www.seforge.com Ltd Coimbatore : Production Engineering

[Admin]

SEFORGE LIMITED
www.seforge.com
seforge.com

Company Profile
SEFORGE Limited is a manufacturing company located in Coimbatore and having manufacturing locations in Coimbatore & Baroda.
The facility in Coimbatore will manufacture Ductile Iron Castings, Alloy Castings and Grey Iron Castings and for Wind Turbine Generators which include Hub Body, Main Frame, Rotor Shafts, Bearing Housing and Gear Box Housing.

Due to the advanced technology in every process, in near future, the facility will equip to cater casting requirements for Space projects, Pharma Industry, Defense and Heavy Machine manufacturing industries.
The facility in Baroda will manufacture forged components for Wind Turbine Generators.

Manager / Sr. Manager - Production Engineering
Experience: 15 - 20 Years
Location: Coimbatore

Job Description
1. Planning the machining and dispatch activities of machine shop.
2. Capacity planning and allocation of capacity to various customers.
3. Preparing dispatch schedule in co ordination with marketing.
4. Co ordination with foundry for casting supply.
5. Ensuring timely supply for vendor components for assembly.
6. Controlling in process inventory.
7. Maintaining the stock of cutting tools, jig & fixtures, consumables etc required for production.
8. Controlling tool crib activities.
9. Material handling / movements of machine shop.
10. Preparing various MIS reports.

Desired Candidate Profile
1. BE with min of 15 Years and diploma with 20 Years of experience in machine shop.
2. Should have worked as production supervisor in CNC shop.
3. Familiar with software used for planning activities.
4. Should have good knowledge of inventory control, tact time, lead time etc.
5. Able analyze the situation and raise the alarms whenever required.
6. Familiar with 5S, kaizan, lean, six sigma, ISO etc.
7. Familiar with excise and other related government formalities.

Email Address: ngopinathan@seforge.com

Keywords: Production Engineering

[Guest]

Dear Sir,
I here that there are vacancy for the post of Production Engineer, i am apply the same. Here attached my resume for your reference. Kindly give me chance for role in your organisation, and i assure you sir that i role best of my knowledge.
THIRUMOORTHY K PALANICHAMY
42, Chettiar Street,
Balasamudram (P.O),
Palani (T.K), Mobile: +91 9894146194 Dindugul (D.T) - 624 610, +91 9994998730
Tamil Nadu. E-Mail: tkpsamy AT gmail.com

OBJECTIVE
I envision myself playing a challenging role by making a contribution to the growth and success of the Organization I join and strive to expand my horizons in reaching the pinnacle.
SENIOR ENGINEER - PRODUCTION
Result oriented, proactive and hard working professional with a B.E degree in Mechanical Engineering, M.B.A in Project Management and 5 years of achievement driven experience in end to end production management in the industry. Hands on experience in production planning, quality management and manpower supervision in the production Environment. Understanding of all aspects governing operational and production activities and up to date knowledge of latest technological advancements, regulations/guidelines and statutory compliances in the industry. Effective resource planning / optimization, focusing on rejection control, enhancing productivity and profitability. Strong team builder with proven ability to motivate team members towards achieving production targets.
PROFESSIONAL STRENGTHS
Quality Adherence & Control Material Planning Manpower Supervision
Project Execution Operation Control MS Excel & Word Proficiency

EDUCATIONAL QUALIFICATION
M.B.A. (Project Management) in Alagappa University, 2008.
P.G.D. in Operation Research in Pondicherry University, 2007.
B.E. (Mechanical Engineering) in Anna University, 2005.
H.S.C in State Board of Tamil Nadu, 2001.
S.S.L.C in State Board of Tamil Nadu, 1999.

TECHNICAL SKILLS
- Packages : MS Office, C.,
- CAM Tools : Star Turn, Star Mill, Caps Turn, Caps Mill, TRIAC, FANUC
- CAD Tools : Auto CAD 2000
PROFESSIONAL EXPERIENCE
2005/11 to Till Date
M/S. SANDFITS FOUNDRIES PRIVATE LIMITED, ISO/TS 16949:2002, Coimbatore.
COMPANY PROFILE
It is one of the leading Production Unit at Coimbatore in India. It is now shaped like a perfect metal tool that has undergone frequent and brilliant process of casting, in the mould of four decades’ experience. It has marked its vital presence in the industry by bringing a number of products (with the ultimate feature called quality) to the scene as well as by consistently maintaining a prestigious clientele which major O.E.Ms. of several industries and many a small industrial group.
PRODUCTION ENGINEER
- Successfully completed the orientation program and gained a clear understanding of the operations and function of various aspects and functioning of departments involved in production process.
- Responsible for overseeing that the production target is achieved with acceptable quality and quantity on day to day basis by effective utilization of human recourses and machinery.
- Supervision process and working foe their continuous improvement at the plant, ensuring the smooth functioning of various production machines as well as organizing and coordinating periodic TPM.
- Analysis of quality issues and providing technical solution and compliance to ISO/TS norms.
- Handling material and manpower planning and managing effective utilizing of resources.
- Initiate projects to increase production efficiency and maintaining quality workmanship standards.
- A gained proficiency in M.S Office packages like Excel and Word and performed calculations like OEE (overall equipment efficiency), yields and other production related data.
- Documentation of the case must be complete in reporting and trend analysis.

