Factory Manager / Plant Manager : Resume

[Guest]

AJOY KUMAR MAITY
E-Mail : ajay_maity AT yahoo.com// maity1 AT sify.com
Address : Kolkata-700092, India.

Seeking Senior Level Managerial assignments in Project & Production Management/Product Development / Quality Management / Engineering & Operations with a growth oriented organization.

PROFESSIONAL SYNOPSIS
- Result oriented professional with over 18 years across Engineering Operations, Engineering Project management & Product development.
- Short & Long term Strategic planner with fair idea of business dynamics
- Specially recognized by the company for exceptional performance in Operations Management and Business development.
- Knowledge of Quality Management systems and well versed in implementation techniques.
- Technically sound in managing plastic injection moulding, blow moulding, PVC/HDPE/DWC pipe extrusion, fiber glass division/FRP moulding shops,Plastic plating, Rotational moulding etc.
- Hands on experience across Factory operation, feasibility studies, R&D, production planning & new mould development, mould setting, product development, process enhancement, cost savings.
- Overall leading the group in daily work execution, motivation and building confidence of peers through on job training.
- Effective leadership, communication & interpersonal skills with strong analytical and problem solving abilities.

AREAS OF EXPERTISE
Project Planning & Execution
- Anchoring Project planning & on-site commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilisation to maximise the output.
- Minimizing performance bottlenecks for high productivity with optimization of men, material & machine; preparing process sheets & estimate sheets for the same.
- Preparing SOP, MIS reports, manuals & work instructions for production operations for the unit and performing layout finalization for commissioning activities.
- Installation and Commissioning of the equipments as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
- Strategic project planning to keep ahead in competitive environments.

Product Development
- Assisting manufacturing team to streamline product manufacturing.
- New product introductions as per customer requirements & grow the business turn-over & profits
- Extended entrepreneur guidance for setting up of polymer processing units starting from product identification to tie up to end users.

Quality / Engineering Operations
- Defining and monitoring Quality systems viz : TS-16949/ISO-9000, Quality policies, Six Sigma projects, environmental protection regulations and risk management policies and maintaining the related documents for the same.
Identifying assignable and chronic causes by the use of latest analysis techniques & process controls for
Man Management
- Directing, leading & motivating workforce involving Production/Quality personnel, designers, suppliers, contractors and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
- Working on succession planning of the workforce, production management activities, appraising the member’s performance & providing feedback.
- Resolving interpersonal issues & working towards a harmonious and productive work environment.
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- EMPLOYMENT CHRONICLE
- Altak Industries Ltd., KM8 Old Lagos Road, Ibadan, Nigeria Since August’11
- Factory Manager—Injection Moulding---Furniture manufacturing.
-
- Product Manufacturing :- Garden Furniture (Chair, Table, Swimming pool Bed and related items
- Mainly from PP- homo & copo).
- The Accountabilities :-
- :--A 1) Manage a group of workers, deploy them on respective works.
- 2) Monitor & Set Process Parameter for all production machines to optimize production.
- 3) Monitoring Production target, Production planning on-line checking.
- 4) Handle Mould change based on production plan & marketing requirements.
- 5) Monitor Rejection levels within acceptable limits.
- 6) Monitoring production operations & ensure proper reporting on shop floor & 7) Allocate manpower as per budgets/requirements.
- final inspection as per master sample.
- 8) Reconcile Material at shop floor to ensure consumption is within target levels.
- 9) Maintain ISO & QMS documentation sheet.
- 10) Coordinate with various internal dept .for related issues within set time schedule.
- 11) Reviews with Plant Unit MD the production status.
- 12) Adhering the quality management system & ensuring adherence to the same
- By juniors. Ensuring compliance of various quality measures.
- 13) Implement technical adherence to production & process area for
- Proper Quality & Quantity production.
-
- : -- B 1) Installation the total plant M/C Installation & Commissioning.
- 2) Execution of new developments & improvements inside the plant.
- 3) To organize manpower for priority wise breakdown maint. & Project work
- 4) Analyzing the nature of breakdown & organizing for spares, repairing jobs.
- 6) Organizing & verifying preventive maintenance and breakdown maint.
- 7) Maintaining proper housekeeping.
- 8) Study spare consumption and raise PR as needed.
- 9) Co-ordination with store-purchase dept. & Follow up for the spares with Purchase Dept.
- 10) Implement & Monitor 5S & Safety in shop floor area.
- 11) Zero Accident Compliance on shop floor.
12) Doing advance Job Load Plan on quarterly basis which reduced time losses due to waiting for
instructions.
- : -- C HANDLING FOLLOWING INJECTION MOULDING M/C`S.
- BMB 850 & 1000, Negribossi V-850, Ferromatik Milacron Omega 775 & 450, SUPER MASTER
- SERIES , SM 1250, 350 & 250,TON.
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Eastern Polycraft Industries Ltd., Kolkata, India Jan’09 to July’11
Plant Manager ---Injection Moulding, Blow Moulding and HDPE Coil Pipe.
-
- Product Manufacturing :- Industrial containers(pails)from 1.0 LTR. TO 25 LTR for oil packing &
- Paint Industries(Jerry Cans, Cosmetic bottles, Jars) mainly from PPCP &
- HDPE, PLB coil pipe from HDPE.
- The Accountabilities :- Responsibilities remain more or, less same to the above organisation
- Machine Handled :- (Inj.) Ferromatik Milacron Sigma & Omega serirs 150 to 550, L&T 150, Tossiba
- 450, (Blow) CMT 0.5 LTR. To 5 LTR.(PLB) Neptune 350/hr. o/p.
-
Lootah Industries, Ajman, UAE Apr’07 to Decm’08
Factory Manager— PVC Pipe, Fiber Glass Division & Injection moulding
-
- Product Manufacturing :- PVC Pipes (Rigid & Flexible)upto18”dia by twin screw extruder, HDPE
- Pipes,PPR Pipes,PVC Conduit pipe, FRP Tanks, GRP Ladders & safety cages,
- Cooling Tower of different TR capacities, Cable trays &cable ladders. Swimming
- pools, boat etc,Tank cover by inj. Moulding.
- The Accountabilities :- Responsibilities remain more or, less same to the above organisation
- Machine Handled :- Kolsite Kebra Twin screw extruder, Ferromatik Milacron

