www.andhracement.com Andhra Cement Ltd Guntur : VP Mechanical

[Admin]

Andhra Cement Ltd.
http://www.andhracement.com
andhracement.com

Keywords: VP Mechanical

Designation: VP - Mechanical
Experience: 18 - 27 Years
Location: Guntur

Job Description
He will be the in-charge of Mechanical & Electrical Department.
This is the No. 2 position at the plant.

Desired Candidate Profile
Experience in operations/maintenance Mechanical and Electrical in a modern cement plant.

Company Profile
see the website
www.andhracement.com

Address:
Canvas Consultants
45 Circular Court
8 AJC Bose Road
Kolkata,west bengal,INDIA 700017

Email Address: jayashree.canvasconsultants@gmail.com

[Guest]

SUB : -APPLICATION FOR GM (PROCESS) IN YOUR ORGANISATION


Dear Sir,
I am here with enclosing my resume for your perusal to join in your Organization
I have 25 years of good experience in most modern cement plants in the fields of job planning, plant errection, commissioning, and inventory control. I have skills to offer where my experience will be asset.
Now I worked in the Organization of M/S Chandrapur works Pvt. limited, (Cement, Steel and Fertilizer Turnkey based) as GM in Process department. Erecting and commissioning of cement division.

I have good Knowledge in Cement plants Errection, commission, Process & QC related trouble shooting and Optimization of Power. I have involved in Erecting and commissioning activities of KCP Cement(Designed by FULLER), NCC Cement, (Designed by FULLER) Rain Commodities Limited (Designed by F L S), Nagarjuna Cements Limited (Designed by L N V T), Dynasty cement(Designed by Procem) and Sonapur Cement (Designed by Procem)

In support of my application, I am attaching my curriculum vitae.
I feel I have both the Qualification and experience for the above position, and would welcome the opportunity of serving the Organization sincerely.
Email : - skrahimskrahim AT rediffmail.com
skrahimskrahim AT gmail.com
SK.ABDUL RAHIM
OBJECTIVES : -
To join an organization and a team of professionals who can utilize the Capabilities of well experienced Batchelor graduate process GM having 25 years experience in Cement field. Involved erection, commissioning and optimizing the system parameters experience in most modern cement plant.
EDUCATION QUALIFICATION :
1985 – B.Sc Science graduation from Nagarjuna University
1982 – Intermediate from board of intermediate
1980 – Secondary school certificate from board of secondary education
Govt. of Andhra Pradesh

CERTIFICATE AWARDED :-
1983 - NCC (Nation cadet corps) 5/25th Andhra battalion ‘B’ certificate
1982 – Employee development certificate by A.P.Productivity council
1996 – Technological talent development programme certificate in
Operation of roller mills and Ball mills
2001 – ISO 9001 internal quality auditor training certificate.
2002 – ISO 14001 Internal audit training programmme for ISO 14001
Environment management system.
2003 – ISO 9001 :2000 Internal auditor training certificate.
2005 – Technological talent development programme on
UTILIZATION OF ALTERNATE FUELS IN CEMENT INDUSTRY
WORK EXPERIENCE :-
PRESENT STATUS : - GM ( PROCESS) CEMENT PLANTS ERECTION AND COMMISSIONING DIVISSION IN C P W ( TURN KEY BASE ). PRESENT AS GM ERECTION AND COMMISSIONING.
26-02-2010 TO 15-07-2010 :- Working as DGM ( PROCESS ) IN M/S NAGARJUNA CEMENT Designed by L N V T of six stage pre-heater with low pressure drop cyclones and UBAE mills for raw material & Coal grinding.
16-10-2009 TO 25-02-2010 –Working as AGM (Production) in M/S MEGHALAYA CEMENT LIMITED Designed by WALCHAND NAGER for their modern dry process Cement plant with ABB PLC of 4 - stage medium low-Pressure drops cyclones with Down draft Calciner

