www.sulzerindia.com Sulzer India Ltd Pune : Shift Production Engineer

[Admin]

Sulzer India Ltd
http://www.sulzerindia.com
sulzerindia.com

Keywords: Shift Production Supervisor

Designation: Production Engineer
Experience: 2 - 3 Years
Location: Pune
Education: UG - B.Tech/B.E. - Any Specialization, Mechanical,Diploma - Any Specialization
PG - Any PG Course - Any Specialization,Post Graduation Not Required
Industry Type: Industrial Products/Heavy Machinery
Functional Area: Production, Maintenance, Quality

Job Description
Description:
- Should be able to handle daily shift production.
- Should have operational knowledge of Mechanical / Hydraulic press.
- Involvements in improvement initiatives like 5S, KAIZEN, TPM, SMED, etc.
- Should have knowledge of MS Office.
- Awareness of ISO 9001 and ISO 14001 requirements.

Adequate knowledge of tooling (Press punch and Dies) will have added advantage.

Desired Candidate Profile
Required a Shift Production Supervisor 2-3 Years of experience with BE (Mechanical /Production) OR 6-& years of experience with DME.

Company Profile
Established in 1988, Sulzer India is a subsidiary of Rs. 10,000 crore (US $ 2.3 billion) Swiss multinational, Sulzer Corporation. Sulzer India has world class Design, Engineering and Manufacturing facilities near Pune at Kondhapuri to serve Indian and Global markets. The company is looking for result oriented, committed talents to meet its ambitious expansion plans.

Email Address: ctin_hrm@sulzer.com

[Guest]

Plz send me job details

[uthira_uk]

UTHIRAKUMAR.K
Plot no: 20, Bhosale Pagariya Tower, Opp; Sandvik Asia Ltd, Behind; Aai Maata Mandhir, Dapodi, Pune-411012
Contact: +91 9822807059; E-mail: myuth_uk AT rediffmail.com
PRODUCTION ENGINEER
Offering 6 years of experience

PROFILE
- Astute, assiduous, & accomplished professional with over 5+years of experience, in production planning, quality assurance/ adherence and Quality control in Automobile Industry.
- Understanding of all aspects governing operational and production activities and up to date knowledge of latest technological advancements, regulations/ guidelines and statutory compliances in the industry.
- Possess in depth knowledge of 7 Q.C Tools, TS16949 , KANBAN , 5’S, Q - STOP , PDCA, Poka-yoke.
- Effectively managing & improving Production process quality monitoring, minimizing errors & conducting process/ soft skills training along with managing diverse range of team management activities.
- Ability to use sound judgment, decision-making skills and thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. Strong leader & team builder with proven ability to motivate team members towards achieving production targets.

Core Competencies
Production Planning/ Control ~ Quality Adherence/ Management ~ Manpower Management ~ Controlling Cost & Rejections ~ Process Enhancements ~ Cross Functional Coordination ~ Target Achievement

PROFESSIONAL EXPERIENCE
BEHR INDIA LTD, PUNE Jan 2004- date
Production Engineer

- Responsible for achievement of the production plans for HVAC assembly of M&M Scorpio line , TML ,Logan Renault, General Motors, TML X1 MAN(FORCE) by ensuring optimal utilization of all resources that include manpower, machinery and raw materials.
- Proactively identify potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints.
- Look after the Daily Production Problems & XPPS System Updating of daily production & Material
- Liaison with various departments namely purchase engineering, stores and production, planning & control to ensure smooth operations at the production lines and with design department in case of any design or drawing related issue.
- Technically sound and abreast with latest techniques and procedures. Identified and implemented contemporary techniques to enhance production and ensure optimal utilization of manufacturing facilities.
- Coordinate the TSG group & design Dept. to develop new HVAC line set up.
- Responsible for QS-9000 & BPS (Behr Production system) implementation & updating of the effectiveness of the same
- Implementing quality practices on the machine floor

Key Achievements
ó Successfully developed and implemented Skill development & evaluation methodology for operating engineer
ó Reduced the Internal Defect level from 30000 PPM to 1000PPM by forming & guiding the team using 7 QC tools, why why analysis.
ó Participated in Kaizen workshops Climate Box to reduce the cycle time from 87 sec to 67 sec par operator.
ó Reduced rejection through the SPC & 7 QC tools problem solving techniques.
ó Increased the productivity by applying the MOST study & line balancing.
ó Formed improvement team & started Brainstorming session to solve the problem/improvements by 7qc techniques