PRAN GROUP, Dhaka, Bangladesh Apr’06 to Jan’07
Chief Engineer --Injection Moulding, PVC/PPR Pipe, Blow Moulding and HDPE Coil Pipe.

Product Manufacturing :- PVC Pipes (Rigid & Flexible)upto18”dia by twin screw extruder(18 lines),Hose, HDPE
Pipes,PPR Pipes, Multi layer films, Woven Sacks, PP Tape, PVC Profiles, Rope/ Sutli.
House Holds & furniture items(chair/table) upto 1400 Tons M/c etc. by using ABS, SAN,
PP, Polycarbonate, Delrine, Acetal Resin, FPT, Nylon, LD, LLD, HDPE, PS, HIPS, EVA etc.

The Accountabilities :- Responsibilities remain more or, less same to the above organisation
Machine Handled :- Kolsite Kebra Twin screw extruder(18 lines), Ferromatik Milacron-650,Haitian—
150 to 1400 tons(42 m/c)

Eastern Polycraft Industries Ltd., Kolkata, India Sep’04 to Mar’06
Works Manager ---Injection Moulding, Blow Moulding and HDPE Coil Pipe.

Product Manufacturing :- Industrial containers(pails)from 1.0 LTR. TO 25 LTR for oil packing &
Paint Industries(Jerry Cans, Cosmetic bottles, Jars) mainly from PPCP &
HDPE, PLB coil pipe from HDPE.
The Accountabilities :- Responsibilities remain more or, less same to the above organisation
Machine Handled :- (Inj.) Ferromatik Milacron Sigma & Omega serirs 150 to 550, L&T 150, Tossiba
450, (Blow) CMT 0.5 LTR. To 5 LTR.(PLB) Neptune 350/hr. o/p.

Bahrain Tanks, Bahrain Mar’04 to Jun’04
Factory Manager--- Rotational Moulding, Injection Moulding, PVC Pipe and HDPE Coil Pipe.

- Product Manufacturing :- Water storage tanks-upto 10,000 Ltrs. capacity, in single layer and multi-layers.
Cpvc fittings,pvc pipes(BS std.), PLB pipes

The Accountabilities :- Responsibilities remain more or, less same to the above organisation
Machine Handled :- M-PLAST(4-arms),Fixopan Ferromatik Milacron Sigma & Omega serirs 150 to 350,
L&T 150, Tossiba 150, Kolsite twin extruder.

