Instrumentation Technician : Resume

[m.naidu.021@gmail.com]

M.MUTHYALA NAIDU
Vishakhapatnam.
Andhra Pradesh.
Email :m.naidu.021 AT gmail.com

CAREER OBJECTIVE :
To work in an innovative and challenging environment that will utilize my skills and provide stimulating opportunities for my career growth and development of an organization to achieve the challenging heights.

EDUCATIONAL QUALIFICATION :
- SSC 85.10% 2005-2006 Minerva (em) school, prathipadu, east Godavari.
- Diploma in APPLIED ELECTRONICS & INSTRUMENTATION 82.05% 2006-2009 Govt.polytecnic, bellampally, adilabad (dist).
- Engineering in electronics & communication 72% 2012
AMIE Kolkata, Section-A completed and section-B is under progress.

PROFESSIONAL EXPERIENCE :
Total industrial experience approximately 3 years 8 months
Organization :
- Andrapetrochemicals limited, oil & gas unit, Visakhapatnam.(2years experience)
- Coromandel International Limited, Fertilizers Unit, Visakhapatnam.(present)

Position handled :
- As a Technician Instrumentation in the grade of Tech (S-5) during the period from September 2009 to till dated.

RELEVANT EXPERIENCE :
- Worked in AAST (AMMONIA STORAGE TANK) plant having two tanks of capacity 7500MT and 5000MT each,
Having an Unloading terminal at 5.5km away from the plant as a general shift technician.
- Involved in the Decommissioning and commissioning activity of Tank-B (7500MT).
- Working experience on few instruments in the above plant is
- Working experience on ABB (SVA 85-E) & YORK compressors to compress the vapor NH3.
- SERVO METER (E&H) - PROSERVO NMS53 SERIES to measure the ATMOSPHERIC NH3 STORAGE TANK LEVEL.
- LEVELTROL of Foxboro make to measure the FLASH CHAMBER TANK level.
- ROTORK motor operated valve to unload NH3 from Unloading terminal (WHARF).
- BENTLEY/NEVADA Vibration monitoring system for compressors.
- NH3 leak detectors of BIONICS make with TX-FM / FN amplifier and MSA make NH3 leak sensors

- Working experience on ANDERSON GREENWOOD (M/S Tyco valves & controls India Pvt. Ltd.) Vacuum Breakers, Type : 96A08FA.
- Working experience on ANDERSON GREENWOOD pilot relief valves. Model : 930608FA
- Worked on FAINGER ENGINEERING Breather valve, Type : WT-LDD and Model: BRVH-150F-CS4
- Presently looking the preventive maintenance activities and break down jobs of A, B & C Granulation plants of capacity 4500MTPD (approx) in the General shift.
- Working experience on few particular instruments in the above plant is
1. Working experience on Calibration and maintenance of Schenck weigh feeders & belt weighers with INTECONT PLUS controllers etc.,

KEY TASKS :
- Worked in AAST (AMMONIA STORAGE TANK) plant having two tanks of capacity 7500MT and 5000MT each,
As a general shift technician.
- Presently looking the preventive maintenance activities and break down jobs of both A, B & C Granulation plants of capacity 4500MTPD (approx) in the General shift.
- Report generation, Break down analysis Using alarms, trends and historical report.
- Calibration and maintenance of Instruments as per the schedule requirement of process safety management systems (PSMS) and other Quality management systems.
- Inspecting all the instruments in the field and preparation the check list.
- Rectifying the find outs / deviations in the check list as per prioritization given by the Superior.
- Checking of interlocks by stimulating through DCS and Hand held instruments.

PROJECTS HANDLED :
- Involved in the erection and commissioning of Safety Integrated System (ProSafe –RS of yokogawa rev. R2.03.59 TYPE : SSC50D-S) with SIL-3 rated instruments in the field for an Add on project for Complex Granulation Plant-A for making DAP-4S in the year of 2012.
- 1 year experience in plant mirror image erection.(Andrapetrochemical limited)
- Involved in the erection and commissioning of Semi-Automatic Bagging Machines of Reed Mid Way make with Duplex Hopper Net Weighing system using Microprocessor based Controllers of Speedac-nxt .