03-03-1997 TO 15-10-2009 –Working as Manager (Process) in M/S RAIN INDUSTRIES LIMITED Designed by F L S for their modern dry process Cement plant with COROS LSB SEIMENS PLC of 5-stage medium low-Pressure drops cyclones with Online Calciner.
14-08 -1995 to 28-02-1997 : Working as Sr.BURNER in M/S ANDHRACEMENT LTD Designed by HUMBOLT for their 1 million, modern dry process cement plant with ALEN BRADLE PLC of 5 stage Double preheater SLC calciner and ATOX-20 Vertical mills for Raw grinding.
09-01-1988 to 13-08-1995 : Working as BURNER in M/S K.C.P.Limited Designed by FULLER for their 0.75 million most modern sophisticated technology of 5 stage LP
Cyclones with IL calciner and LOSHAE Vertical mill raw grinding and for
Coal grinding. CCTV for observing the burning zone & cooler and shell
Scanner for observing the shell radiation. It is first Asia shortest kiln of 38 X 4.2
dia with 2 piers kiln.
05-10-1986 to 08-01-1988 : Working as CHEMIST in GANESH consultants
Well aware of Chemical analysis of Limestone, Additives, Rawmeal, clinker
and Cement.
ERECTION & COMMISSIONING PLANTS :
1. K C P Cement
2. N C C Cement
3. RAIN COMMODITIES LIMITED ( Priya Cement )
4. NAGARJUNA CEMENTS LIMITED
5. DYNASTY CEMENT ( NEPAL )
6. SONAPUR CEMENT ( NEPAL ) Erection work under progress.
JOB RESPONSIBILITIES :
Present status, responsible for total site erection and commissioning activity & coordinate to prepare Raw mix design and to reach the plant up to optimum level smoothly.
In charge for Process department. Responsible for Production, Power, Refractory and Thermal Energy consumption. Shut down planning and Inventory control. Responsible for Kiln & Mills operation. Daily collecting inspection report of pre-heater, kiln, cooler and arranging the manpower to control the false air leakages in the system. Monitor the abnormalities in operational / process control parameters and instruct necessary / corrective action to CCR operators & Process Engineers and Control the leaves of Employee’s in the process dept. Collecting the flows Data in Cooler, Pre-heater and Mill. Maintain the Heat and Mass balance records for optimizing the process. Identifying the new ideas & suggestions and planning to implementation for improve the plant performance. Co-ordinate with Pollution Control Board.
ACHIVEMENTS IN MY CARRER :-
With RAIN INDUSTRIES : Apart from the team upgrade the system 800 to 1350 tpd by increasing of Calciner, Vth cyclones heights by 1 meter and increasing the areas of PC to V th, IV th to III rd and III rd to II nd gas ducts by decreasing the brick lining thickness.
RAW MILL Production increased 60 tph to 95 tph by incorporating the tertiary crusher and Rawmill by converting Single chamber to double chamber and replacement of grit seperator to N-1000 O-Sepa.
CEMENT MILL Production Increased 40 tph to 70 tph by incorporating the
VERTICAL SHAFT IMPACT SHAFT CRUSHER.
Having independent Involvement in Six plants ERRECTION and COMMISSIONING i,e. K.C.P Cement, NCC Cement, RAIN COMMODITIES LTD, N C L, DYNASTY CEMENT (NEPAL) and SONAPUR CEMENT (NEPAL). Having considerably good experience in Erection and Commissioning of Cement plants, brick lining work, optimization of process parameters inventory control and spares planning and also having well experience in system flow calculations.

[rrkuma1989@gmail.com]

BIO-DATA

NAME : RAM KRISHNAN.R.
EMAIL ID : rrkuma1989 AT gmail.com .
QUALIFICATIONS : B.E(MECH)., M.B.A(MKTG)., M.Sc(ECO&ENV).,
BEE APPROVED ENERGY AUDITOR.
TOTAL EXPERIENCE : 27 YRS IN MADRAS CEMENTS LTD.,
RR NAGAR & SALEM GRINDING PLANT
IN THE FOLLOWING DISCIPLINES :

