Kalpataru Power Transmission Ltd Mumbai Gujarat : QA/QC Engineer

[muthukalee]

QA/QC - Senior Manager / Manager / Dy. Manager / Senior Engineer / Engineer

Code : 06

Graduate in Mechanical/Civil/Electrical engineering with 3 - 17 years of experience in Oil & Gas cross country pipelines projects. Experience in quality control and quality assurance of Pipeline/Piping work with certified courses in ASNT Level – I / II / III etc. Conversant with the preparation of Quality Assurance Plan and Formats, based on specifications and data sheets for construction as well as those required for engineering procurement purposes. Conversant with work procedures involved in Pipeline laying and plant piping work, in according with installation standards etc.Conversant with various codes of practices and standards viz. IS codes and American Codes as are relevant for oil & gas industry. Conversant with the statutory safety requirements as per Oil & Gas Industry Standards viz. OISD.Experience in dealing with leading oil & petrochemical consultants like EIL and vendors is preferable.

About us :
Kalpataru Power Transmission Limited, an integral part of dynamic & versatile Kalpataru Group with holding of 54.99%, is a leading multidimensional EPC Contracting company with a diversified portfolio in Power Transmission & Distribution, Cross Country Pipeline, Oil & Gas field Surface Facilities, Civil Infrastructure Projects, Power Generation (biomass) as well as Railway projects. As an EPC contractor, our strengths lie in design and engineering, procurement, fabrication, erection, installation & construction, testing and commissioning, Post commissioning operation and maintenance. Having strong project management skills and an excellent track record constructed towers up to 1200 KV in India & Overseas.

Contact us :
Kalpataru Power Transmission Limited
Plot No. 101, Part III, GIDC Estate,
Sector 28, Gandhinagar-380028,
Gujarat, India.
Tel +91 79 23214000
Fax +91 79 23214239

101, Kalpataru synergy,
Opp. Grand Hyatt, Vakola, Santacruz (E),
Mumbai 400055. India.
Tel +91 22 30645000 (Board)
Fax +91 22 30642500 (Int’l), 26712608 (Infra)
hrd@kalpatarupower.com
http://www.kalpatarupower.com

[jigneshpanchal7]

dear Sir,

I send my Resume for QA/QC engg. and welding Inspector.

Jignesh H Panchal
jigneshpanchal7 AT gmail.com

QA/QC ENGINEER / WELDING INSPECTOR
Career Summary :

Eleven (11) years of professional work experience with various prestigious Third Party Inspection & PMC of Projects & Manufacturing Unit. Excellent track record with QA / QC (Piping ,welding & structural’s ) in Oil & Gas construction industries including Refineries. Wide range of various QA/QC inspection activities in project as per applicable Client specifications, International standards and Codes practices.

Educational qualification :

- Diploma in Mechanical Engineering from M.S.University Polytechnic,
Vadodara, Gujarat, India

Professional Qualification :

- Certified Welding Inspector CSWIP 3.1 TWI, UK.
Certificate No. 49926 Expiry : 30/07/2015
- ASNT LEVEL II Dye Penetrate Test (PT)
- ASNT LEVEL II Radiography Test (RT)
- ASNT LEVEL II Ultrasonic Test (UT)
- ASNT LEVEL II Magnetic Particle Test (MT)

Professional Experience :
Company : Germanischer Lloyd’s Industrial services, Gmbh.
Project : 1) GGSR (Guru Gobind Singh refinery), Bathinda , Punjab, India.
Client : HMEL (HPCL Mittal energy limited-HMEL)
Position : III party inspection - welding Inspector/ Inspection engineer
Description : Refinery major project (DCU, PPU, Power Plant-153 MW,CDU/VDU,RODM)
Duration : August 2010 to till date. (Ongoing project)

Company : Toyo Engineering India Ltd.
Project : IRUP, Gujarat Refinery, Vadodara, Gujarat, India.
Client : IOCL, Vadodara
Position : QA / QC Engg. (welding Inspector/ Inspection engineer)
Description : Refinery major project (DCU, ISOM, Power Plant-60 MW)
Duration : July – 2008 To July - 2010

Selected Key Contributions :

- Developed QA/QC standard inspection formats and test packages for various projects.
- Appreciation from the client for keeping high quality standards and successfully completing of DCU Heater.
- Hydro testing & commissioning : Review the documents for the Hydro packing list, line history, and the ITP, Procedures, NDT reports, checking the equipments like pressure recorder, pumps, NRVs, materials and witnessing the Hydro testing for the Tester header, and witnessing and monitoring of Air pigging, Foam pigging, Gauge pigging also, and monitoring the hydro testing, witnessing the golden joints welding,

