MOHAMMAD ASIF
E-Mail : mdasif01_75 AT yahoo.com

MANAGEMENT ASSIGNMENT :
~Manufacturing Operation ~ Product / Packaging development ~

SNAPSHOT :
** Career spans 12 years of cross functional experience in Manufacturing Operations, Product design & Development, Packaging Development, Vendor Development, Process Improvement, and People Management.
** Presently working with Moser Baer India Ltd., Greater Noida as Assistant Manager – Manufacturing operation & development – JB Unit dealing in plastics based Rigid & flexible packaging manufacturing & development for optical media product (CD / DVD), Manufacturing of Solar panel junction boxes, Manufacturing & development of LED Bulb, Solar lantern housing & Pen Drive casing.
** Proven abilities to enhance the production process operations; optimize resource & capacity utilization, escalate productivity & operational efficiencies; while curtailing costs & expenses across organizations.
** Possessing sound knowledge of Plastic Technology, adept in updating latest Technologies and instrumental in proposing solutions to optimize Production in compliance with the Quality Procedures.
** Adept in Design & Development of New Product, mould Design Review, Cavity Utilizations & Process Engineering activities, ensuring smooth flow of material through optimized work place layout.
** Familiar with costing knowledge for plastic components/tools to be developed.
** Deft at carrying out time study, method study, worker output study, machine/ man efficiency study, process improvement, etc. Possess exceptional work ethics, routinely use available time to solve problems; ability in multi-tasking and timely completion of all assignments.
** Proven ability to packaging product development, qualification & trials, making & finalizing BOMs, MSS & updating database accordingly, review & upgrade packaging quality specification for better performance & cost by conducting CPPE (Cost Price Profit Estimate) calculation to meet various specific needs of customer
** Proficiency in Vendor Management - Identifying, developing, auditing, rating & approval of potential vendors for achieving cost-effective purchases of materials; achieving reduction in prices through long term cost cut project.

AREA OF EXPERTISE :
~ Project Management ~ Production management ~ Process Excellence ~Packaging development ~ ~ Vendor Development ~ People Management

NOTABLE ATTAINMENTS :
** Played a pivotal role in the implementation of 15 million (INR) cost cut project in the span of 10 years by weight reduction / productivity enhancement / Man power reduction through process engineering without compromising on quality
** Instrumental in Master Production schedule in coordination with Raw Material Planning, Machine Scheduling, Parameter Setting and Calibrating for meeting Productivity Capacity Requirements.
** Design & development of retail and bulk packaging for DTA & Export customer.

OPERATIONAL PURVIEW :
** New Product development / Manufacturing Engineering / Process Engineering for Injection moulding processed plastic products.

Processing of different plastic material :
-- PC, PC Glass Filled, PC + ABS Alloy
-- GPPS, HIPS, SAN, ABS
-- POM (Homo Polymer & Copolymer)
-- PMMA
-- Nylon6, Nylon66, Nylon FR Grade.
-- PPCP, PP-FR Grade, PP-CaCO3 Filled, PPHP, HDPE, LDPE, EVA.
-- PEEK,
-- PPE+PA (Xyron), PPO+PS (Noryl -Modified PPO)

Processing of different plastic processing Injection moulding machine :
-- JSW (All Electric servo) (110T – 300T)
-- Fanuc (280T)
-- Godrej GEM (90T – 600T)
-- Wndsor (SP-80 to 180T
-- Sumitomo (180 T – 300T)
-- Cincinnati Milacron (50T - 400T)
-- Electronica EPM – (140T – 250T)

Installation, commissioning, Layout & Operation of different types of machine :-
JSW IMM / Yusin Robot / Kyodo Assembly line / L&T Motan centralized material feeding system / Prashad Granulator / Mould Hot runner controller / Water Chillier / annealing oven etc.

Development , Trial , Qualification , Process setup of different types of moulds :-
-- Hot runner mould
-- 2 Plate – 3 Plate mould

Well versed with different concept / process of packaging :-
i.e. Lamination, Metalizing, Printing, Paper / Plastic based packaging etc. & different types of packaging testing like WVTR, OTR, Product Packaging Compatibility, Environmental, Transit Hazards, etc

EMPLOYMENT RECITAL :
** Moser Baer India Ltd., Greater Noida, UP.
Joined as Engineer –Now as Assistant Manager since Nov’2001
** Studds Accessories Ltd. Faridabad, Haryana.
As Engineer. Oct’2000 – Nov’2001
** Mag Filter & Equipment Pvt. Ltd. Gurgaon, Haryana
As Trainee / Junior Engineer Sept’1999 – Oct’2000

