Including MOFAC ,Riyadh, Saudi Arabia) past 26 years Now i am working In UAE since 1992. I am I T I and NCTVT and one year Diploma quality 9001 Ferrous and non ferrous foundry experience Working past 14 years foundry forman in Architectural engineering casting production and Cathodic production manufacturing ISO 9001 Certified company in sharjah UAE
Kindly consider my name please send mail niranjan.simi@gmail.com, niran.texasshj@gmail.com , chandu1962@yahoo.com

[Guest]

COVERING LETTER.
It is with great interest that I am forwarding my CV/Resume for your consideration.
My record of academic achievements and professional career history, demonstrates attributes that make me a valuable employee.
My CV/Resume is enclosed to provide you with details of my skills and accomplishments, but I am certain that a personal interview would more fully reveal my desire and ability to contribute to your organization.
Thank you for your time and consideration, and do not hesitate to contact me if you have any questions.
I look forward to speaking with you soon.
RESUME
SARATCHANDRAN Email : - niran.texasshj AT gmail.com
Q/A QC-INSPECTOR niranjan.simi AT gmail.com
Chandu1962 AT yahoo.com
Educational Qualifications : SSLC PASSED - 1977,
Appear degree Course.

Technical Qualification : I.T.I Passed (Foundry)- 1978
: N C V T Passed Vocational training Including mechanical drawing, Trade theory,calculation and allied Trade Training (Foundry man)- 1983 (Government of India Approved Training centre)-
Work Experience : 26 years (Foundry Technician)

Gulf : 22 Years
Other qualifications : Computer experience -2001 Computer fundamentals, Windows 98, MS Word, -
Excel& MS Powerpoint.
: (M.S.Offiece package-UAE Ministry Approved)
Quality inspector : one year -Diploma Course in Quality
Control ISO -9000 & Total Quality
Management (TQM)

SKILLED OCCUPATION
FOUNDRYMAN/METALCASTING TRADESMAN/CASTHOUSE& Aluminium fabrication and Foundry quality control inspector.
Technical qualification training Details
1. Industrial Training Institute (I.T.I) Trade of Foundry Moulder July 1978
State Council for Training Vocational Trades (National Trade Certificate)
2. State government certificate National Council for Vocational Trade (NCVT) Formal vocational training Undergone in FACT Training School Fact LTD, Udyogamandal Eloor, Kerala(Fully undertaking Central Govt of India). Trade of Foundry Moulder During this period, theoretical and practical trades work training for fundamentals of foundry Trade theory was undertaken with reference from American foundry society ( AFS) British Foundry Men Society( BFS).Training includes .17-09-1981 To 16-09-1983. Copy attached.
3. One year diploma course in quality control, ISO 9000 and Total quality Management.( Course are Principles of quality control, Production and operation Management, Statistical quality Control, and ISO 9000)
4. Computer Education (M.S.Offiece package) course of Computer fundamentals, Windows 98, MS word, M S Excel. M S PowerPoint & Internet
TECHNICAL EXPERIENCE : -- 24 YEARS
Diploma course Details
One year Diploma course in quality Control - Subjects are Principle of Quality control, Production & operation Management , Statistical quality control, I S O 9000, Elements of Management Principles , Production & operations Managemet , Total quality management - I S O 9000(TQM) Nilem Chennai
4. A I L INDUSTRIES, SHARJAH UNITED ARAB EMIRATES. Web Address is
www.ailind.com
Since 1992 I have been working in this company. This is one of the major non ferrous Architectural and catholic protection system manufacturing, ISO-9001--2008 certified company in sharjah UAE. Followed all systematic in I S O procedures and safety procedure.
I got more experience in this company past 19 years experience I am worked as a Foundry man, gravity die caster, Furnace man, Foundry Forman, Forklift operator. In this period I had working in furnace treatment, Metal treatment with following ISO 9001 procedure.
Also knowledge of control the team work and achievement with target works.