Patton Tanks Ltd., Calcutta, India Apr’98 to Feb’04
Production Manager--- Rotational Moulding, Injection Moulding, Blow Moulding and PVC Pipe

- Product Manufacturing :- Water storage tanks-upto 10,000 Ltrs. capacity, in single layer and multi-layers.
- Insulated Ice Boxes (50 Ltrs. to 300 Ltrs.) for Coca Cola, Pepsi etc.
- Skips. Battery boxes.AC tray& Shower tray,bath tub, swimming pools,boat, Pallet-1 M/T load taking capacity.Road Barrier/Traffic cone.
- Loft tanks for kitchen (100 Ltrs. to 425 ltrs.) by using LLDPE, Jerry Cans, Cosmetic bottles, Jars, upvc pipe upto 12’’ dia
The Accountabilities :- Responsibilities remain more or, less same to the above organisation
Machine Handled :- M-PLAST(4-arms),Fixopan, Vipra(3-arms)j,Klockner Windsor 350 ton,
Rana & Sons blow moulding m/c, Kolsite twin extruder(6-lines)

FORMER TASKS
- Apr’96-Mar’98 with Today’s Writing Products Ltd (Injection Moulding)., Bombay as Production Manager
- Jan 94-Mar’96 with Alpha Toyo Ltd. (Injection Moulding),New Delhi as a Sr. Engineer Production, India
- Jun’93-Dec’93 with SCJ Plastics Ltd. (Compounding & Master Batch), New Delhi., India as a QA Engineer
- Apr’92-May’93 with ICI India Ltd. (Paints & Rubber Chemicals), Calcutta Graduate Engineer
- Jun’91 - Aug’91 with Coates of India Ltd. (Printing Inks), as In Plant Trainee

TRAININGS ATTENDED
- Training undergone :
o Six Sigma concepts.
o UNIDO- best manufacturing practices.
o JIPM-TPM.
o Lean manufacturing intensive program.
o ISO – 9000 internal auditors training.

Process Purview
- Rotational Moulding, RIGID PVC, PPR & HDPE PIPE & Profiles ; PP/HIPS//PS/PE Sheet Line; PP Tape line ; Injection Moulding; Blow & stretch Blow Moulding; Hose Pipe(Suction/Braided/Garden hose); Suit Hanger;;PVC pipe fittings; GRP/FRP Tanks etc.Chilling plant
- Heating-cooling mixer setting, Threading & Printing of pipes, House Hold items.
- Die complain short out & tie-up to tool room, Pulverization and Extrusion Processes.
- Twin Screw Batten Field Extrusion Machines.Auotomatic Inection moulding m/c,Blowing moulding m/c, Hot press and Cold press moulding m/c, Kneader m/c etc.
- Producing half inch to eighteen inches dia pipes-setting & maintenance.
Product Purview

Injection Moulding :
Complete Ball Pen/Writing instruments. Stationary items : Moulded items for automobile industries & for Cars & Two wheeler and Containers for IOCL,HPL,BPCL, House Holds & furniture items(chair/table) upto 1400 Tons M/c etc. by using ABS, SAN, PP, Polycarbonate, Delrine, Acetal Resin, FPT, Nylon, LD, LLD, HDPE, PS, HIPS, EVA etc.
Rotomoulding & GRP Moulding :
Water storage tanks-upto 30,000 Ltrs. capacity, in single layer and multi-layers.
Insulated Ice Boxes (50 Ltrs. to 300 Ltrs.) for Coca Cola, Pepsi etc.
Skips. Battery boxes.AC tray& Shower tray,bath tub, swimming pools,boat, Pallet-1 M/T load taking capacity.Road Barrier/Traffic cone.
Loft tanks for kitchen (100 Ltrs. to 425 ltrs.) by using LLDPE (Linear Low Density Poly Ethylene) poly ester resin materials.
Rotational moulded // GRP Moulded lids for water storage tank
PVC Extrusion :
PVC Pipes (Rigid & Flexible)upto18”dia by twin screw extruder, HDPE Pipes,PPR Pipes, Multi layer films, Woven Sacks, PP Tape, PVC Profiles, Rope/ Sutli.
Blow Moulding :
Jerry Cans, Cosmetic bottles, Jars by using HMHDPE, HDPE, PP, PET etc.
Kneader :
Colored Master batches for LD, HD, HMHD, PP, PVC, ABS, PS, HIPS, SAN based products & Calcium filled compounds
FRP/GRP :
FRP Tanks, GRP Ladders & safety cages, Cooling Tower of different TR capacities, Cable trays &cable ladders. Swimming pools, boat etc.
PP/HIPS/PS/PE Sheet Line :
EPS sheet, disposable cup,glass,plate(PP sheet),packaging items(PE foam sheet), lunch box/trays/containers,wall paper(PS soam sheet) etc.