2005/06 to 2005/11
M/S ANUGRAGA VALVE CASTINGS PRIVATE LIMITED, COIMBATORE.
COMPANY PROFILE
It is one of the leading Steel castings Production Unit at Coimbatore in India. It’s dealing with prestigious clientele which major Exports valve products and other engineering components of many countries.

GRADUATE ENGINEER TRAINEE
- Castings marking.
- Defect analysis and correct-action rise.
- Preparation of quality manuals, procedure, formats, work instruction, tool calibration procedure & schedules.
- Inspect in metallurgical aspects of metals & metal powder and all the testing methods including NDT/MPI.
TRAINING UNDER GONE
- Tami Nadu State Transport Corporation – Dindugul.
- T V Sundram Iyengar & Sons Ltd., – Coimbatore.
- G.D.Industries, Sidco – Coimbatore.
PERSONAL STRENGTH
- Absolutely reliable, quick learner, effective leader and a self-starter.
- Possesses great integrity and works with pride.
- Ability to problem solve in any work environment and high achiever with strong work ethic.
- Flexible adjusts well to changes and brings a work-hard attitude to the organization.
PERSONAL PROFILE
Name : T K Palanichamy Marital Status : Single
Father’s Name: T Kothandapani Sex : Male
Date of Birth : 18.03.1984. Passport No. : F4157175
Nationality : Indian. Driving License No. : 1723/TN/57Z/2002 Language Known: Tamil, English, Hindi.
ACHIEVEMENTS
- KUMITE champion in Japan Karate-do Ryobu-Kai (India).
- Athletic over-all championship in our college.
- District level kabbadi player during 2000.
- Active in Bharat Scout volunteer during 1995-1999.
DECLARATION
I do here by declare that the particular information and facts stated above are true, correct and complete to the best of my knowledge and belief.
Place:

Date:

(T.K.PALANICHAMY)

[Guest]

RESUME
- NAME RAVEENDRA.
E-MAIL raveendrabk07 AT yahoo.com
- QUALIFICATION Diploma in metallurgy.
- EXPERIENCE 18 Years.
Year Department Responsibility
1992-1993 Piston Ring App Trainee
1993-Till Cast iron foundry
Date Ferrous heat Shift treatment in charge

- PRESENT EMPLOYMENT Federal Mogul Goetz (India) limited.
Leading manufacturers of Piston and piston
Ring assembly for all automotive industries.
- PRESENT DESIGNATION Astt manager(Production)
- REPORTING TO Department Head.
- FOUNDRY CAPACITY 8100 tons per month.
- TYPE OF MOULDING Green sand machine moulding
- TYPE OF FURNACE Medium frequency 3000 kg , 2000 kg and 1500kg
Main frequency for centrifugal casting machine
- PRESENT RESPONSIBILITY 1) Melting,Moulding,Shakeout,Snagging,Heat Treatment of Cast Iron
and Raw material planning
2) Raw material fallow up, Raw material balancing
3) Ferrous ring foundry manufacturing with Gray cast iron S.G Iron and Ni-Resist cast iron. Recently visited SG and GREY CAST IRON FOUNDRY at GERMANY.
4) Conducting production, Quality and Projects
Review meeting at department level.
5) Costmer complaints and needs.
- OUTSTANDING POWER :
- ACHIEVEMENTS. 1) Reduced power consumption for blanks and for sleeves Production.
PRODUCTION :
Highest molding production and maximum
Utilization of melting furnace.

QUALITY :
Ring blank yield increased.

[Guest]