QA/QC Inspector.– Responsibilities of related all quality inspection in Architectural aluminum casting Foundry of in process foundry or castled products ( Ferrous/Non ferrous alloys)for its dimensional appearance and critical parameters ,if required section cutting inspection , all in process inspection , Aluminum fabrication Pattern shop, Steel fabrication, Tool room ,Powder coating plant ( Including Powder coating quality test Inspection) Gold color anodizing plant, Clear clad , Alpha clad Monitoring Final assembly product Perform related quality ,Incoming materials store, Tools calibration and dispatch department related all quality procedure and quality assurance ISO 9000 Systems. This one of a 1st class international reputation for the provision of decorative architectural and structural casting in aluminum brass & bronze .Modern factory using excellent technology whilst maintaining the traditional Arabic craftsmanship still preserved in middle east . Design, manufacture.Supply and installation of cast products in aluminium and other alloys for Architectural , Lighting & Industrial applications Aesthetic Finishes. Together with design and Manufacture of Sacriificial Anode Systems in Aluminium and Zinc Alloys for Sub- sea structure & vessals to the offshore and Marine Industries I have experience as a Quality inspection related all jobs as Types of inspection, ability prepare inspection reports as per project requirements implementation & maintenance of Quality management procedure, perform inspection activity as per inspection test plan/Quality control plan or customer requirements. Reviewing documentation ( Drawing , Data sheet procedures , Prepare weekly , Daily reports and monitoring, calibrations certificate material specimens record, Number ,grade and Heat number as applicable , inprocess inspection final inspection, prepare & review certification package, release for installation and delivery . As a QA/QC Inspector doing related all job
Professional knowledge of quality control technique, , Professional inspection type of procedure ISO system ,Inspection knowledge of laboratary report, communication and interpersonal skills ,Reporting and technical working skills strong analytical skills, accurate and quality oriented performing quality inspection on received materials and making sure they are according to the agreed upon standards, Appearance Approval Report form signed by the customer or supplier , Arrange the keep Master sample ,customer required and quality specifications , Co-ordinate third party inspection all document controlling Reporting to the quality engineer in cases of deficiency and non conformation and issuing quality reports as required. Casting visual inspection surface external inspection Maintain Zero rejection level in dimensional process and metallurgical defect , Marking cut sectioning of castings and metallurgical study for microstructure Hardness & Tensile strength Various painting coating visual inspection of abrasive, grit, garnet, blasting coating by using the below measuring instruments as, ,, peel strength gauge,, MEK Solvent cure test, Painting thickness tester, bend test for thermal spray moralizing, Hardness gauge & impact test, Magnetic Pull off gauge, Sound knowledge of jotun & AckZonobel ,Hempel ,Painting products for single coat and three coat applications, blasting & painting profile & DFT & PH meter Inspection experience powder coating plant, protection coating, to aim at delivery of defect free product to customer . Iam continue a staff position QA/QC Inspector in Architectural aluminum casting foundry department in this company. Make it all related records types of Internal and External customers order conformation, Memos,NCR, Rectification advice, Temperature Monitoring report, Shift report, Summary report in foundry production day to day in foundry, Final inspection report and defect free product dispatch procedure.
1. MODERN FACTORY FOR CASTING & SANITARY FITTINGS (MOFAC) RIYADH – SAUDIARABIA - Production capacity 8000 Ton Manholes, Road Gratings, Channel gratings , Propellers& spiral staircases etc.---
From 04-12-1986 to 27-03-1989 one of major cast-iron manufacturing , propeller manufacturing in oil sand core type method, fully Mechanized foundry In Riyadh Saudi Arabia I get more experience in this foundry, green sand ,hard sand under control the one British Engineer . This period I get experience Mechine moulding , Types of sand mould and Types of furnaces, Diesel fired , gas ,and electric furnaces(Hydraulics lifting top loading Rotary furnace) brass and bronze melting technique doing all works independly as a foundry man (Attach details)
2. VIJAY FOUNDER’S—From 10-05- 1989 To 30-04-1992 one of minor ferrous and non ferrous casting green sand moulding foundry and machining for Auto engine boring company in Ghatkopar , Narayanagar, Mumbai I am worked as a foundry worker and charge hand position in that company.
3. THAUMA ENG : WORKS Trivandrum, Kerala India From 01-03-1981 to15-09-1981 working as a Moulder cum Fitter. This is one of Minor Automobile spares and Sheet Metal Works Company. From this company I get experience of all types of automobile Repairing and patch works , gas welding and Arc welding, made of vehicle body repairing parts by use heavy type power press with suitable parts die, corner parts, beading ,door and other area normal required parts for all type of cars (Attach proof certificate)
4. PERFECT DIES AND TOOLS Bhandup Mumbai India From 03-06-1979 to 16-02-1981 working as a Tool room Fitter. This is one major Tool room Division Company in Mumbai. Mainly making all types of Dies and Tools for production for plastic ,Rubber, and aluminum product dies, Gravity ,High pressure, injection mouldingdies,plastic,slush,Rubber and other types of dies From this company I get experience all types Engineering Mechines as Lathes, Radial drilling mechines, Milling mechine , Shaping machine, Surface grinder, and Die cooling and heating systems (Attach proof certificate)
5. JACOB’S ENG[]: WORKS Trivandrum. Kerala India From 27-07-1978 to 30-01-1979 Un paid apprentice in moulding and Turning section. This period I get experience all types of Moulding job, as spiral stair case ,smoklessoven,Gymnasiu equipments, Rolling shutter pulleys, and require items for customers’ one of major private company. And also practical experience of Cupola furnace, Pit furnace melting and pouring(Attach proof certificate)