DESIGNATION PERIOD KEY ACHIEVEMENTS
1 Engineer trainee
(R.R.Nagar) 13-7-83 to 12-7-85 Erected and commissioned 1.1 MVA SKL generator,
4 MVA fuji generator, 500 TPH belt bucket elevator,
4m dia*11.5m long combidan cement mill.
2 Development engineer 13-7-85 to 31-12-88 Installation of fly ash handling, dosing system in cement mill,
Optimization of FLS make conventional raw mill separator,
Optimization of 1200 tpd kiln firing system,
4.35m dia*64m long kiln shell replacement.
3 Superintendant (stores & buying) 1-1-89 to 31-3-90 Inventory management,
Standardisation of spares.
4 Materials Manager 1-4-90 to 31-3-95 Vendor development, binning, materials management system, waste management system and standardisation of spares with other units.
5 Manager Mechanical 1-4-95 to 31-3-98 Maintenance of crusher, raw mill, kiln, cement mill and packers,
Alathiyur 1m tpa cement plant planning works.
6 Manager Quality Audit 1-4-98 to 31-3-2000 Coordinating with QC and suggesting improvements, MR for ISO 9000
7 Manager Projects 1-4-00 to 31-3-06 Erected and commissioned 1000 tpd fuller kiln,
VRMP in line with cement mill for capacity enhancement,
Replacement of pneumatic handling system by mechanical elevators (raw meal, kiln feed, cement mill),
Lignite drier,
MR for ISO 14000 and 9000.
8 Sr. Manager Mechanical 1-4-06 to 31-3-08 Maintenance of all equipments,
Statutory compliance of PCE,
Erected and commissioned 30 tph cement mill, AVRMP-close circuiting with LNV separator,
MR for ISO 9000,14000 & 18000,
Integration of systems.
9 Dy. General Manager-Mech 1-4-08 to sep 2010 As Head of 1.1 MTPA grinding plant at salem,
Erected and commissioned cement mill, packing house and related conveying equipments,
Liasoning with govt departments for licenses,
Production of cement and coordination with marketing dept for cement despatch

DETAILS OF MAINTENANCE EXPERIENCE
The Systematic online, offline inspection, preventive maintenance, productive maintenance of mechanical equipments are carried out by an ERP backed up Maintenance Management System.
The break - down maintenance of critical equipments were carried out in minimum number of days.
The details of major equipments are listed below :
S.NO EQUIPMENT DETAILS IMPROVEMENTS MADE
1. AT R.R NAGAR PLANT :
HUMBOLT make toggle crusher
In the feeding arrangements.
2. Haze MAG 1.2m dia*2m long reversible hammer crusher. In the screening circuit for the reduction of wear rate.
3. 48m dia ELECON make circular stacker reclaimer for limestone. The bucket reclaimer shape modified.
4. FLS make 4.2m dia *7.05m long UNIDAN mill with LNVT 3.2m dia separator.
The raw mill is of twin drive of 2*1050 KW through girth gear and spray lubricated. The old CV separator has been replaced by FLS make latest type separator and now the mill is operating with LNVT separator.
The two chamber mill has been converted into single chamber mill with classifying liners.
5. FLS make 4.35m dia *64m long- 2 support kiln with planetary cooler and 4 stage pre-heater. Firing circuit modified and secondary firing system introduced.
The D shaped kiln cells, 80mm thick kiln discharge portions replaced.
6. 2.2m dia *4.4 m long FLS make Air swept coal mill with static separator. Modified the coal mill diaphragm.
Modified with LNVT 1.6m dia dynamic separator.
7. Fuller make 3m dia *45m long, 3 support kiln with great cooler and 5 stage pre-heater. The pre-heater cyclones have been modified twice and now operating at 1200 TPD from the installed capacity of 650 TPD.
The secondary firing circuit has been modified.
8. Fuller make 2.2m dia *4.6m long coal mil. Separate bins for Pet coke, Lignite and coal arranged along with dozing system.
9. 2 no’s of FLS Conventional air merge system silos of 14m dia for kiln 1. The air lift Handling has been modified into belt bucket elevator.
10. SILOTECH 14m dia inverted cone silo for raw meal storage/extraction for kiln 2. Modified the conveying arrangements for smooth operation of kiln.
11. 4m dia *11.5m long FLS make COMBIDAN cement mill with SYMMETRO gear drive of 2750 KW. The open circuit mill has been improved with FLS make separator and the FLUXO pump has been replaced by mechanical elevator.
12. 2.2m dia*13.5 m long KCP make cement mill driven by 1050 KW single drive. Installation of LNVT 2.2m dia separator.
13. 2.3m dia AVRMP as pre-grinder for clinker grinding along with LNVT 3.2m dia separator. The grinding rollers modified.
14. 2 no EEL make 12 spout -electronic -packer with 10 no lorry loading machines and 4 no wagon loading machines. The bin feeding arrangements, discharge hopper arrangements modified.
Truck-loading machine modified for loading 30 Ton Trucks.
15. Belt conveyors, elevators, FLUXO slides.
16. Pollution Control Equipments- wet scrubber, bag-houses, Electro -static precipitators.
17. Batch of blowers, compressors.
18. 3 no’s 5.4 MVA WARTSILA Generators.
A. AT SALEM GRINDING PLANT(green field plant) - OVERALL RESPONSIBILITY FOR MAINTENANCE OF CIVIL, MECHANICAL, ELECTRICAL & INSTRUMENTATION OF THE FOLLOWING :
1. 3.8m dia * 13.5m long PFIFFER Model cement mill with twin drive (2*1400KW), 2.4m dia PFIFFER separator.
2. 2 no’s ENEXCO make 12 SPOUT Electronic-packer with 8 no’s Truck loading machines.
3. Clinker Unloading Facilities.
4. Total Conveying Equipments.
5. Clinker Silo and Extraction System.
6. 2 no’s Cement Silo 14m dia with Extraction arrangements.
7. 5.4MVA WARTSILA Generator.
8. FLY-ASH Storage and Dosing Arrangements.
9. Krupp make roll press- under installation

