Production & Quality Control Engineer : Resume

[Guest]

CURRICULAM VITAE
SUHAS R BANKAR
B.E. MECHANICAL
Address :- Chinchwad.Maharashtra
E-mail : -
Wealth125 AT gmail.com
suhas.bankar AT tatamotors.com

Total Experience :
2 years 3 month

Key Skills :
- AUTOCAD 2007
- CATIA V5 R18 Basics.
- C-Language.
- SAP SYSTEM PM/QM

1. Presently working with TATA Motors Ltd. (Car plant 0.11 Year)
Company Profile : Tata Motors is a one of the leaders in manufacturing commercial vehicles & passenger cars.

Work profile :
Associate Maintenance (Vehicle Assembly shop), Responsibility consist of
1. PM & B/D of Air Supply Plant within the shop.
2. PM & B/D of Overhead conveyors & transfer lifts
3. Conveyors & Equipments Downtime, Occurrence Monitoring & Top-5 DT, OCC, MTTR, MTBF & Co-relate with the SAP System.
4. Plant Level & TCF SHOP VCC, Contract, Spares & Repairs Cost Management along with CMS Planning, Productivity Service Department & Finance Department Responsible for achieving system uptime target. Preparation & analysis of downtime.
5. Spare Part Management & Alarm Escalation.
6. Total Productive Maintenance (TPM) (‘5’ S, JH, PM, Step Change Over Methods)
7. Daily Work Management (DWM).
8. World Class Quality (WCQ) Skill Matrix, Layered Audit.
9. Monitoring & Maintaining Safety Performance in Shop- OHSAS 18001, BSC.
10. Line wise Pull Cord Analysis.

2. SARDESAI AUTOPATRS PVT LTD, PUNE (1.3 Years).
Company Profile : Company is manufacturing & Assembling Auto patrs.
Department : Production & Quality Control
Period : JUNE 2010 To OCT- 2011.

Work Profile :
1) Working as a Quality Control Engineer along with Break down Handling.
2) Responsibilities such as; quality aspects of every product, managing workmen’s & machine of plant.
3) Regularly updating and taking action on Shift Analysis & TPM (Total Productive Maintenance) report.
4) Knowledge of SOP, SPC, R & R.
5) Knowledge of Quality Techniques (5’S, kaizen, PDCA, TPM, TQM)
6) To prepare the Process Chart and which is based on the Production planning.
7) On regular basis carrying out Waste & Rejection management along with Recycling practices.
8) Set up and development of the Quality control parameters for each and every product with functional and work instruction check sheets and approve OK parts.
9) Preventive maintenance and Operators training.
10) Part inspection at inward and also at dispatch.
11) Inspection of the quality of the packing material.
12) Maintain hygiene and cleanliness in the plant.

Educational Qualification :
1. B. E. Mechanical Engg. From MMCOE, Pune University with 61% in Year 2010.
2. H.S.C from Maharashtra State Board with 71% in Year 2006.
3. S.S.C from Maharashtra State Board with 71% in Year 2004.

Projects Undertaken :
Organization : Greaves Cotton Limited, Pune
Project Title : VALIDATION OF EGR (Exhaust Gas Recirculation) VENTURI THROUGH CFD
Description : a. Collected required information regarding EGR and CFD.
b. Obtained required data from company.
c. Drawn CATIA drawing of given venturi model.
d. Use of CFD simulation in project.

Achievements :
1) Won First Prize in 12th for Scoring in Technical Subject (Mechanical Maint.)
2) Participated as a team member in the Kaizen Event for Quality Improvement in CHC & AWT products.
3) Active Participation in British Safety Council (BSC) Audit for section 2- (Core Elements-19) Management Control System & Implemented lots of things within shop through BSC got 97.19% Highest Score Feb-12, & Got “SWORD OF HONOUR AWARD” in Oct-12.
4) Participated in Hazard Identification & Risk Assessment (HIRA) Training at TML.
5) Learned Technique of Cost Control.
6) Attended Training On Tool Tightening Operations Organized by Atlas Copco.

Extra Curricular Activities :
1) Presented paper on topic “Computational Fluid Dynamics” in SIT – Narhe, Pune.
2) Given Seminar on “Compressed Air Car Technology” in MMCOE.
3) Given Seminar on “Modern Engineering Materials & Its Applications” in MMCOE.

Personal Details :
Date of birth : 01 June 1988.
Marital status : Married.
Languages Known : Marathi, English, and Hindi.
Hobbies : Listening Silence Music, Cooking.
Present CTC : 1.8 Lacs.