[Arfat]

Yasir Arfat
E Mail Yasirarfat.ropowall AT gmail.com
OBJECTIVE
Willing to do work in highly competitive environment and have high dedication for challenging jobs. Highly motivated to build bright carrier through personal efforts and struggle in innovative esteemed organization.
QUALIFICATION
D . A . E
Mechanical production specialization in Foundry and Pattren making technology.
Matriculation
Govt high School Peroshah Gujrat.
EXPERIENCE
1. Currently working for Mecas Foundry pvt ltd. (largest producing of automotive parts of Grey iron, SG iron) as a Foundry Manger since November 2008 to date.
Job Responsibilities
- Production planning and controlling.
- Controlling Casting Defects and leading Quality assurance team.
- Supervising additionally to the Development teem.
2. Worked for Prometals pvt ltd (largest producing auto motive parts in Grey iron, SG iron, Aluminum) as a Foundry Supervisor since 01-10-1998 to 11-10-1999.
Job Responsibilities
- Preparing green sand and Analyzing green sand in sand lab.
- Supervising green sand moulding production.
- Supervising Aluminum casting process.
3. Worked for Excel Engineering pvt ltd (largest producing Auto parts in Grey iron) as a Foundry supervisor Since January 2000 to November 2002.
And as a Foundry Incharge since August 2002 to November 2006.
Job Responsibilities
- Leading Quality and Production departments.
- Controlling casting defects.
- Preparing coupola charge composition.
4. Worked for Matchless Engineering pvt ltd (largest producing Automotive and agricultural machinery parts) as a Foundry Engineer .since December 2006 to February 2008.
Job Responsibilities
- Leading Quality department.
- Controlling casting defects.
- Supervising development teem.
COMPUTER SKILLS
- Microsoft Word.
- Microsoft Excel.

[Guest]

CURRICULAM VITAE
VIPIN KUMAR
e-mail – vipin_king1986 AT yahoo.com
CAREER OBJECTIVE
Looking for a challenging job where I can prove myself and apply the knowledge to gain wide experience and satisfaction.
SPECIALIZATION : - Metallurgical Lab of Ferrous Metal & Alloys.
WORK EXPERIENCE (5.8 Years)
- Presently working with M\S Protech Galvanizer & Fabricators Foundry Division (P) ltd, Plant-II. Bhiwadi from date 01 March 2010 to till date as a senior lab Chemist.
- Working with M\S Karan Motors Pvt.Ld. Mayapuri New Delhi from date 23 March. 2006 to 18 Feb.2010 as a chemist in lab.
COMPANY PROFILE :-
- M\S karan motors , manufacturing many parts of engines like as Cylinder , Heads , Block , in grey iron and alloys cast iron supply to U.S.A. U.K , and many other countries.
- M\S Protech Galvanizer & Fabricators Foundry Davison , manufacturing many parts of engines like as brake body cylinder, brake head , timing gear hsg., and many other parts of earth moving vehicle in S.G. Iron and Cast Iron supply to knorre bresme ,maruti , Honda and many other costumer , and many other countries.
JOB PROFILE :-
- Well known of modern method of handling sophisticated instrument involve in met. lab i.e. Microscope, Micro Hardness Tester, Hardness tester HRC, BHN, UTS m/c, Impact Test m/c, Spectrometer etc.
- Inspection of all Incoming Raw Material & Manufacturing, Testing by wet & dry process
- Responsible for study of Microstructure of component manufacturers.
- Responsible for all Metallurgical testing like Case Depth measurement, Hardness Testing, Grain Size, Inclusion Rating.
- Responsible for Continuous Furnace (Batch type, Pit type), GCF, SQF, Tempering Furnace, Washing Machine
- Raw Material testing as Surface defect, Micro test, Step down test, upsetting etc.
- To Provide Test Certificate & documentation work for 3rd Party inspection
- All testing of Sand like as Active Clay, Total Clay, Permeability,Copactibility,GFN,LOI , Moisture,HTS,CTS,Etc.
- All Testing of Incoming Raw Material By Wet Analysis and Spectrometer.
- To Operate Spectrometer LECO-500A, METAVISON, FOUNDRY MASTER, SPECTRO LAB.

