A.MELVIN ROCHE
mail : melvin_jaya AT yahoo.co.in

JOB OBJECTIVE :
Seeking professional job career in Production / Engineering Development field preferably at Manufacturing sector.

SUMMARY AND SKILLS & EXPERIENCE :
- A DME Graduate with 9 years of experience in Production department at automobile part manufacturing sector.
- Thoroughly experienced in all aspects of production planning from requirement planning to dispatch of the product.
- Experienced in all aspects of the production including Manpower, Kanban, Machine planning and Despatch.
- Experienced in maintaining Internal PPM, Customer PPM, Complaint levels and ensuring 100% delivery performance, Zero PPM.
- Hands-on experience in the organising and planning of production targets to achieve customer satisfaction.
- Excellent communication skills with troubleshooting, analytical and problem solving capabilities.
- Proficient in implementing systems and procedures to reduce rejection levels and ensure conformance to pre-set quality standards.
- Proficient in developing new products along with the Engineering and quality team to meet the customer standards.

ORGANISATIONAL EXPERIENCE :
- From Apr’ 10 to till date Asia motor works Ltd, Bhuj, Gujarat as a Asst.manager
- The company is in manufacturing of wheels for GM,Maurthi.
- From Nov’ 08 to Apr’ 10 in Sharda Sejong Auto Components India Ltd, Chennai.The company is manufacturing exhaust system for Hyundai Motor India.
- From June’ 05 to oct’ o8 with TVS Wheels India Ltd as Asst enng in manufacturing departement.
- The company is engaged in manufacturing of wheels for Hyundai, Ford, Toyota, Maruthi, Tata motors.
- From Apr’03 to June’ 05 with Arvin Exhaust Indian (P) Ltd. as Team Leader – CAT & B226 cell
- The company is engaged in manufacturing exhaust systems for Ford, Toyota, ITL and Bombardier,
- From May’02 to April’03 with Nagalakshmi Engineering Works as Supervisor – Shop floor
- The company is engaged in manufacturing Engineering Works.

KEY RESPONSIBILITIES :
Production Department :
- Co-ordinating with the entire team to achieve the production target, Customer PPM, Scrap cost reduction, Lead time reduction, cycle time reduction, SPC, Accident time loss to meet the company target.
- Excellent organizing capability to meet the daily requirements of customer and daily production schedule.
- Guiding of team members to actively participate in Employee involvement team for suggestions, implementation.
- Reduction of cell internal problems with QC tools.
- Trouble shooting, poka yoke, single piece flow, Kanban card monitoring, Lead & cycle time reduction are the part of responsibilities held.
- As a team leader giving training like MIG, TIG, ROBOT Welding to all OE’s.
Chief Accomplishments’
Achieved Green belt in six sigma project for the cycle time reduction and increased the production from 250 nos to 500 nos
- Played a major role in the development of Ford and Bombardier Assembly.
- Achieved production target of 200 from 80nos. with in 1 year period by continuous improvement.
- Awarded “Highest number of Suggestion and implementation” for consecutive years.
- Awarded “Higher Productivity”
- Received “WORLD CLASS CERTIFICATION & PRESEIDENT AWARD” for CAT cell.
- Maintaining 0 PPM for 3 years
- Maintaining 0 Accident for 3½ years

IT SKILLS :
- Windows, MS-DOS.

CERTIFICATIONS :
- Best student for all academic year in Diploma
- 100% attendance in Diploma
- Certified for advance welding MIG & TIG
- Certified for maintaining 0ppm ,accident, changeover, 5’s, six sigma.

TRAINING PROGRAMMES :
- Attended training on a wide range of topics including Arvin Meritor Production Systems (AMPS), White Belt, PPAP, APQP, Continuous Improvement, KANBAN, Employee Involvement, Visual Management, TS16949, TPM, Error Proofing, MIG, TIG & ROBOT welding.

EDUCATION :
- Diploma in Mechanical Engineering from Srinivasa Polytechnic, Kalamavur in 2002. (Secured of 91%)

I hereby declare that above mentioned particulars are true to the best of my knowledge.

Place :chennai