MEMBER IN OTHER INSTITUTIONS : FELLOW OF INSTITUTE OF ENGINEERS.
MEMBER OF INSTITUTE OF VALUERS.
MEMBER OF INSTITUTE OF MINING ENGRS.
MEMBER OF ISTD.
EXTRA CURRICULAR ACTIVITIES : BASKET BALL PLAYER.
SPOUSE : R.UMA MAHESWARI (HOME MAKER)
CHILDREN : DAUGHTER(M.B.A 1ST YR)
SON (B.E. 1ST YR)
JOINING TIME REQUIRED : 1 MONTH

[Guest]

T.S.V.SATISH KUMAR
Email : tanikella_sk AT yahoo.co.in
CARRIER OBJECTIVE :
Seeking for a challenging position in the organization, where I can utilize my skills and talents with good efficiency for the growth of the organization by contributing innovative ideas, and to learn unique of new talents & technical aspects for concerned activity accordingly with qualification and experience in software development that would augment my skills as a programmer and benefit the organization I work for.
EDUCATION :
M.Com from Andhra University with IInd class – 51%
B.Com from Andhra University with 1st class – 70.5%
Intermediate – CEC Group – 1st class - 69.7%
10th Class – 1st Class – 62%
SKILLS :
Packages : MS-Office XP,
Accounting Package : Quick Figurz, Tally ERP 9.1
Type Writing : Lower with IInd Class
WORK EXPERIENCE :
At Present working in Gimpex Ltd, Rly Kodur, Kadapa Dist. as Accounts Executive
from April 2009
1 ½ Year in Automotive Manufacturers Pvt. Ltd, Nellore – Jr.Executive Accounts (NOV.2007-APR 2009)
4 years in Venkatesh Steel & Alloys Pvt.Ltd., Visakhapatnam as Accounts Assistant (JULY2003-NOV 2007)

NATURE OF WORK :
- Maintenance Cash and Bank Accounts
- Data entry like Cash, Bank, Journal, Freight bills, Sales & Purchases etc.
- Preparation of Journal Vouchers
- Bank Reconciliation
- Ledger Accounts Reconciliation on monthly basis
- Sales Tax (VAT) Returns Preparation
- Service Tax (GTA) preparation
- Tax Accounting like TDS Transporters
- Daily Cash & Bank Statements preparation
- Preparation of Branch reconciliation statements
- Preparing of Invoice and billing
- Good Cooperation & Assistance in work field
- To ensure Preparation & submission of Statutory Returns like PF & ESI for
monthly & yearly
- Monthly Salaries preparation & disbursement.