EDUCATIONAL QUALIFICATION
- B.Sc. Passed With (PCM) Group From Kanpur University
TECHNICAL QUALIFICATION
- Diploma in Mechanical Engineering.
- One Year diploma in computer application.
- Member of Indian Institute Of Metal Kolkata in Sep.2011
COMPUTER SKILL
- Windows 98, MS Office (World, Excel, Access), Working in internet, etc.

[Guest]

CURRICULUM VITAE
CAREER OBJECTIVE
Looking for a good position in a reputed firm to cover wide range of responsibilitie FOUNDRY MANAGER
Name : KHALID SALAUDDIN MANSOOR
E MAIL ID ksmansook AT yahoo.com
EXPERIENCE DETAIL
Apprenticeship : One year Technical apprenticeship tanning in ACC

Babcock Ltd, Shahabad from 10-1-1992 to 9-1-1993.
Three years worked in ACC-Babcock Ltd(ABL) Shahabad
As a production foremen in foundry department from 10-1-1993 to 9-10-1995 in different sections like Moudling, core setting, sand plant, melting and pouring ECT.
Nature of work : Arrangement of moulding boxes pattern for moulding,
Production report writing, Attending production meeting arrangements of core sand, cement sand, nobake sand , baking sand, for mould, arrangement of mulasis, allotment of work to muller operator and maintenance of sand plant arrangement of materials operating induction furnace as per production programme, arrangement of chemical and paint.
Foreign Experience : 5 years work in National Foundries Company Damman
Kingdom of Saudi Arabia as a core shop foremen from
11-10-1995 to 13-05-2001.
Nature of work : Arrangement of core boxes from pattern shop.setting of
Core boxes in machine, mixing of core sand in automatically, Attending production meeting arrangements of core sand, baking sand, allotment of work to core machine operator and maintenance of sand plant arrangement of materials as per production programme, arrangement of chemical like resin, paint, thinner, sprite, writing production log sheet.
Nature of work : Arrangement of moulding boxes pattern for moulding,
Production report writing, Attending production meeting arrangements of core sand, cement sand, nobake sand , baking sand, for mould, arrangement of mulasis.
Foreign Experience : 3 Years Six month worked in Hygienic Paper
Company Ltd Jeddha Kingdom of Saudi Arabia as a Jumbo Roll in charge from 13-08-2001 to 05-12-2004.
Present working : 3years worked as a production foremen in BSAL bellary
Steel and alloys limited from 1-1-2005 to 2007.

2years worked as a production supervisor in singh& co
muscut for foundry project from 13-11-2007to 2009.
One year worked in abudhabi as a foundry supervisor
In abudhabi carnation metal company from
13-10-2009to03-03-2010.
Present working in JINDAL STEEL as a PRODUCTION ENG
In bellary karnatak state .
Salary drawn RS 30000/PM including free accommodation travelling etc

[Guest]

MUHAMMAD IMRAN
For the post of CCM Specialist (Job code SP-001) in steel making department

F.Sc 2nd Division (Physics, Math & Chemistry)
B.Sc 2nd Division (Physics, Math & Economics)
B.E Metallurgy First Division (THIRD POSITION)
M.E Materials Engineering
- Computer Diploma
Metal/1426
Peoples Steel Mills, Bolan Casting, Allwins Egg, Pakistan Shipyard. (Precious Egg) PIA

- Thirteen Years Job Experience in PEOPLES STEEL MILLS as Continuous Casting as
DEPUTY MANAGER
- Two Years Teaching Experience in DAWOOD College of Engineering & Technology
Year (2000-2002).
JOB DISCRIPTION :
- Manage all the production activity according to the schedule.
- Setting the Technical parameter of the Grade casting.
- Co-ordination with the floor management.
- Prepare the finish good report & sent to the planning.
- Co-ordinate with the upper management & made proposal for betterment of the company.
- Work as Incharge of CCM.
ACHIEVEMENT :
- Casting of stainless steel billet.
- Casting of High carbon up to 1.8% carbon.
- Sulphaurised Steel Casting.
- Killed Steel Casting.
- Al-Killed steel casting.
- Bloom casting size 230 x230 different grates.
- Special Steel (Micro alloy Steel