EDUCATION
1993 : Master of Technology(M.TECH.) in Plastics & Rubber Tech( 72% with distinction),
University of Calcutta, India.
1991 : Bachelor of Technology(B.TECH.) in Plastics & Rubber Tech( 68% with distinction),
University of Calcutta, India.
1989 : Master of Science(M.Sc.) in Organic Chemistry( 62.3% with distinction),
Utkal University, India
1986 : Bachelor of Science(B.Sc.)with Chemistry Hons. ( 62.75% with distinction),
NCERT, New Delhi, India.

PERSONAL DETAILS
Date of Birth : 10th November 1965
Nationality : Indian
Marital Status : Married
No. of Dependents : Two
Languages : English, Hindi, Bengali.

REFERENCES & DOCUMENTS AVAILABLE ON REQUEST

[Guest]

RAJESH KUMAR
Warangal, Andhra Pradesh 506002
Email : dachamrinal AT gmail.com

OBJECTIVE :
Dedicated and hard-working professional looking to be a part of a professionally managed company with scope for challenging career, opportunity for learning and

continuous improvement coupled with growth and individual development

RELEVANT WORK EXPERIENCE :
Accounts Supervisor / DTP operator, Rice Mill, Warangal – 1.5 years (Present)
- Actively manage accounts and books in the computer
- Engage with suppliers and vendors to ensure best price and execution at the mill
- Set up of grinding mills, tools, and handling required control functions
- Measure the materials, checking, grinding operations as per given specifications

Floor Supervisor, McDonald’s Corporation, Kuala Lumpur, Malaysia – 6 months
- Prepared food items such as hamburgers as per the standards that are required
- Received the customers pleasantly, took their orders, communicated orders to kitchen staff, served orders and prepared bills
- Adhered to the quality and work standards of the chain
- Maintained the equipments such as oven and grill in proper condition, Maintained cleanliness in the work stations
- Assisted the other staff in taking orders
- Managed customer complaints and feedback for constant improvements

DTP operator, Kamala Consultancy Pvt Ltd, Hyderabad – 3 years
- Possesses excellent skills in executions of creative concepts from thumb sketches to fine photo finishing, retouching, special effects
- Hands on experience in with basic computer software – office / internet
- Sound technical knowledge of print and production techniques for high quality reproduction
- Successfully managed challenges from creative deadlines to tight production schedules, client demands and output issues
- Experienced with software installation, antivirus packages and CD-writing

Security Supervisor, Babylon Casino, Hong Kong – 3 years
- Prepared the overall security plan and managed the security operations of the organization, including assignments and staffing
- Directed the investigations of property loss, thefts and unlawful activities
- Provide timely reports and to the firm Management
- Manages all the security costs through financial analysis and contractors/vendors negotiation
- Maintained and conducted a routine check up of several sites in the firm and analyzed shortcomings present in it
- Monitored the performance of the security units installed in the firm and reported the shortcomings to the clients

Sales & Marketing / Office Administrator, Lead Distributor of Haldirams / Godrej products, Hyderabad, India – 3 years
- Handled the tasks of selling, marketing and distributing products to customers
- Responsible for handling logistic issues like hiring drivers, delivery and placing orders correctly and accurately
- Responsible for visiting various clients regarding advertisements of new products
- Handled the tasks of taking orders and maintained record of the same
- Responsible for handling customer queries related to product and delivery

EDUCATION :
- Vocational Diploma In Computer Technology from APTECH
- 10th standard from Shanthi Niketan High school with 76% in May 1992