Responsibilities during the above Projects :
- Cable lying, Glanding, Termination as per the drawings.
- Prefab cable laying from Analog / Digital marshalling Cabinet to the system cabinet.
- Loop checking and calibrations of all field instruments like Pressure, Flow, and Temperature.
- Involved and co-ordinated with third party engg (from Yokogawa) in the modification of Graphics, Interlocks etc., as per the process and operations requirement.
- Installation of field instruments as per P&I and Impulse tubing done for instruments where ever necessary.
- Calibration and programming the parameters of net weighing systems (Hopper type S-type and Beam type load cells).

Experience details on some instruments :
Calibration, maintenance and trouble shooting of all field side process instruments.
Working experience on some of the following instruments and their make
- D.C.S :
HONEYWELL centum cs-300,YOKOGAWA centum cs-1000 & 3000
- CONTROL VALVES :
Working experience on control valves of make like Masoneilan, Fischer, Yamatake with pneumatic and electro-pneumatic positioners of MIL, FISCHER, DAMBLA etc
- CONTROLLERS :
Programmable controllers like Bells 760&761 and
Yokogawa make UT320 & 350
Chino make Controllers etc.,
- I/P converters :
Working experience on I/P converters of BELLS and ABB make
- PRESSURE & TEMPERATURE TRANSMITTERS :
Rosemount
Yokogawa
Endress & Hauser
- MAGNETIC AND VORTEX FLOWMETERS :
Working experience on few magnetic flow meters with amplifier models is mentioned below.
Foxboro (E96P & E96S)
Rosemount
Yokogawa (ADMAG AE & AXF)
Endress & Hauser (Proline promag 50, 10)
- MASS FLOWMETERS :
Working experience on mass flow meters of E&H with proline promass -60 & promass-80 amplifier.
- ANALYSERS :
Working experience on
1. Sulphuric acid strength analyzers of Rosemount Emerson make amplifier models 1054B and 1055 with Torodial conductivity sensor Model 222.
2. Emerson Rosemount SO2 analyzer system of model NGA-2000 with
UV sensor and YOKOGAWA SO2 analyzer system of model IR-200 with IR sensor
3. NH3 leak detectors of BIONICS make with TX-FM / FN amplifier and MSA make NH3 leak sensors
4. PH analyzers with yokogawa and Forbes Marshall amplifiers
5. ABB propylene, propane, water analyzer.

- LEVEL MEASUREMENT : Working experience on level measurement using DP transmitters i.e., head pressure measurement etc. and other level measurement system like
Leveltrol of FOXBORO make
Servo type Level Measurement (E&H)
Radar type Level Measurement (E&H and Rosemount Make)
Pad ,wet type level Measurement(yokogowa)

- VIBRATION MONITORING SYSTEM :
Working experience on BENTLEY NEVADA vibration transducer, SCHENCK AVERY vibration control of type CV-110 and FORBES MARSHALL vibration monitoring systems
- Working experience on SAFETY VALVES of Crosby make etc
- Working experience on ANDERSON GREENWOOD (M/S Tyco valves & controls India Pvt. Ltd.) Vacuum Breakers, Type : 96A08FA.
- Working experience on ANDERSON GREENWOOD pilot relief valves. Model : 930608FA
- Worked on FAINGER ENGINEERING Breather valve, Type : WT-LDD and Model: BRVH-150F-CS4
- WEIGHERS :
- Working experience on Calibration and maintenance of Schenck weigh feeders & belt weighers with INTECONT PLUS controllers
- BAGGING MACHINES :
Working experience on Calibration and maintenance of Automatic M/C of Binder make with siemens PLCs of S5-115U & S7-300 Controlled.
And semi-automatic bagging machines of M/S Jashubai and M/S Reed mid way with Computapak I & II and Speedac-nxt weighing controllers
- Working experience on some other instruments and sensors like pressure switches, Switzer indicators , Recorders of yokogawa make, Thermocouples , RTD’s , Proximity Switches, and Timers and optical sensors of Omron make etc.,
- CALIBRATION INSTRUMENTS / FIELD COMMUNICATORS :
1. Working experience on calibration of temperature transmitters using yokogawa temperature field calibrator model CA12E.
2. Working experience on calibration of Yokogawa flow amplifiers using Yokogawa magnetic flow calibrator of model AM012.
3. Working experience on calibration and testing of pressure transmitters, pressure gauges, pressure switches using Dead Weight tester and Low pressure calibrator(-1 to 10 bar) (PC6 model of Essae make) etc
4. Working experience on field/hand calibrators of NAMTECH X88 model and YOKOGAWA CA71 Model.
5. Working experience on NAGMAN test bench of model 3611.
6. Working experience with field communicators (HART) of model HART 275 of Rosemount make and Emerson make HART 475 model,fluke.