[Guest]

Resume
Name : - UTTAM SINGH SENAPATI
,,Email : uttamsingh30 AT yahoo.com
Job title : Dy. Manager( Quality Control)
Languages
Mother tongue : Hindi
Read Speak Write
Hindi Good Good Good
English (Indian) Good Normal Normal
Professional Data
Career Profile
Having more than eighteen years of total experience in the field of cement Industry with main emphasis on Quality and Research analysis.
Being a chemist having sufficient knowledge in the Quality Related process Work
.
Career Objectives
Desire an opportunity to move into the excitement of the cement industry and position myself so as to utilize my technical knowledge for the accomplishment of the goals of a growing company which in turn would lead to a challenging career as a professional and to be in the part of team work and to do my best.
Primary skills
Assessment : Good
Having good exposure in maintaining the quality of in-process cement samples (lime stone, raw meal, kiln feed, clinker, coal etc) and finished products (cement samples) to meet quality consistency
Designing of cement raw mix for quality improvement and cost reduction
Having in-depth knowledge and experience in qualitative analysis of cement samples
Secondary skills
Assessment : Good
Good knowledge in monitoring the production and quality of Cement Manufacturing
Research and Development, to compete market needs
Have the ability to operate Instrumental Laboratory Like that Flame Photometer, Spectro Meter Bomb Calorimeter and X-ray Fluoresce test.
Having Knowledge in Documentation and Maintaining Laboratory As Per BIS Requirement
Experience
Career history : Experienced (Non-Manager)
Duration Designation Organization
05.04.1992 to 30.06.1993 Trainee Chemist M/s Swarajya Cement Ltd.,Sohana(Haryana)

10.07.1993 to 31.08.1998 Shift Chemist,Sr. Chemist,Chief Chemist M/s Ambala Cement Ltd.Mullana (Haryana).
05.09.1998 to 30.04.2002 Chief Chemist M/s J.K.Avtar Cement Ltd. Byrnihat( Assam)
06.05.2002 to 04.01.2009
15.01.2009 to 31.07.2010
05.08.2010 to 28.02.2011
12.03.2011 to till date Dy.Cheif Chemist
Dy. Mgr.( QC)
Dy. Mgr.( QC)
Dy.Mgr.(QC) H.M. Cement Ltd. Byrnihat(Meghalaya)
J.U.D. Cement Ltd. Lumshulung( Meghalaya)
Hills Cement Co. Ltd. MynKree ( Meghalaya)
Sonapur Cement Pvt.Ltd.Nepal
Education, Qualification
Basic Education
Year Degree Subject Institute
1991 B.Sc. P.C.M Raj Rishi College, Alwar ( Rajasthan)

Other
Additional information
Punctual and self motivated
Ability to handle a team and to be a part of a team work to Strive hard to attain the goal
( UTTAM SINGH SENAPATI )
Name : - Shri Uttam Singh Senapati
Designation : - Dy. Manager
Department : - Quality control
CTC per month : - Rs 50,000/=
Elements of salary :-
1. Basic salary :- Rs 20,000/=
2. HRA :- Rs 8,000/=
3. Remote area allowance :- Rs 400/=
4. Conveyance :- Rs 1200/=
5. Other Allowance :- Rs 20400/=
6. Fooding :- Rs 2100=
Total : - Rs 52,100/

[Unregistered]

CURRICULUM VITAE

Srinivas Reddy.P,
Tripuraram (M), Nalgonda, dist.
E.Mail :devendra.palnati6 AT gmail.com

JOB OBJECTIVE :
Looking for a challenging position in Sales & Marketing/Business Development industry and to utilize my knowledge in the benefit of the company and my carrier.

ORGANISATIONAL EXPERIENCE :
- One and half year worked as a Sales Representative in KSDL (Karnataka Soaps & Detergents Ltd).
- SIX Months experience in star health and allied insurance company ltd in Hyderabad
- Two years working experience as a branch&sales manager in Escorts farms and equipment division on behalf of Swayamkrushi dealership

ACODAMIC ACHIVEMENT :
- MBA (Marketing) in JNTUniversity with 69% of marks from the year of 2007 to 2009
- BSc math’s in University with 58% of marks from the year of 2005 to 2008
- Secondary School with 82% of marks from the year of 2002

ROLE PROFILE :
1. Secondary sales
2. Distribution operations
3. Market knowledge
4. Competition feedback

Key Responsibilities :
- Direct Marketing.
- Rural Marketing.