CURRICULAM VITAE
P.THIRUVARASAN

E-Mail Id :thiru101984 AT gmail.com
: thiru_84 AT yahoo.Co.in
Objective
To make myself indulge in the organization to enrich my skill and in turn further the organization development along with my skill.
EMPLOY HISTORY
Quality in charge Dec2010 to till date
JAYALAKSHM AUTO PRODUCTS HOSUR
Responsibility :
- Preparing quality documents like PPAP, CAPA etc.
- Maintaining & control of Documents related to ISO 9001 : 2008
- SQMI & SPM maintained.
Junior engineer. QAD. June 2008 to 25.12.2011
DIGHVIJAY PLASTICS AND ALLIED PRODUCTS (P) Ltd.,
Attibele, Bangalore.
Responsibility :
- Preparing quality documents like PPAP, CAPA etc.
- Maintaining & control of Documents related to ISO 9001 : 2008
- Handling customer complaints and take corrective action report
- Responsible for In-house process inspection, patrol inspections
- Handling and meeting customer regarding their requirements, improvements.
- Addressing non confirming product action plan & trouble shooting.
- Support to reduce customer complaint. Manage and prioritize local Manufacturing capacity. Supporting manufacturing technology and keep them update.
- To prepare the product process planning.
- Any type of drawing easily understanding.
- Maintain the SQMI.
Achievements :
- Solved Quality issues for Ashok Leyland products during 2009 to 2010 and reduced the PPM level from 2567 to 476 PPM through problem solving techniques.
- Solved major rejection components in-house & at customer end.
- Handled new project development for FVDP parts and produced successfully with zero defect.
- Handled new project development for CTTP, bus migration &truck migration parts and produced successfully with zero defect.
- First time new customer added in Daimler India commercial vehicle.
- Increase the production performance in quality related.
2. LINE INSPECTOR & P D INSPECTOR, NOV 2006 –May 2008
ASHOK LEYLAND LTD, Hosur .
Responsibility :
- Inspection of Final PDI chassis point in commercial Vehicle.
- Confirmation of vehicle standards and specifications
- Supporting the process, Production audit.
- Checking Perforation Highlighted In Road Testing Stage.
- To Ensure Chassis Assembly Build Quality.
- Evaluating Self Certification sheets
- Preparing monthly reports.
Educational Qualification :
- Diploma in Mechanical Engineering from DDCSM Polytechnic College, Palacode with 65 % score. Year of passing May - 2006
- Higher Secondary, Year of passing May - 2001 from G.H.School in Nagrasampatti .

[Guest]