Experience in electrical field :
- Our department is a power and instrumentation department. In shift duties we look after all breakdown jobs of both electrical and instrumentation. Having experience on boilers, fire heaters, reformer, compressors (reciprocating, centrifugal, screw.), desil genarators, steam generator.
- Hands on experience installation and maintenance of low voltage 415V switch gears Make; SIMENS, L&T, TELEMECANIQUE, SCHAMATIC CONTROLS.
- Operation and maintenance of UPS, Battery chargers & Batteries of lead-acid and NiCad. .
- Experience on low voltage & medium voltage power cables glanding termination connections.
- Experience on magnetic Contractors, Vacuum contractors, bimetallic over load relays, CT operated over loads relays, on delay timers, off delay timers, on & off delay timers it can be used in different motor starters.
- Experience on PLC’s. Make; SIEMENS, ABB
- Hands on experience on various starters like DOL starters etc.
- Familiar with area classification and hazardous areas.
- Actively involved in the team giving electrical support for expantion project to DCS in our andra petrochemicals ltd.
- Hands on experience in installing and maintenance of various electrical safety systems like Lightning arresters, earthing, surge arresters.
- Hands on experience on different types of electrical test kits secondary injection, load measurement, polarizations induction. Earth meggers.

TECHNICAL SKILLS :
DCS Training : Certification from Yokogawa on CS-3000 DCS system.

About Organization :
Coromandel International Limited is an ISO 9001 :2000, ISO -14001, OHSAS -18001 and ISO-10015+ Company and it comprises the following plants and capacities of the main plants / products.
- SULPHURIC ACID PLANT 1700 MTPD
- PHOSPHARIC ACID PLANT 600MTPD
- COMPLEX PLANT (A,B,C) 4500 MTPD
- POWER PLANT 21 MW
- AMMONIA STORAGE TANKS 12500 MT (AAST)
- BAGGING PLANT 4500 MTPD(APPROX)

PERSONAL EPITOME :
Father’s Name : M.Nookaraju
Date of Birth : 24 rd aug 1991
Nationality : Indian.
Religion : Hindu
Marital status : Un-Married
Languages Known : English, Hindi and Telugu

Declaration :
I declare that the above information is correct and true to the best of my knowledge.

STATION : Yours faithfully,

DATE : (M.Muthyala Naidu)

[Guest]

AJIT KUMAR SINGH
Sonebhadra (U.P.)
E-Mail : ajit_hil AT rediffmail.com

Career objectives :
I would like to work in an organization that allows me to utilize my skill and talent, so as to releasing my full creative potential and thus creating an environment that encourage continuous learning, team work and quality.

Work Experience :
Hidalgo Industries Ltd, Renukoot April 1997 to Till Date
Working as an Instrument technician in Hindalco, I have work with following.
- Furnace Temperature control system
- Melting cum Holding Furnace Auto Tilting $ Temp. Control system
- Furnace Auto-tilt control system
- Hydraulic power pack level, pressure and temperature controlling system.
- N2 Gas Flow control system (Thermal mass flow meter)
- Metal Level control system (MLC) Make Wag staff.
- Water flow control system
- Turbo Air control system
- Cast speed control system
- Propane Plant (all type of Instruments)
- Pig furnace Temperature and Pressure control system
- Induction furnace temp, press and flow control system
- Baking furnace temperature control system (using windows 2000 NT server)
- HTM (heat transfer media) Temperature Level & Flow Control System.
- Compressor House Instrumentation System
- Hard wire communication system.(make HART
- Fume treatment plant (DSS $ WSS)
- Electro-pneumatic Repairing shop
- Execution of JIT chain management in daily practices,5’S activities in our work place
- PM schedule and Calibration schedule its implementation
- Execution of standard maintenance practices of WCM.
- Implementation of Quality circle and Maxim

Other Activities :
- Member in one WCM group, having executed several kaizens benefitting plant and developing enthusiasm in fellow subordinates.
- Member of one Quality Circle responsible for various modifications & maintenance-quality improvement at shop floor.