[Guest]

MD MIFTAHUDDIN

Email : miftah_asct AT yahoo.co.in
: miftah.nifft AT gmail.com

WORK EXPERIENCE
Professional experience : 03 Years
Current experience :
Working as foundry engineer at industrial casting company in Riyadh. This is the big producer of ductile iron and cast iron casting and it’s have high pressure molding line (sinto). For no-bake process we have omega automatic molding line, which is use for furan system. Our product range is pump, hammer, valve, railway brake disc, casing, hub, and many items like mechanical casting, industrial casting and flow drain.
Current Job Profile :
- As in-charge of self-set shop
- To calibrate the all continues mixture machine and optimize its parameter
- Production planning, molding, pattern making and methoding.
- Analysis of casting defect and problem solving technique.
- Vast exposure on furan resin system.
- Exposure on ductile iron and cast iron casting.
Previous Experience : 01 YEAR
Production Engineer (FOUNDRY SHOP) at Precision tools and casting industries ltd. (ptcil), Lucknow . Since its formation in 1968, PTC Industries has become a leading supplier of Castings, Forging, Machined Components, Stampings, Fabricated and Assembled Parts to the world's most reputed companies.
Foundry shops at Lucknow and Ahmedabad plants have facilities to fully machine Valves, Pumps, Impellers, Diffuser, Stuffing Box, Railway items, Part of Earth Moving Machinery etc. These plants are also geared to produce Molds, Dies, Jigs and Fixtures.
Previous Job Profile :

- Pattern making, sand testing, methoding and analysis of casting defect.
- Heat treatment and charging of material.
- Sand casting, Centrifugal casting and its die design
- Implementation of quality control tools, like flow chart, kaizen, sheets, histogram etc.
- Shop floor administration, handling skilled manpower.
- To organize daily work management at shop floor.
- Co-ordinate with workers & ensure proper house keeping
- Manufacturing process, Replicas Casting process, quality & control, and machining operations.
Achievements :
- GATE Qualified – 311 score in 2007.
- Awarded for best technical paper presentation at National level.
INDUSTRIAL TRAININGS ATTENDED
Organization : H.E.C, RANCHI (JHARKHAND) Duration: 22nd june-1st July’ 2005
Scope : Heavy machine building plant :lathe machine, drilling m/c( various machining operations)
Organization : CRISP, BHOPAL Duration: 15 June-30th july’2006
Scope : CAD/CAM -3Dmodelling
Organization : B.H.E.L, BHOPAL (M.P) Duration: 17th july-29th july’07
Scope : Machine shop, fabrication shop and assembly shop.
PROJECTS IMPLEMENTED
Title : Improving performance parameter by using two spark plug in two stroke S.I. engine.

Scope : project improved performance parameters and HC/CO level considerably.
Title : ‘Feasibility study of the Manufacturing of Railway axle Forging’
Scope : concept of Design of Experiments and Deform software optimize the rotational angle , feed rate and passes for roundness shape.
TECHNICAL SKILL SET (Softwares)
- CATIA V5R16 - UNI-GRAPHICS
- CAD/CAM (I-Deas) -DEFORM 3DV6.1
- Programming Languages : C/C++
- Tools and Packages MS office2003, Adobe page maker, Adobe Photoshop, Microsoft power point etc.

PAPERS PRESENTED
- “An experimental investigation of the process parameters of furan No-bake process by using secondary mechanical attrition” accepted WORLD FOUNDRY CONGRESS MEXICO-2012.
- ‘Future importance of nuclear energy’.
- ‘A High Performance Modern Scooter’
- ‘Feasibility study of the Manufacturing of Railway axle Forging’
Accolades :
- Winner of the following competitions
- Paper presentation (National level)
- Project competition (National level)
- Quiz competition (National level)
EDUCATIONAL CREDENTIALS
Examination passed Duration of course SUBJECTS INSTITUTE/
UNIVERSITY Year of passing MARKS/CGPA %OF MARKS/ AGGREGATE
MAX. MARKS OBTAINED
M.Tech 2 Manufacturing engineering NIFFT RANCHI 2009 7.49
UG(B.E.) 4 Mechanical Engineering R.G.T.U
Bhopal 2007 3200 2267 70.84%