N.Arputharaj
Email –arputharaj_66 AT yahoo.co.in, naraj_1966 AT sify.com _
________________________________________
Career Objective
Accumulate experience and knowledge in every Endeavour and strive to attain a better position and to place my caliber into a technologically and managerially scaled growth.
Professional Experience
24 years of rich experience spanning all activities in the responsible for Manufacturing/Production functions of the works- achieving production targets, quality Improvement, cost reduction, productivity Improvement, Cray casting foundry, and Aluminum foundry (GDC and LPDC) etc.,
Demonstrated Abilities
- Achievement oriented with excellent people management skills and ability to manage change with ease
- Self motivated and self learner and Dynamic team leader
- Excellent communication and team monitoring skills
- Production Planning Control & Scheduling, Vendors development Monitoring Skills
- Productivity improve efficiency and resource utilization and minimize cost single handle develop the organization from the scratch with high level of improve and dedication and shouldering the management responsible willingly
- Successfully and smoothly handling for growth of production Achievement and satisfied to Management.
Career Credential
Manager – Production and Operations – Since October 2008 till date
M/S. Efficient Engineering Products - Coimbatore -21.
(Mfrs of Aluminum Gravity Die Casting & LPDC & Machine shop)
Reporting to : Managing Director
Responsible For :
- Overall In charge of Target Oriented production activities in Conversional and CNC Machine Shop unit-1 and Aluminum Gravity Die Casting & Low pressure Die Casting (LPDC) for foundry unit-2 , CI Foundry –Unit-3 etc.,
- Identifying for Monthly, Weekly Schedule for Production planning and Daily shop planning, implementing & monitoring of technological changes to enhance productivity with proper documentation system implementation and monitoring for unit 1, 2, 3 etc.
- Preparation of raw material furnishes & its analysis for unit – 1,2,3
- Daily Twice Conduct to production meeting and monitoring & execution .
- succession planning of the workforce, shift management activities
- Establishing and implementing quality management system as per ISO System
- To Utilization of technical support Production planning, Manpower planning, Material planning, Machine planning, Manpower training, Time & Power etc skill development in order to achieve more production
- Implementing modification in equipments, process flow, working practices, consumables, power etc.for controlling& reducing conversion cost per unit produced
- Time Delivery as per customer’s requirement by proper co-ordination with production, Packing & Dispatch teams.
- To achieve the Zero rejection cost by implementing proper systems & procedures and invent systems to reduce the production costs always lower than the existing cost
- Keeping 5 “S” with regard to cleanliness & maintenance of the Work Place, Plant & Machinery
- Coordination with vendors and suppliers to achieve production target and follow up.
- Negotiating prices and terms of business Creating new tasks for organization growth
- Successful for smooth handling and motivated for employees and growth of production achievements
- Daily over all status reporting to Managing Director
Manager - Operations - From 14.02.2007 to 18.10.2008
M/s. Jai Industries Pvt Ltd, Coimbatore
(Mfrs of surface & Submersible Pumps for water lifting purpose)
Reporting to : Chief Executive Officer (CEO)
Responsible For :
- Overall Plant responsibility of the Production Department.
- Plan to day to day activities our production work and plan to daily, weekly and monthly plan and interact to production, purchase and Qc Development
- Production schedules, cost estimation activities and allocating work for achieving of monthly production targets
- Production Planning & Daily Performance Monitoring.
- Developing new vendors and suppliers assisting in meeting technical requirements
- Analyzing various processes/ applications and recommending process modifications and equipment calibrations to enhance operational efficiency
- New and existing vendors to constantly improve quality, price and delivery performance payment of dues to vendors
- Monitoring the materials and establishing the quality & quantity limits for effective inventory control
- Implementing modification in equipments, process flow, working practices, consumables, power etc.for controlling& reducing conversion cost per unit produced
- Successful for smooth handling and motivated for employees and growth of production achievements.
- Daily over all status reporting to Chief Executive Officer (CEO)
Asst. Production Manager – Machine Shop & Assembly from 05.08.2002 to 10.02.2007
M/s. SAM TURBO INDUSTRY LTD, Coimbatore -11
(Mfrs of Heavy duty Industrial Pump and slurry pump, pressure pump, chemical pump etc.,)
Reporting to : Production Manager, Works Manager
Responsible For :
- Over all Machine Shop & Assembly Section control in the IPD pump units
- Monthly , Weekly Schedule for Production Planning and Daily shop planning with proper documentation system monitoring
- Daily Production & Machine utilization Hours Monitoring
- Developing jigs & fixtures for power presses
- Maintenance of machinery and equipments
- Co-coordinating with external departments
- Training the operators for their career development
- To maintain ISO and 5s documentation work
- Responsibility of MR activities
- Restructuring the production line for improving the productivity.
- coordination and cooperation with superiors
- Successful for smooth handling and motivated for employees and growth of production achievements.
- Daily over all Machine shop & Assembly section status reporting to Production Manager & Works Manager
Machine Shop In-Charge (Heavy and Light Duty) - from 01.01.1996 to 30.07.2002
M/s. Universal Heat Exchangers Ltd, Coimbatore - 21
(Mfrs of Heat exchangers and all type of oil coolers, Pressure vessels etc.)
Reporting to : Works Manager
Responsible For :
- Over all Control in Machine Shop (Conversional Light & Heavy Duty)
- Planning and procurement of Raw materials
- Preparation of machine loading charts
- Scheduling of Orders as per customers requirements
- Daily shop planning with proper documentation system monitoring
- Daily Production & Machine and Man Power utilization Hours Monitoring
- Developing jigs & fixtures for power presses
- Maintenance of machinery and equipments
- Co-coordinating with external departments and cooperation with superiors
- Training the operators for their career development
- Daily over all Machine shop section status reporting to Works Manager
Supervisor cum Inspectors –M/C shop (Heavy and Light duty) – from 10.05.1987 to 25.12.1995
M/s. Eltex super casting Ltd ( A unit of May Engineers pvt ., Ltd (Mfrs of All Type of Automobile Vehicle clutch plate assembly, Value assembly etc.,)
Reporting to : Production Manager
Responsible For :
- Shift Control in the machine shop section and House keeping follow up
- Daily production target as per log chart and line inspection follow up
- Monthly, Weekly production schedule targets follow up
- Daily man and machine utilization hours log sheet follow up
Qualification :
Education ……………................ H.sc passed in April 1983
Technical………………………… 1). Diploma in Mechanical Engineering (DME)
(Passed in April 1987)
2). Type writing in English- Junior grade passed in May 1989
Computer Knowledge………….. 3). Well versed in MS office
Linguistic Skills :
To Speak……………….............. Tamil, English, Malayalam, Kannada
To Write…………………………. Tamil and English
Personal Traits :
- Over all production oriented Management
- Total Scheduled and production Planning Control Management
- Vendors Developments and controlling
- Excellent communication and smoothly handled for team monitoring skills

[abra54]