HIGHLIGHT :
With Moser Baer India Ltd
Largest producers of Storage Media (CD-R, DVD-R) Solid state media (Pen Drive) in world having state of the art manufacturing moulding plant with investments of over Rs. 2000 crores it recently entered in photovoltaic business with an investment of 1000 crores and set up the state of the art plant in the same premises.
At Moulding Production Section :
** Steering entire manufacturing operations including production (injection moulded components), process improvement through automation, materials management and mould modification, New Product development, Costing activities.
** Liaisoning with external vendors for mould development & supply of plastic components.
** Proactively assist the Sr GM -Manufacturing in a manner that ensures the reduction in the component cost, develop the vendor base..
** Establishing system and procedures for shop floor operations in line with ISO –9002 / OHSAS / 18001/ EHS 14001 standards.
** Managing day-to-day activities of suppliers – Problem solving, technical support, negotiations, relationship with supplier executives, etc.
** Qualifying & Finalizing & Freezing engineering samples & process.

Attainments :
** Significantly reduced the downtime of Mould/Moulding Machine and proposing continuous improvement activities through regular monitoring of cycle times and raw material consumption.
** Successfully proposed & implemented continuous improvement activities through changing Moulding Process for Cycle times and Raw Material Consumption.

At Engineering & Product Development Section :-
** Developed New & alternative Plastic Material/Product design at low cost with improved productivity.
** Overseeing the entire product development activities including requirement analysis, planning, finalizing specifications and prototype, off-tool parts development, Mould development & qualification.
** Estimated or standard costing, Pay back cost or Replacement cost for new product / Mould / Machines /
** Preparing Product lay out / Dimension / Specification.
** Identifying, developing, auditing, rating & approval of potential vendors for achieving cost-effective purchases of materials & supplies.

Played a pivotal role in development of packaging like:
-- 25 types of Rigid injection moulded plastic cases / boxes
-- Different types of corrugated master cartoon / Trays / Duplex Soft boxes
-- BOPS/PVC/BOPP shrink wrapping film / LDPE monolayer stretch wrapping film / LLDPE cast film.
-- Wooden pallet, Palletization, container stuffing (as tertiary packaging) as per legal & customer.

** Making BOMs & updating database accordingly.
** To carry out and co-ordinate the product performance trials to assess the functional suitability and product quality compatibility in actual / simulated conditions & Prepare accordingly quality plan or MSS to check quality of packaging materials & other plastic product.
** Overseeing project activities from conceptualization to execution including finalization of technical specifications, procurement / supply of raw materials, scheduling, progress monitoring and manpower plan.

Attainments :
** Successfully developed new mould for Solid state storage media plastic parts / Solar Lantern Body plastic parts qualify the same for streamline production.
** Successfully implement TPM on shop floor.

** Design & development of packaging for customer :- Wal-mart (USA) & Imation (USA)
With Studds Accessories Ltd Biggest manufacturer of Injection moulded Helmets, Side Box, Arm Lock & other Two wheeler accessories. The company had Technical collaboration with SCHUBERTH HELMET GmbH, Germany.

Role :
** As a engineer looking day to day activities of 4’M & Managing the production injection moulded article.
** Give output as per quality standard & target,
** Optimising the production line through process parameter and control quality to minimize the rejection rate.
** Maintaining coordination with assembly dept. & technical support to mould maintenance department.
With Mag Filter & Equipment Pvt. Ltd.
Prominent Supplier of Automotive filter, Injection moulding components for Maruti Udyog Ltd.

TRAININGS / CERTIFICATION :
** TPM (JIPM) / Six Sigma Yellow belt / ISO – IMS / Train the trainer – Training at Moser baer I Ltd..
** ERP Production/Inventory module training – RAMCO.
** 1 Week Certificate course in Flexible Packaging at IIP Delhi.
** 1 Week certification course Pneumatics/ Electro Pneumatics parts of various Packaging m/c – SMC Pneumatics.

ACADEMIC CREDENTIALS :
** Science Graduate (B.Sc.) with (Chemistry Honors) from Magadh University Bodh Gaya.
** Post Graduate Diploma in Plastics Technology from CIPET (Lucknow) in 1999
** Graduate Diploma in Packaging from Indian Institute Packaging, from IIP-Bombay-2011.
** MBA from IASE Deemed University in Marketing Management-2012.

IT SKILL :
** Well conversant with software application –
MS Office
UG/Auto-Cad

PERSONAL DOSSIER :
Date of Birth : 1st April 1975