About Company :
The Hindalco Industries Limited started its commercial production in the years 1962 with a capacity of 20000 tons per annum. Now it is a flagship company of Aditya Birla Group with a turnover of more than Rs 5000 corer, ranks among India’s top 10 companies in terms of market capitalization. Hindalco enjoys a leadership position in India for Aluminum and downstream products. After an addition of novelis, Hindalco now comes to Rank #1 for the highest production in the world.
Joint venture companies of Hindalco :
- Indo-Gulf Fertilizers & Chemicals Co. Ltd.
- Bihar Caustic & Chemicals Ltd.
- Mangalore Refinery & Petrochemicals Ltd.
- Beena Power Supply & Co. Ltd.
- Birla Global Finance Ltd.
- India Limited

Education :
Diploma Engg. 2011 to 2012 (Electronics & Communication) EIILM UNIVERSITY First Division (71.9%)
I.T.I. in Electronics Engg. 1991 to 1992 Board of technical Education, (U.P.) Government I.T.I collage Rasara (Ballia) First Division (74.1%)
N.C.V.T. Apprenticeship training under the Act 1961 1994 to1995 I.T.I Ltd. Naini Allahabad- 211010 (U.P. INDIA.) First Division (72.1%)
High School 1988 to 1989 U.P. Board Allahabad S.S. Collage (Ballia) Second Division (55%)

Job Responsibilities :
On the shop Floor maintenance job accomplishment.
Analysis of failures & Concrete feedback to the supervisor
Adopting safe working procedures at shop floor.
Accomplishing the jobs in conformity with raising MTBF & reducing MTTR.

Experience : Hand on experience on….
- Basic Testing, Calibration & Maintenance of all types of pressure switches, level switches, flow switches, temperature switches etc.
- Basic Testing, Calibration & Maintenance of all types of pressure gauges, level gauges, flow gauges, temperature gauges etc.
- Basic Testing, Calibration & Maintenance of different types of Transmitters based on Ultrasonic, Infrared RADAR like that pressure, level, flow, temperature etc.
- Hands on experience of Allen Bradley PLC control logics
- Basic Testing, Calibration & Maintenance of different types of Scanners, I/P converter, Recorders, Process (level, pressure, flow, temperature, humidity vibration, etc) indicators, optical pyrometers, radiation pyrometer etc.
- Basic idea of working on different types of automatic control valves to set its zero & span adjustment & make calibration & to repair/maintenance of all parts

EXPERTISE IN PERFORMING CALIBRATION ON :
- MLC Calibration (Pin cylinder motor, Head cylinder motor, Demodulator, P.C.B. etc.)
- Different types of temperature and Level indicator Controllers
- Different types of process measuring instruments (like flow, pressure, temperature, level, position, draft, humidity, etc.)
- Different types of Analyzers like HF, H2, O2,
- Different types of temperature switches, pressure switches, level switches etc.
- Different types of transmitters.

Personal Details :
Language : Hindi, English
Date of Birth : 01.08.1975
Permanent Address : Dist. Ballia
Nationality : Indian
Hobbies : Listening song and reading book

About Myself :
I have the ability to motivate people and bring about change. At the same time, I can work efficiently in a team accepting criticism and suggestions for improvement. I believe that diligence has to go along with intelligence to achieve any desired goals.
Date : 15.01.2013
Place : Renukoot, (AJIT KUMAR SINGH)

[Guest]

RESUME

To,

Respected Sir,
Sub : Application for Engineer / Sr .Engineer in Instrumentation

I have come to know from some reliable sources that there are some vacancies in your esteemed organization. Presently I am working as a post of Supervisor (Instrumentation) in Prism Cement Ltd. near Satna since Jul. 1997. The company belongs to R.Raheja Group and having 6500 TPD production with Unit I and 7200 TPD with Unit II our new extension plant (Commissioning Completed). I am seeking career in the project & maintenance section of a concern. I would like to offer my candidature, if given an opportunity.