L.RAVI SHANKAR
e-mail : abishek_shankar AT rediffmail.com

CAPABILITIES
ENGINEERING :
- Reading and analyzing product reliability and field data, taking necessary corrective action decisions.
- Design logical procedures to achieve BIS.
- Investigating and diagnosing the source of manufacturing faults and product failures and in implementing a development programme.
MANAGEMENT :
- Interviewing, selecting and building a dynamic and effective team of engineers.
- Checking that project specifications satisfy customer requirements.
- Leading and monitoring a team of design , development, manufacturing and quality engineers to turn specification in to finished products.
TRAINING :
- Training engineering students and employees technical skills to achieve organizational objectives.
- Listening to trainee's problems, assessing the training needs and providing necessary support.
- Teaching technical subjects, in classroom using advanced media.
- Evaluating the training for setting future training objectives.
- Demonstrating the operating and testing methodologies.
- Conducting seminars, Audiovisuals, Industrial visits so that the trainees are abreast of the technology.
PERSONAL :
- Taking up new challenges voluntarily
- Meeting dead lines and milestones, ensuring projects and contracts are completed on time.
- Ensuring neat and tidy standards of work
- Learning quickly to adopt to new working environments and concepts.
COMPUTING :
- Operating the latest computer equipment with good working Knowledge.
Packages : MS- Word, MS-Power point
EDUCATION :
- B.E., Electrical & Electronics Engineering. (1987 -91) Coimbatore Institute of Technology, Coimbatore.
- Diploma in Electrical Engineering. (1980 -83)
PSG Polytechnic, Coimbatore.
- SSLC.I class(1980)
Mani Higher Secondary School, Coimbatore.
WORK RECORD / EXPERIENCE :
1993 JUNE - TRAINING OFFICER, PSG INDUSTRIAL INSTITUTE,
Present COIMBATORE.
Responsible for training the new recruits, employees of PSG Industrial Institute in Rotating Machinery Division ( Motor ,Pump, Submersible pumps & monoblok ), Heavy Engineering Division and the students of PSG College of Technology and Polytechnic.
Major Achievements :
- Introduced new training methods to ease the process of learning in manufacturing centers.
- Trained junior members of staff to the required proficiency level.
- Attended various technical training programs, seminars and workshop conducted by PSG College of Technology, to keep up to date with technical developments.
- Conducted functional training for the employees of DuPont Fiber Ltd.
- Organized several vocational training programs for overseas students.
- Undergone summer training at PR1COL, which increased the knowledge and confidence.
- Conduct CNC machining program for women’s.
May 87- May 93 PRODUCTION & QUALITY CONTROL ENGINEER,
SSF INDUSTRIES, CO1MBATORE.
Responsibilities include designing and developing AC Motors; Shop production engineering; Shop quality; Analyzing and correcting complaints; Installing and commissioning of pumps and motors. QC as per BIS norms.
Major achievements :
Major achievements :
- Designing a low voltage motors with improved performance
- Translated customer's specification in to designs and finished products on time
and budget.
- Provided training for all staff, resulting in securing BIS.
Dec 83 - Mar 87 SUPERVISOR, SOUTHERN ENGG.INDUSTRIALS,
COIMBATORE.
Responsible for the production engineering requirements of the assembly and manufacturing of motors and monobloc pump sets. QC as per BIS norms.
Major achievements :
- Implemented the new production methods to maximize the benefits of inventory control.
- Introduced and developed a quality program, resulting to the customer service.

[Guest]

Sir,
my resume attached with this mail. lf any vacancy in your company please reply me.i am resigning previous TVS job due personal reason( my father very serious to hospital). I am daily going to home,therefore search the job in Salem area.I am sincere to co-operate with our team.One year training completed in TVS Sundaram Clayton Limited,Chennai.
Given below my resume
One year experienced in Foundry Company (Sundaram Clayton Limited, Padi.)

RAMESH.R
E-mail ID : rameshrajatptc1990 AT gmail.com

Carrier Objective :
A waiting a opportunity to work in organization that gives me scope to develop mutually & committed and to exhibit my full potential to reach heights of excellence for the company and myself.
Educational Qualification :
Qualification College/Institution Board Year Aggregate
Diploma in
Production Engineering
Thiagarajar Polytechnic College, Salem-5 Board of Technical Education Final year
2007-2010
94.4%
SSLC
Govt.High School, Kamalapuram. State Board of Tamil nadu 2005 86.4 %

Skill Set :
Basic Knowledge in
- Auto CAD, MS-office
- PLC
Area of Interest :
- Manufacturing Processes
- Machines Shop Technology
Industrial Exposure :
- Undergone In-plant training in Sonal vyapar ltd, Salem.
Project Details :
Mini Project Automatic Air Relief Controller.
Main Project Fabrication Of Motor Cycle with Reverse Gear .
Industrial Experience :
- One year experienced in foundry company at Chennai.(TVS Sundaram Clayton Limited,Padi).Duration 18.06.2010 to 04.07.2011.
- I am a production supervisor in gravity die casting department.
- Some type of Diesel injection pump to be manufacture my department.
- Compressor, actuator spare parts to be manufacture my department .For example connecting rods, end cover ext…
Extra-Curricular Activities :
- Participated in Fine arts program in school days.
Co-Curricular Activities :
- Undergone training in industries.
Hobbies :
- Cricket,
- Reading the books.

[Guest]

Subject ; Application for Senior level position in operations, Machine shop, Manufacturing,
Production, Assembly .