New Assignment Condenser Assembly and Condenser core builder
ó Successfully completion on of Product Line commissioning
ó Successfully implementation of Behr Production System,
ó Successfully Implementation of ASES(Renault)
ó Successfully Implementation of Erefel system,
ó Improve Productivity by 30% of condenser line,
ó Rewarded as STAR PERFORMER for Reducing Rejection from 13% to 2.5%
ó Bench marking & Best Practices through various continuous improvement process,
ó Cost Savings in 2007-08 ,Total 12 lacks through suggestions
ó Cost Savings in 2008-09, Total 23 lacks through suggestions
ó Both year suggestions are given the impact to company per year for life time.
ó Development activities for Minimizing Manufacturing cost, Consumable cost, Productivity Improvement
ó Reduced the defects by providing the POKA YOKE
EDUCATIONAL & PROFESSIONAL CREDENTIALS

Pursuing PGDM, Operations Management
Indian Institute of Modern Management

Professional Qualification (B.E.):
In Industrial Engineering – Section-A Completed, Graduate ship Examination Program from Indian Institution of Industrial Engineering, Mumbai.

Diploma in Electrical & Electronics Engineering
Directorate of Technical Education,, Thiagarajar Polytechnic College, Salem, Tamilnadu.85%

Trainings:
- “7 QC TOOLS” training at Mahindra & Mahindra Ltd Nasik.
- SPC techniques at BEHR INDIA LTD
- Maynard operation sequence (MOST) sponsored By BEHR INDIA.LTD.
- TS16949 , KANBAN , 5’S, Q - STOP , PDCA By BEHR INDIA.LTD
- MOST STUDY, POKA YOKA, Supervisory skills.
Date of Birth: 8th July 1984
Language Proficiency: Tamil, English, Hindi
References: Available on request

[Guest]

NEERAJ SHARMA

MAILING ADDRESS : neeraj.sharma86 AT rediffmail.com


4+ YEARS ENGINEERING EXPERIENCE IN OIL & GAS SECTOR
- Job Target :
To continuously develop high caliber professional skills & qualities by using my experience as well as by proactive research and development activities, this ensures the protection of the interest of the industry and emerge myself as a good Corporate Executive in future.
- Professional :
Graduated as Bachelor of Engineering From Rajiv Gandhi Technical University, Bhopal in the Year 2007 in the Mechanical Stream.
- Academic :
Senior Secondary from the Madhya Pradesh Board Of Education in the Year 2003.
Passed H.S.C. (10th) Exam from the Madhya Pradesh Board of Secondary Education in the Year 2001.
- Computer Proficiency :
Basics of ‘C’, C++, MS-Word, MS-Excel, Power-point, DOS, Internet, E-Mail, Electronic & Manual Type-writing AT 50 – 60 WPM, Auto-CAD, Pro-Engineer Software, Prima-Vera Project Management.
- Professional Experience :
Currently working with consortium of Express drilling system, LLc.USA, Shiv-Vani Oil & Gas Exploration Services Ltd. as Production Engineer Posted at CBM Bokaro Project (Under ONGC), in Jharkhand State.
Head Office- Sector-83, Noida.
Duration : 10th September 2007 to till yet
(ABOUT THE COMPANY Shiv-Vani Oil & Gas Exploration Services Ltd.
The Shiv-Vani Group provides a complete suite of onshore activities, offshore operations and Natural gas compression and allied services – ranging from shot hole drilling and seismic surveying through to directional drilling, Production, engineering and logistics.
- Working Experience :
01 year experience as Tr. Drilling Engineer.
03 year’s experience as Junior Production Engineer in CBM Project (at present)
- Key Responsibilities as a Production Engineer in the CBM Project : (At Present)
To observe & assist conduction of various CBM Production & Work-Over operations in the Vertical & Multi-Seam Multi-Lateral Horizontal Wells Such as –
Designing Of Hydro-Fracturing Job for the vertical wells and its successful conduction.
Preparing of ESP Lowering Plans in the Multi-Seam Multi-Lateral Horizontal Wells. Till date three ESP’s lowered in three Horizontal wells for CBM gas production.
Monitoring the parameters of CBM production such as Bottom Hole pressure, Casing Head Pressure, Gas Flow Rate, Water Flow Rate, Bottom hole Temperature etc.
Monitoring the function of Electrical Submersible Pump (ESP) run down inside the well for CBM production.
Taking the inventory of production store material and raising M.R. for the necessary items for the next operation.
Conducting Echo meter Test and to shoot Echo meter to analyze the water level in the well.
Preparing Flow meter skid to install the flow meter and to monitor the several parameters (pressure, temperature, cumulative flow rate etc.)
Calculations regarding gas flow rate.
Calculations regarding water flow rate.
Arranging the disposal of water dewatered from the well during gas testing procedures.
To lead the crew involved in this task.
Preparation of the gas testing unit.
- Key Responsibilities as Trainee Drilling Engineer (10th Sep, 2007 – 20th Sep, 2008) :
To observe & assist conduction of various Drilling operations such as –
Design well programs that satisfy well objectives.
Reduce cost through the selection of high-efficiency equipment, systems, and practices.
Monitoring and assisting various drilling operations such as casing job, cementing job and the drilling operation.
Identify necessary mud-processing and solids-control equipment
Prepare step-by-step procedures for drilling operations
Prepare cementing recommendations
Design casing strings
Recommend bottom hole assemblies and bits
Prepare pre-spud Meeting
- Personality Traits :
Initiative, Quick to learn, Honest, Precise and Committed,