AREAS OF STRENGTH :
- Sales Management.
- Customer awareness.

PERSONAL PROFILE :
Father Name : Ayodhya Ram Reddy
Sex : Male
Marital Status : Married
Religion : Hindu
Nationality : Indian
Languages Known : Telugu, English & Hindi.
Date of Birth : 05-07-1986.

SELF- APPRAISAIL :
I have furnished the entire details about my academic carrier, which is true to my knowledge. I assure you that I will do best to in your Organization.

Date :
Place : (SRINIVAS REDDY.P)

[Unregistered]

Nagananda A.K.
aknagananda AT gmail.com

Objective :
To grow as a professional with a successful career in a field where I can offer my engineering knowledge and obtain a challenging management or technical position as deemed suitable to my skills and experience, so as to assist the organization in expanding further.

Education Qualification :
Qualification University Percentage Obtained :
1 B.E. Mechanical Bangalore Institute of Technology (VTU), Bangalore 65.23
2. P.U.C. BHS First Grade College, Bangalore 75.16
3. S.S.L.C. B.N.M. School, Bangalore 73.76

Work Experience :
1. Currently working in Promac Engineering Industries Ltd. It is a heavy engineering industry which carries turnkey projects for cement plants & coal handling plants (CHP) in thermal power plants. Design, Manufacturing & supply of engineering products & customised solutions & systems for process industries

2. Previously working at QUEST.It is basically a quality control & quality control company.Have 8 months of experience as QA engineer.

3. Have worked inside BHEL Haridwar for over three months & have gained indepth knowledge in inspecting power plant related components like turbine generators and its auxillaries.

Present Work Experience :
Currently working as Graduate Trainee (Design & Engineering), in Design Department in Promac Engineering Industries Ltd. Allahalli, off Kanakapura Road, Bengaluru-5600062. This organization carries turnkey projects for cement plants & coal handling plants (CHP) in thermal power plants. Design, Manufacturing & supply of engineering products & customised solutions & systems for process industries.

Designing belt conveyors for bulk materials handling in cement plants. Belt conveyors used in power plants for conveying coal & other minerals & in cement plants for conveying limestone, gypsum, coal & other additives.

Job Description : Detailed designing of Belt Conveyors used in Bulk Material Handling in Cement industries., Steal industries, & Thermal Power Plants. Belt conveyor precision designing based on requirement & capacity of bulk material handling plant considering all the parameters such as load, tension, conveyance, trestle-gallery structure, electrical & other mechanical accessories(LT motors, gear box, couplings).

Belt conveyor power calculation done by program built by the company itself. Designing all individual conveyor equipments like pulleys(Drive & non drive). Gravity Take-ups(Screw, horizontal & vertical) etc. Also having basic knowledge in heavy material handling equipments like Apron Feeders, Vibro Feeders, Rotary Vane Feeders(RVF), Stacker & Reclaimer, Bucket Elevator(conveying material 90º vertically), Deep Bucket Conveyor.

- Worked in projects like TNPL(TamilNadu News Print Ltd).
- Lake Cements(1200 TPD)- Tanzania Africa.
- JK Cements Works(1720 TPD Grey & White Cements)- Fujairah (UAE)

Experience in present company : 20-Aug-2012 till date.
Salary : 12000 pm with lunch.

Projects & Seminars :
Project : Company: MICO Bosch Ltd, Bangalore
Project : Availability Improvement in Bahmuller Machine used for Finish Match Grinding.
Team Strngth :Four.
External Guide :V.Rajendra Prasad.(Superintendent Mechanical Maintenance BOSCH Ltd)

Objective :The main aim of this project is to improve the availability in bahmuller machine there by preventing waste production. This also includes prevention of unnecessary waste such as over production, waiting time and reducing transporation etc thereby improving the quality, delivery performance and the cost of product by actively seeking the participation of associates.
The main aim can be summarized as
1. Reduction in set up time.
2. Frequent change overs.