Declaration :
I hereby declare that the information furnished above is true to the best of my knowledge.
Place: Chinchwad (Suhas Bankar)

[Guest]

sir please show my attachment i am pursuing PG Diploma in plastic Processing & testing from CIPET Bhopal.
I applied as a shift engineer in your company.

[Guest]

DEAR SIR, I HAVE 8 YEAR EXPERIENCE IN POWER PLANT,WIND MILL,HEAVY MACHINERY, CURRICULAM VITAE

NAME : SANJAY KUMAR DWIVEDI
CONTACT DETAILS : SANJAY DWIVEDI,
ADDRESS : DURG Chhattisgarh INDIA
E-mail Address : sanjayashu82 AT yahoo.com
dwivedi.s AT regenpowertech.com

CAREER OBJECTIVE :
To work in global competitive environment on the challenging assignment that shall yield the benefits of the job satisfaction & steady-paced professional growth.

EXPERIENCE DETAILS :
Total experience :-8 + years’ experience.

PRESENT EXPERIENCE :-
M/s. ReGen Power Tech Pvt Ltd Chennai Company from 30.03.2009 to till date as a Production & QA in charge. India largest Growing Third Position Wind Mill Company.

Job Responsibilities :-
- Production :-
- Entirely responsible for achieving Welding & Fabrication Shop Production targets.
- Prepared Monthly and Weekly schedule considering orders in hand, resource requirement & customer delivery dates.
- Checked & ensured all Technical inputs like Drawings, QAP, etc and all corrective measures were taken in case of discrepancies.
- Provides BOM details to stores and gets availability / shortage of material from stores & co-ordinate with various departments and gathered information on all shortage materials.
- Ensured that all production materials were available and communicated to procurement department when needed.
- Decide and prepare list of in house production items and subcontracted items along with part drawing & right selection of sub- contractors as per purchase procedure and issue of PO copy & material with relevant drawings to the sub- contractor.
- Co-ordinate with purchase department to stock material ordering & fabrication accessories.
- Monitor and control expenses on In-house process & subcontracting Items.
- Monitoring project progress with the department and training junior staff members.
- Organize and attend technical meetings to discuss and give proposals for non-constructible design related issues.
- Organize technical meetings of Subcontractors to discuss Drawings, Material, Delivery, Cost and process.
- Developing and implementing process methods & its controls to improve cost saving, Delivery & Quality.
- Implement production procedure and quality control systems &analyzing production, maintenance and other operational reports, to detect production problems & take Corrective action.
- Ensure the availability of machine equipment, tool and utility in perfect condition and look after that the repair work / maintenance attended timely without much loss of down time.
- Identify new technological needs of process and implement new technologies for the production to reduce cost and save time & inform to Management.
- Acting on constructive feedback given by management staff, other department, customers and vendors to improve performance.
- Fill up Welding Log book & WPQ.

- Material Handle : - Generator Rotor /Supporting Structure/Bolt Guide Plate/Brake Disc.
- Production Documentations :-
- All ISO 9001 :2008 Documents.
- WPS / PQR/ WOP/ welding log book.
- NDT (RT, DPT, UT, MPT).
- Data Analysis (On Timely Delivery & Subcontracting Rating).
- JCR, Stage Inspection Reports.
- Production Plan Monthly, Weekly & Daily.
- Rework Register.
- CA/PA & Continual Improvement Points.
- Compliant register.

QUALITY WORK :
Verify thoroughly our P.O., purchase Specification, Drawing, QAP requirement & Vendors internal inspection reports before proceeding with inspection.

- Ensure all the Dimensions mentioned in the “required” column are specified with “tolerance” as per Drawing or as per Tolerance standards.
- Verify the actual dimensions & records the same.
- Verify the following with all vendors who are performing the welding.
- Availability of Qualified WPS & PQR
- Availability of Qualified welders & their WPQ record.
- Ensure, only qualified welder, are engaged in our jobs.
- Ensure approved brands of welding consumables are only used in our jobs, with recommended redrying procedures.
- Ensure the welders are having “Portable Ovens” for storage of electrode till they use.
- Ensure all the part numbers as per BOM are fitted in the job.

- Welding check : Ensure the required “fillet size” & “weld length” are achieved.
- Use fillet gauge or templates to check the fillet size.
- Conduct weld visual examination to ensure there is (no cracks, no lack of fusion, lake of penetration, no undercut, no open porosity, no craters, no spatters, no overlaps)
- Insist for rotation of jobs whenever inaccessible.