My Bio-Data as Follows

BIO- DATA
1. Name : PONALA DANAYYA
2. Father’s name : PONALA CHITTIYYA
3. Date of Birth /Age : 22.06.1970
4. Nationality /religion : Indian /Hindu
5. Sex : Male
6. Language known : Telugu, Hindi & English
7. Contact Ph No :
8. Hobbies : Caroms & Shuttle badminton
10. E-mail address : ponaladanayya AT rediffmail.com

Educational Qualifications :
Exam passed Board Year of passing % of marks
Diploma in [Electronics and Telecommunication] Engineering JRN Rajasthan Vidyapeeth University, Udaipur 2009-10 69.33 %
I.T.I (Electronics) National Council for training in Vocational trades 1986-88 76.92 %
SSC Board of Secondary Education 1985-86 60.50 %

11. Address Communication : Satna-485001 [M.P.]

13. Work Experience :
Company name Period of Working Experience Designation
** Andhra Cement, Visakhapatnam 28.03.89 - 27.03.90 1 Year Apprenticeship Training (Electronics )
** ICB, Andhra Petro-chemicals Ltd., Visakhapatnam 12.02.91 - 10.03.93 2 years 1 Month Inst. Technician
** Power & Control Engineers Visakhapatnam 11.03.93 - 06.04.97 4 years 1 Month Inst. Technician
** M/s Siemens ,Bombay 07.04.97 - 09.07.97 3 months Instrument technician worked as Cement plant Erection (Prism cement ltd.)
Prism cement Ltd, Satna, MP 6500 TPD 10.07.97 – 01.04.08
** 04 years Instrumentation technician (Vth Grade)
Looking after Kiln, Cooler, Coal mill and Raw mill Section
** Supervisor(on staff payroll) (Instrumentation) Sr. Supervisor(on staff payroll) (Instrumentation)

Total Experience : 22.6 Years.

14. Nature of Work :
1. Erection in Siemens PLC S5-100U, 135 U, 155U & Loop Checking of Field Instruments to PLC.
2. Erection of Weighing Systems, Weigh Feeders, Pfisters, Weigh Bridge. (Transweigh, Avery, J & N Schenck)
3.Erection of Gas Analyzers O2 ,CO, NOX, in PH ,Kiln Inlet ,Coal Mill ,RM BH Stack( ABB , H&B )
4. MCC Loop Checking
5. Kiln Shell Scanner System (FLS make)
6. Erection of Pressure, Flow, DP, Transmitters & its Impulse Lining work.
7. Online Stack Monitor (BHA).
8. Vibration Sensors, Level Sensors mounting and checking.
9. Video Camera for plant Operation Monitoring CCTVs (Siemens)
10. Metal Detectors for Removing Foreign irons materials from the system.
11. Checking of Field Instruments all. (Proximity Switch, ZSS, Solenoid Valve, Hooter, Siren, Pull Chord Switch, belt Sway Sw.
12. X-Ray spectrometry
Installation, commissioning, PHD curve adjustment and maintenance (preventive & breakdown) of the following XRF systems
o PANalytical Axios Cement sequential type WDXRF
o ARL 8600S simultaneous type WDXRF
o ARL 9900 workstation XRF & XRD

13. Erection & commissioning & Maintenance of Environment SA make AAQMS (Ambient Air Quality monitoring System), CEMS (Continuous Emission monitoring System) Stack SPM (Suspended Particle matters).

15. Maintenance for ISO 9001- 2000.BVQI
1. Maintain History Sheets and measurement Records for all Instruments
2. Calibration and maintenance of all gas Analyzers of ABB, H&B.
3. Calibration of pressure /Flow/DP/temperature /level.
4. Calibration of I/P Converters, Actuators, Dampers (Auma), Safety Valves.
5. Calibration of Weigh Feeders, Pfisters (Transweigh), Kiln feed SFM.
6. Calibration and maintenance of Cooler Hydraulic System, LVDT Calibration.
7. Calibration of Temperature Switches, pressure Switches, Flow Switches

16. Present Salary : 2.80 (LPA).
17. Expected Salary : Negotiable
18. Notice period : One Month.

I here by declare that the above information is true and correct to the best of my Knowledge.

Date : Signature

Place :
(PONALA DANAYYA)