SOFTWARE EXPERIENCE :
- DISM – Diploma in Information and Systems Management
- Operating Systems : Windows XP, Windows Vista, Windows 7
- Programming Languages : C, C ++
- Utility Packages : Fox-Pro

STRENGTHS :
- Loyal, hard working and quick learner
- Ability to work as part of a team
- Ability to deal with people diplomatically

PERSONAL DATA :
Full Name : Rajesh Kumar Raghunath Dacha
Date of Birth : 25-06-1975
Father’s name : Raghunath Dacha
Languages Known : English, Hindi, and Telugu
Nationality : Indian
Visa : Malaysia 1-year Multiple-Entry Social Visit Visa – Issued – January 2013

[Guest]

RESUME
Name : SAIKAT NAG
Address : Raghunath Chak, paschim Medinipore, Pin- 721 140. West Bengal, India.
Mail ID. : saikatnag20 AT hotmail.com
Date of Birth : 16th January, 1981.
Nationality : Indian

OBJECTIVE : To built my carrier in a competitive environment with full responsibility, authority & commitment.

Academic Qualification :
Examination Passed Name of the Institute/University Year of Passing % of Marks obtained
Advanced Diploma in Foundry Technology NIFFT(National Institute of Foundry& Forge Technology) Feb,2003 82.6
Diploma Engg (DME) I.C.V.Polytechnic, Jhargram.(W.B.S.C.T.E.) 2001 75.1
H.S.(10+2) W.B.C.H.S.E 1998 54.2
Madhyamik(10) W.B.B.S.E. 1996 82.0

EXPERIENCES :
IN PLANT TRAINING :
A) TATA MOTORS LTD ,Jamshedpur ,- Four & Half Month.
B) H.E.C. LTD,Ranchi – One & Half Month.

INDUSTRIAL EXPERIENCES :
A. Worked in GEMUS ENGINEERING LTD., Uluberia, Howrah as a Production Engineer., from March,2003 to Dec.,2004.
Achievement : Successfully developed
1) Indian & Bangladesh Railway Insert in Machine Moulding.
2) Indian Railway Adopter( two type)
3) Pipe fittings Flange.
Experience : 1Yr and 10 month.

B. Worked in AUTECH AUTOPARTS PVT. LTD. as Metallurgist, Engineer-QC & System and Management Representative from June 2005 to Nov.2008.
Job profile :
1) Initially I was responsible to control the metallurgy of Grey Iron & S.G.Iron and also responsible for methoding & sand control of S.G.Iron casting.
2) Later on I became the incharge of plant as well as Management Representative. I was responsible for overall control of plant on production & development. Also responsible to maintain the Quality System of the company .
3) Production control of S.G. Iron casting.
4) Responsible for planning and execution of new project.
Achievement :
1) Successfully developed S.G Iron castings in most cost effective way..
2) Successfully developed S.G Iron by sandwich process using TUNDISH LADDLE.
3) Successfully developed no-bake system for core making..
Experience : 3 Yr & 08 month.

C. Worked in J.P.K Metallics Pvt Ltd. Uluberia, Howrah as Production Manager from 01.12.2008.to31.08.2012
Job profile :
1) Production of S.G Iron casting by subcontracting the orders and export of castings.
2) Production planning according to the orders.
3) Involve with the setup of automatic sand plant project.
4) Methoding of M/C moulding matches plates.
5) Installation of moulding M/C, moulding track line.etc.
6) Development of jig & fixture for machining of various items.
7) Setup of new m/c shop.
8) Complete responsibility of the plant in absence of works manager
9) Involve in setup a new C.I foundry of JPK METALLICS.
Achievement :
1) Successfully developed production system in moulding m/c(ARPA-450 & 900)
2) Successfully developed moulding m/c matchplates., methodings of various items.
3) Successfully developed ELECTROSTEEL Pipe fittings, glands,loose flanges and other accessories.
EXPERIENCE : 3 Yr. & 09 months.

D. Presently working with GOVIND STEEL CO.LTD. as a Production Manager w.e.f
01.09.2012.
Present Salary : Rs. 43000.00(net) per month + Yearly Bonus. + Other facilities.
Experience as on Dec. 2012. : 04 months.

TOTAL EXPERIENCE (Dec, 2012) :
1) Training - 06 months.
2) Industrial- 09Yr. & 11 months.
Place :
Date : Signature