Dear sir,
I am a Diploma Holder in Mechanical Engineering and have completed Diploma in Management, Having 27 years experience in Operations, Manufacturing , Production, Machine shops, Planning, Assembly, Quality and vendor development of precision engineering, Auto components Manufacturing, valves manufacturing , Pumps divisions , Gears and Gear Box manufacturing industries ,machine tool manufacturing and Tool Room areas.
Well versed with latest manufacturing techniques like JIT, KANBAN, 5S, SPF, LEAN MANUFACTURING,TPM and ISO/TS Concepts, API 6a standards and EMS , OH & S systems.
Trained in Germany and Japan.
Experienced in implementing projects and establishment of manufacturing set up..
Recently , I have established a Very Good manufacturing unit for a German based MNC in Coimbatore, with latest manufacturing technology and systems.
Established a Green field manufacturing shop floor for a reputed 100% EOU valve manufacturing unit.
If I have been given an opportunity to work in your organization, I will perform my duties to your entire satisfaction .
Expecting your favourable reply.
Salary Drawn : CTC 12.36 lacs / Annum
Salary Expected : Negotiable
Regards,
U.Vijayapandi,
E mail : vijayapandi65 AT yahoo.com
Senior Level Assignments in Plant Operations/Manufacturing/Project management/Production/Machine shop/Assembly/ Production Planning & Control/Vendor Development /Quality/maintenance.
EXECUTIVE SUMMARY
1 A competent professional with nearly 27 years of rich experience in Plant Operations, machine shop, Assembly, manufacturing, Production, Project Managements, Production Planning & Control, Quality, vendor development, Erection / Commissioning & Maintenance Operations.
2 Presently working with “ Magana Electro castings Ltd” in the Machining Division, as General Manager ,from January 2010, Responsible for operations, manufacturing, Machine shop Production, QC, maintenance ,Planning, Vendor development, New product Development dept etc.
3 Resourceful at strategizing techniques for maximum utilization of manpower/machinery.
4 Effective communicator with assertive and strong leadership qualities and analytical
5 A strategic planner with competency in devising significant solutions, and implementing safety management systems for maintaining sound environmental and safety conditions.
6 Extensive experience in managing inventory for maximum utilization of available resources, material management etc.
7 Expertise in implementing lean manufacturing , JIT,SPF, and TPM concepts in manufacturing areas.
8 Hands on experience in erection & commissioning of various equipments, assembly, project work etc.
Present Assignment at Magana
1. Overall responsibility for the operations of machining division which includes Planning, In-house production ( Machine shop with Precision machining and Turning operations in CNC and conventional machine environment ), subcontracting, New Product and process engineering department, QC, Maintenance etc.
2. Driving the above team for achieving following actions and objectives on monthly/ weekly/daily basis for the output. .
a. Receipt of Monthly schedule from marketing.
b. Monthly capacity planning and preparation of List of parts for subcontracting.
c. Preparation in-house Machine Loading plan .
d. Preparation of Supplier machine loading plan.
e. Cell wise plan vs Actual reports generation and review.
f. Gap analysis.
g. Forwarding the casting requirement plan to foundry.
h. Daily machine loading and follow Daily Work Management systems for daily output.
i. Implement 5S and TPM concepts.
j. Achieving OEE to above 75%.
k. Timely maintenance actions Like B/D , Preventive, reconditioning, Spares management etc.
l. Forming SGA ( Small Group activities) to focus on Problem solving methodology like 7 Steps of problem solving Techniques by using 7 QC tools.
m. Customer interactions on Technical issues.
n. Forming CFT for continuous improvement projects and review team presentations
o. Implement suggestion schemes and create Total Employee Involvement in all activities and latest manufacturing techniques.
p. For new product management, follow the activities like costing sheet preparation , Feasibility review and report preparation , Conducting design review meetings and planning for facilities like man, machine, Jigs and fixtures, Cutting tools etc.
q. Implement TS 16949 systems and to follow the requirements Like APQP, PPAP, Control plan, FMEA, Poka- Yoke , Kaizen improvements etc
r. Supplier assessment and vendor rating.
3. Preparation of MIS reports and forwarding it to MD.
4. To improve Monthly sales target of the company
5. To identify and recruit competent people along with HRD.
6. To Improve the margin of the product by doing optimization in process.
7. To make Lean layout of machines and to reduce Over all lead time of the product.
8. To Coordinate with Foundry , Marketing, HRD, Finance for respective requirements.
CORE COMPETENCIES
Plant Operations
1 Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
2 Preparing & maintaining operations, delivery & quality and maintenance related reports.
3 Responsible for Overall divisional turn over achievement.
4 Business planning, resource requirement identification(capacity planning) and planning for resources.
5 Improve OEE of plant and equipments.
6 Improve Morale of People and Create TEI through TQM activities.
Project Management
2 Managing the projects from concept to commissioning stage & handling project activities involving working out various requirements with respect to planning, utilities, machines, manpower & monitoring overall project execution for ensuring timely completion.
3 Developing financial projections, preparing budgets and performing extensive project costing.
Production Planning & Control
4 Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.
5 Overseeing overall Procurement activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings.
6 Continuously preparing Annual plan, monthly plan, weekly plan and daily plan and track the achievements through Daily work Management. Initiate cAPA for the failures.
Erection & Commissioning
6 Ensuring effective site management and discipline to ensure safe execution of the projects.
7 Erection, testing and commissioning of equipments, also providing utility services to the equipments.
8 Troubleshooting problems arising in the total execution of job with minimum time lag.
9 Taking stringent quality measures including preparation / maintaining necessary documents and to ensure compliance with standards.
Operations & Maintenance
10 Identifying areas of obstruction/breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.
11 Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and work within the budget.
Quality Assurance
12 Monitoring adherence to quality systems & comply with ISO quality standards along with maintaining the requisite documents.
13 Implementing quality systems in the organisation to reduce rejections and ensure zero defect products.
14 Familiar with SPC and control charts .
15 Experienced in Quality control process control charts and control plans.
Man Management
16 Managing a team of workmen, supervisors, Engineers , managers and guiding them to address and resolve performance bottlenecks along with imparting in house training.
17 Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.
18 Supervising workmen on the floor and ensuring optimised production output and quality of products manufactured.
19 Maintaining Discipline in the shop floor by imparting training to follow latest manufacturing techniques and smooth running of the plant.