- Material Testing : -
- Lab testing Physical, chemical, Micro, Macro as per material STD (Testing Witness/ report Reviewed).
- PMI Report reviewed.
- Moly Test (Performed).
-
- NDT Tests :-
- RT, DP, UT, MPT, Hydro test.
- Technical Qualifications : - RT / UT / MPT / DPT Level–II, AUTO CAD, Working on ERP.MR.
- Known STD : - ASTM, ASME-IX, VII, and ANSI, DIN STANDARD, BIS STANDARD.

- QA :-
- Maintain quality management system throughout Organization.
- Find out NC & Raise CA/PA.
- Training to Personal.
- Calibration of all equipment, instruments, gauges and welding machine.
- Prepare, update & maintained welder qualification records.
- Attain & receive customer complaint & find out root cause & Raise CA/PA
- Inward inspection (Raw Material Inspection, Wind mill Tower, Wind Mill Generator Rotor, Power Plant Structures, Coolum, Beams, Crane Grader, Boiler Presser vessels, Pipes, Flanges, Fittings, Bar, M/C components.etc.).
- Reviewed/Witnessed in process inspection.
- Final Inspection & documentation of project.
- Responsible for follow up to the supplier for raw material TC
- Co-ordination with customer job inspection, third party inspection agency. (DNV, BV, EIL, BPCL, HPCL, etc).
- Conduct internal audit & MRM.
- Welding/Painting Inspection.
- Review RT Reports & film.
- Drawing study & prepare internal QAP.
- Data analysis for QA objectives & to raise the corrective action if required.
- Fabricated cooling coil inspection.

- Design Related : Preparation of Drawing & BOM.
- Sponsored Links : Release job QRN.

PAST EXPERIENCE :-
- M/s. SPML Infra Ltd. from 15 may 2008 to 15 march 2009.
- Department : Quality Control Dept.
- Designation : Sr. Engineer.
- Industry : EPC Company
- Job Profile : - Working experience on Production, QA, MR., Internal Auditor, NDT level-II.
- Responsibility & Activity : - Inspection & Production in Power plant structure.

- PROJECTS DETAILS : -THERMAL POWER PLANT NTPC LTD MAIN WORK CIVIL PACKAGE STAGE-III (1X500MW), KORBA (C.G.)
- Projects Details :- NTPC LTD 500MW THERMAL POWER PLANT PROJECTS KORBA C.G.


2. COMPANY NAME : - M/s. BHILAI ENGINEERING CORPORATION LIMITED BHILAI C.G. (BEC)
- Department : Quality Control Dept.
- Designation : Engineer.
- INDUSTRY TYPE : FABRIACTION AND MACHINING INDUSTRY.

PROFESSIONAL QUALIFICATION :
- GRADUATE DEGREE : AMIE in Mechanical Engineering. (SEC-A running)
- INSTITUTE : THE INSTUTION OF ENGINEERS INDIA KOLKATA.(IEI)
- DIPLOMA : Diploma in Mechanical Engineering.

- INSTITUTE NAME : GOVT. POLYTECHNIC COLLEGE KHIRSADOH (M.P).
- UNIVERSITY : RAJIV GANDHI PROUDYOGIKI VISHWAVIDHYALAYA BHOPAL (RGPV) (UNIVERSITY OF TECHNOLOGY OF MADHYA PRADESH)
- YEAR OF PASSING : 2003

OTHER QULIFACTION :
NDE CERTIFICATETION
AS PER
AMERICAN SOCIETY FOR NON DESTRUCTION TESTING. (ASNT)
- METHOD/LEVEL : UT/RT/MPT/LPT / LEVEL-II
- INSTITUTE : INSTITUTE OF QUALITY EVALUATION CONCEPTS Durgapur, West Bengal

EDUCATIONAL QUALIFICATIONS :
- SSC with 68.64% from M.P. Board Bhopal.
- HSC with 64.68% from M.P. Board Bhopl.

STRENGTHS :
- High Confidence Level.
- Good Communication Skill.
- Team Work.

PERSONAL INFORMATION :
- Date of Birth : 07.05.1982
- Marital Status : Marred
- Languages Known : Hindi / English
- Nationality : India

DECLARATION :
- I hereby declare that the above information is true to the best of my knowledge and belief.
Place : --Bhilai C.G.-------
Date : --13.10.12-------- SANJAY DWIVEDI