[Guest]

CURRICULUM – VITAE
CURRICULUM – VITAE
TUSHAR ANDRESH PARDHE
tusharparadhe AT yahoo.co.in
PROFESSIONAL EXPERIENCE :
Total 3 Years Working Experience in Production Department. (Automotive Component Manufacturing)
EDUCATIONAL QUALIFICATION :
- Completed Diploma in Mechanical Engg. With 61% from Y.B. Patil Polytechnic, Pune in 2004
- Completed S.S.C .(X) from Maharashtra State Board with 65% ( Pune)
AT PRESENT :
Organization : TATA-FICOSA AUTOMOTIVE SYSTEMS LTD.
Designation : Associate Manufacturing
Period : 5th January 2006 to till Date

COMPANY PROFILE :
TATA FICOSA IS ISO 14001 & TS 16949. TATA FICOSA is a joint venture between TATA (INDIA) & FICOSA (SPAIN).It manufactures automotive components like Assembly of control cable, gear shifter, mirrors (external and internal), parking brake lever, grab handles for passenger cars heavy / light commercial vehicles. Supplying to OEMs like General Motors, Hindustan Motors, Honda siel Cars, Mahindra & Mahindra, Ford, Nissan, Volkswagen, Toyota, Brose, Renault & Tata Motors.
- Working in Gear Shifter and Regulation Cable Manufacturing Department.
JOB PROFILE :
- In-process quality responsibility.
- Daily customer PPM review and day to day follow up.
- Man Power handling and Training to new comers.
- In process Rejection controls and productivity improvement.
- Production planning and Execution.
- Maintaining & improving process.
- Maintain hourly and daily production report, online customer compliant handling and feedback.
- Check all m/c start up & set up parameter.
- Execution of SOP wherever required.
- Implement 5’S & kaizen on BROSE cable line.
- Responsible for Production, Downtime, Assembly, Dispatch and customer complaints.
ACHIVEMENTS :
- Maintain zero ppm to customer from last 1 year in BROSE window and door cable which helps us for further business.
- Saving 10% area, 2 manpower reductions per shift & increasing target by changing layout & line balancing.
- Arrange suggestion scheme and competition for KAIZEN
FUNCTIONAL EXPERTISE :
- Use of QC Techniques like SPC, 7 QC Tool for defect analysis & defect prevention.
- Conduct various trials for solution of problems & suggested, done modifications.
- Achieved desired targets
- Process development
1) Trial of new fixture & tooling
- Time study.
1) Layout study
2) Process development removing non added activity.
PREVIOUS COMPANY :
Organization : GKN SINTER METALS LTD.
Designation : Production Technician.
Period : 27th October 2004 To 26th October 2005
COMPANY PROFILE :
GKN sinter metal is ISO 14001 & TS 16949.It is a joint venture between Birfield Ltd. It manufactures sintered automotive components like Timing pulley, Gear hub, Shaft Bushes, Rotor inner and outer. Supplying, Mahindra & Mahindra, Bajaj Auto & Tata Motors.
TRAINING PROGRAM ATTENDED :
- Training on ISO/TS 16949 :2002
- Training on kaizen
- Training on 7 QC Tools
- Training on 5 s.
- Training on Environment Management System (ISO 14001) & Fire Fighting.
EXTRA CURRICULAR ACTIVITIES :
- Participated in DIPEX 2004 AT Nadned.
ADDITIONAL KNOWLEDGE :
- CNC programming & Machining (Industrial Training Institute, Aundh)
- Basis of AUTOCAD, PRO-E (Wildfire 2)