Previous Experience
Name of the organization Period of Employment and year of joining
Position Held
Company Profile
Area of Experience
GTN Engineering India Ltd
Coimbatore

13 months/ December 2008
Senior Head –Operations GTN Engineering is 100 % EOU company , manufacturing Valve assemblies for FMC Technologies for their world wide Requirements They are Certified with Integrated manufacturing systems like ISO 9000, EMS & OH &S, API 6( a )etc. Following Lean 6 Sigma, 5S and TPM concepts. In charge for machine shop ( Machine shop is having more than 25 CNC machines)
Responsible for Production, maintenance , QC , Vendor development etc.
Establishment of machine shop in New premises including layout, shifting of Old machines, Purchasing new machines , Commissioning etc.
Involved as a Key person in the system implementation in the company.
Eppinger Tooling Asia Pvt Ltd ( A German MNC)- Coimbatore

2 Years/ 2006
Works Manager Eppinger Tooling Asia Pvt Ltd is a German MNC, is the leader in manufacturing Tool holders and Turret assemblies, Live Tool Holders, Preci flex Tool applications etc for World wide CNC manufacturers.
Indian Manufacturing Plant is a newly Established Unit and has developed rapidly. In charge for the Over all Technical plant activities.
Involved in setting up the plant from scratch. Established a World class machine shop. Established the Assembly shop. Recruited the total strength of 250 Employees .System Establishment, Productionisation of the plant , Creating supplier base for the machined components and developed about 20 suppliers in Coimbatore. Achieving the Target as per The Parent company( based at Germany).
India Nippon Electricals Ltd( ATVS Group)- Hosur

7 Years/ 1999
Assistant Manager- Machine shop and Assembly section. India Nippon Electricals is a Collaborated company among with Lucas TVS and a Japanese company named Kokusan Denki- Japan. They are the manufacturer of Two wheeler and Three wheeler Fly Wheel Magnetos, and other Electrical Items like IG Coil , RR ,Wiring Harnesses etc. Main Suppliers to TVS Motors, Hero Honda, Kinetic Honda, Honda motors etc. Also doing export.
They are following Latest manufacturing Techniques Like Lean Manufacturing, SPF, etc Incharge for Machine shop and Assembly shop. Responsible for Production planning and control, Target Achievements, Labour control, Improve efficiency of operators, Improve OEE, Forming SPF layout and implementing Single Piece Flow of manufacturing .
To run and achieve the production as per Takt time in the cells.
Implementing Team building activities like SGA ( Small Group activities) , Establishing CFT functions, Implimenting TPM, KANBAN, 5S Activities.
Autolec Industries- Chennai.