Summary :Quick change over is a means of continually reducing waste associated with regular production activities.Quick change over enable reduced batch sizes which promotes production flexibility, lead times and reduced inventory levels.
FMG :The production of a delivery valve (DV) takes place in a machine called Bahmuller. Here each machine is ground to suit a corresponding body and this process is termed as Finished Match Grinding.
A characteristic of FMG process is that it does not allow interchangeability i.e., each pin is ground to match the dimensions of the corresponding body placed on the sensors during the process of grinding.
In our project an attempt has been made to reduce the setup time by visualizing the process.While doing the setup activity and by analyzing the process we have eliminated the setup errors, trail runs and the time wasted by the operator by the non value added activity during the change over process.
We have also made work easier to the operator by eliminating the unnecessary movement by providing required tools and master elements near by the machine which are required while doing the change over, so that the lead time required for the present change over activity is reduced with increased flexibility in change over and to give quick reaction to the customer order.

Learnings :
- Modern technology has advanced grinding operation to include CNC controls, high material removal rates with high precision, lending itself well to aerospace applications and high volume production runs of precision components.
- The project has been undertaken on a single finish match grinding(FMG). There are three other machine in the DV line. The work can be extended to all the other machine and to other departments.
- Instead of dressing the wheel in the machine which takes maximum time, it can be done outside so that setup time can be reduced from1 hour 23 minutes to 50 minutes.
- Instead of using 2 interlimits it can be replaced by a single unit so that time for changing the interlimit can be reduced.

Seminars :
Title : CARBON MONOXIDE AS ENGINE FUELAuthor: Nagananda A.K

Description :
Carbon monoxide (CO), also called carbonic oxide, is a colorless, odorless and tasteless gas, which is highly toxic to humans and animals. It consists of one carbon atom and one oxygen atom, connected by a covalent double bond

CELLULOLYSIS (BIOLOGICAL APPROACH)
There are four or five stages to produce ethanol using a biological approach :
1. A "pretreatment" phase, to make the lignocellulosic material such as wood or straw amenable to hydrolysis,
2. Cellulose hydrolysis (cellulolysis), to break down the molecules into sugars;
3. Separation of the sugar solution from the residual materials, notably lignin;
4. Microbial fermentation of the sugar solution;
5. Distillation to produce roughly 95% pure alcohol.
6. Dehydration by molecular sieves to bring the ethanol concentration to over 99.5%

GASIFICATION PROCESS (THERMOCHEMICAL APPROACH)
The gasification process does not rely on chemical decomposition of the cellulose chain. Instead of breaking the cellulose into sugar molecules, the carbon in the raw material is converted into synthesis gas, using what amounts to partial combustion.
The process can be broken into three steps :
1. Gasification — Complex carbon based molecules are broken apart to access the carbon as carbon monoxide, carbon dioxide and hydrogen are produced
2. Fermentation — Convert the carbon monoxide, carbon dioxide and hydrogen into ethanol using the Clostridium ljungdahlii organism
3. Distillation — Ethanol is separated from water

TECHNOLOGY :
1. Ethanol fuel mixtures
To avoid engine stall due to "slugs" of water in the fuel lines interrupting fuel flow, the fuel must exist as a single phase. The fraction of water that an ethanol-gasoline fuel can contain without phase separation increases with the percentage of ethanol.
- ETHANOL COMMERCIALIZATION
Cellulosic ethanol commercialization is the process of building an industry out of methods of turning cellulose-containing organic matter into fuel. The shift from food crop feedstocks to waste residues and native grasses offers significant opportunities for a range of players, from farmers to biotechnology firms, and from project developers to investors.
- REDUCED PETROLEUM IMPORTS AND COSTS
Production of ethanol requires significant energy, but current production derives most of that energy from coal, natural gas and other sources, rather than oil. Because 66% of oil consumed is imported, compared to a net surplus of coal and just 16% of natural gas is used.

Other Personal Details :
- DOB – 02th January, 1989
- Nationality – INDIAN
- Languages Known : English,Kannada,Hindi,Tamil.
- Father’s Occupation : Inspector in M.E.I
- Mothers Occupation : Senior postal assistant in S.B.C.O.Department

Declaration :
I hereby declare that the above furnished information is true to the best of my knowledge.
Date : 29//03/2013
Place : Bangalore