3 years/ 1996
Superintendent – Machine shop. Autolec Industries is presently called as TVS –Autolec. They are manufacturing Oil Pumps and Water Pumps for Automobiles.
They had established Lean Manufacturing concepts with Cell Concepts. Responsible 3 machining Cells and assembly production.
Had trained in Module Leader / Cell leader functions.
Responsible for Cell planning and Cell output, Rejection control, Setting time and cycle time reduction , implementing systems and new concepts etc.
Pricol Coimbatore
7 Years/1989 Engineer -machine shop Pricol is manufacturing Dash Board instruments , Speedo meters, Temperature gauges, Oil pumps , Defence equipments etc Have worked as shift incharge in Auto machine shop, and Head Of the section in Pumps machine shop.
Have manufactured a lot of SPM at inhouse .
Around 6 Single piece flow layout are formed and trained the operators. Responsible for Target achievements and Labour control. Key person in ISO system Establishment in the organization.
Shanthi Gears Ltd, Coimbatore
1 Year/1987
Incharge Gear Grinding and worm grinding section and machine shop Shanthi Gears is the Leader in Gears and Gear box manufacturing. They had about 4 manufacturing units in Coimbatore.
Incharge for the Production area.
Have established some of the gear grinding machine operations
Shift incharge for Machine shop.
Trained in Gear grinding, Hobbing, Gear Tester , and with all gear and gear box related subjects.
Easun Machine Tool Works
3 Years/ 1984 Supervisor – Machine shop Easun Machine Tool works were doing Machine Tool reconditioning work and SPM manufacturing .
They had a very good machine shop and machine Tools dismantling and assembling shop. I was working as Supervisor for machine shop and assembly shop , vendor development, Planning etc.
Have handled all types of machine tools like lathe , milling, shapping, plano miller , Gear hobbing, Thread milling, Gear Grinding machines etc.
TRAINING PROGRAMS
1 ISO 9000, QS9000, ISO 14001& TS 16949 internal auditor training
2 Cell Leader / Module Leader training ( on JIT, KANBAN, SPF etc.,)
3 JIT management training at Japan conducted by JIT Management Laboratory, Tokyo, Japan.
4 Trained in ERP system and latest manufacturing technology at Germany.
5 Project management and establishment activities.
IT SKILLS
5 Working knowledge of MS Office & Internet & possess knowledge on Networking & VPN connections. Experienced with ERP system.
ACADEMIC CREDENTIALS
1 Diploma in Management from Indhira Gandhi Open University in 2005.
2 Diploma in Mechanical Engineering from Sankar Institute of Polytechnic, Tirunelveli in 1984.

[Guest]

One year experienced in Foundry Company (Sundaram Clayton Limited, Padi.)

RAMESH.R
E-mail ID : rameshrajatptc1990 AT gmail.com

Carrier Objective :
A waiting a opportunity to work in organization that gives me scope to develop mutually & committed and to exhibit my full potential to reach heights of excellence for the company and myself.
Educational Qualification :
Qualification College/Institution Board Year Aggregate
Diploma in
Production Engineering
Thiagarajar Polytechnic College, Salem-5 Board of Technical Education Final year
2007-2010
94.4%
SSLC
Govt.High School, Kamalapuram. State Board of Tamil nadu 2005 85.4 %

Skill Set :
Basic Knowledge in
- Auto CAD, MS-office
- PLC
Area of Interest :
- Manufacturing Processes
- Machines Shop Technology
Industrial Exposure :
- Undergone In-plant training in Sonal vyapar ltd, Salem.
Project Details :
Mini Project Automatic Air Relief Controller.
Main Project Fabrication Of Motor Cycle with Reverse Gear .
Industrial Experience :
- One year experienced in foundry company at Chennai.(TVS Sundaram Clayton Limited,Padi).Duration 18.06.2010 to 04.07.2011.
- I am a production supervisor in gravity die casting department.
- Some type of Diesel injection pump to be manufacture my department.
- Compressor, actuator spare parts to be manufacture my department .For example connecting rods, end cover ext…
Extra-Curricular Activities :
- Participated in Fine arts program in school days.
Co-Curricular Activities :
- Undergone training in industries.
Hobbies :
- Cricket,
- Reading the books.

[Unregistered]

RAKESH.R
B.E MECHANICAL ENGINEERING

Education :
2009 – 13 Park College of Technology, Coimbatore.
Anna University, Coimbatore
B. E Mechanical engineering 7.89 CGPA

2008 – 09 Kadri Mills Higher Secondary School, Coimbatore.
State board
85%

200607 C.R.R Matriculation and Higher Secondary School, Coimbatore.
Matriculation
84.5%

Skills :
Areas of Interest Automobile Engineering(Engines), Manufacturing Technology.
Programming and C, C++.

Script Languages :
Operating Systems Windows XP, windows 7
Technical Electives Six Sigma & Lean Manufacturing.
Design Tools Pro/Engineer, Auto Cad 2D

Achievements and Awards :
Awarded the winners prize for volleyball in zonal Tournament, 2008.
Completed prathmic examination in hindi with second class.

Papers and workshops :
Presented a Paper on “Steering Controlled Head Lamps in Automobiles”
Attended personality and career development program

Interests :
Painting.
Playing cricket.

Personal Information :
Date of Birth : 19rd November 1991
Father’s Name : Mr.R.Rakesh
Mother’s Name : Mrs .R.Renuka Devi
E – mail ID : rakeshravi91 AT gmail.com
Languages Known : Tamil, English,Malayalam.

Declaration : The information furnished above is correct to the best of my knowledge.

Date :
(Rakesh.R)