Selected Key Responsibilities :
- Ensure subcontractor working as per the companies’ standards, specifications and standard quality
requirements.
- Witnessing & verifying the subcontractors WPS, PQR, Welder Qualification records& ITP for piping, tanks & structural.
- Monitor/Follow-up of FSI (Flawless Start-up Initiative) activities during construction phase of work.
- Check & Review Final documentation for each stage of work of each sub-contractor.
- Attending the weekly meeting with contractors & management.
- Preparation, Issuance and Maintenance of Non Conformance Report (NCR’s), Observation Notes, Site Queries, Site deviation Request (DVR’s) as per ISO 9001 Quality Control System Standards.
- Checking whether the corrective & preventive actions were properly implemented.
- Coordinate Inspection Activities & liaise with Client Engineers and respond to quality matters.
- Incoming material inspection & related documentation.
- Review of Mechanical Construction Check Sheets for update in the WinPCS, for client review.
- Review the ITP’s & method statements.
- Assist to prepare the Project quality plan.
- Piping & Welding Daily inspection & monitor the Inspection Coverage, welder repair rate & NDT activities.
- Witnessing the destructive & non destructive testes as per requirement.
- Surveillance inspection of the welding parameters.
- Verify the welder’s qualifications & validation.
- Verification and signing off the inspection documents.
- Test pack, NDT control sheet verification.
- Auditing the Consumables records and Inspection documents.
- Punch listing of the system, hydro test and re-instatement witnessing.
- Interpretation of Radiography films.

Coating and painting Inspection
- Inspection of Raw materials and verification of Test certificates
- Review the calibration due dates for all measuring Instruments
- After completion of Shot Blasting check the Roughness of the pipe by using Press O film,
- Check the pre heating temperature of the pipe by using digital thermometer before the epoxy coating,
- Check the temperature for the PE film and adhesive temp.
- After completion of coating check the coating thickness by using of D Meter ,DFT gauges.
- Monitoring and Inspection of Holiday testing by using of 25 K.V,
- Monitoring and inspection of Peel of test for ever 25th pipe
- Monitoring of all testing like Elongation test, Impact testing, slippage testing, DAC, etc.
- For concrete coating check the pipe weight before coating and after coating, Monitoring and inspection of cube testing (7Days/28Days), density, water absorption, and weight of the concrete coating.

Professional Experience :
Company : Lizer Cylinders Ltd. Gandhidham. (Kutch, Gujarat)
Position : Sr. QA / QC Engg.
Duration : Jan. – 2008 to June - 2008
Company : Everest Kanto Cylinders Ltd. Gandhidham. (Kutuch, Gujarat)
Position : Sr. QA / QC Engg.
Duration : Oct. – 2005 To Dec. – 2007
Job Responsibilities :
- To prepare Quality Assurance Plan / Travels for smooth functioning & Better Quality.
- Inspection of incoming materials and preparing Incoming materials inspection report.
- To prepare the action plan to minimize rejection & rework.
- Sharp knowledge of different types of processes & defects related to cylinder as per Indian Standard & International Standard.
- In process Inspection at workshop :
a) Identification of material w.r.t Test Certificates and transfer of identity, checking the product markings as per Code & making Material Identification Report.
b) Check the layout & set up as per drawing and prepare Inspection Report complying with Code requirements.
c) Inspection of Top & Bottom formed Cylinders as per code.
d) Inspection of Heat Treatment (Hardening, Quenching & Tampering).
e) In process Hardness (Poldi – Brinnel – Rockwell) as per Code requirement.( Automatic Brinnel Hardness Tester)
f) In process Ultrasonic Testing (Automatic Ultrasonic Testing Machine with 5 Probe) & prepare Ultrasonic Testing Reports.
g) In process machining inspection for Neck Threading & prepare machining Reports.
h) Witnessing of Hydrostatic Stretch Test (300 Bar) & Pneumatic (200 Bar) as per job requirements and fulfilling Code requirement.
i) Final Inspection of the product as per the drawing and making the Final Dimension report.
j) Check surface finish including sand blasting grade of finish and DFT.
- Checking Non -Conformability within process and maintain quality level as per related standard (Raw material to Final finished product ).
- Inspection co-ordination for production batch testing with the third party inspection agency like as BIS; SGS; Lloyds register.
- Also I have knowledge of different types of test as...
- Tensile, Bend and Impact test , SSCR.
- Hardness test (Poldi – Brinnel – Rockwell)
- Ultrasonic – Magnetic Particle – Dye Penetrate Test.
- Pressure Cyclic Test, Hydro Burst Test, Bonfire testing.
- Proto Type Testing

Company : Birla NGK Insulator Pvt. Ltd. Halol. ( Panchamhal, Gujarat)
Position : QC Supervisor
Duration : April. – 2005 To Sept. – 2005

Company : Virat Engg. Pvt. Ltd.
Position : Production / QC Supervisor
Duration : Sept. – 1999 To April. – 2005
Job Responsibilities :
- To prepare Quality Assurance Plan / Travels for smooth functioning & Better Quality.
- Inspection of material or product at vendors place.
- Inspection of incoming materials and preparing Incoming materials inspection report.
- To prepare the action plan to minimize rejection & rework.
- In process Inspection at workshop :
a) To prepare WPS, PQR, WPQ as per ASME code Section – IX requirements.
b) Identification of material w.r.t Test Certificates and transfer of identity, checking the product markings as per Code & making Material Identification Report.
c) Check the layout & set up as per drawing and prepare Inspection Report complying with Code requirements.
d) Check the Back gouging DP test and making LPT Examination Report.
e) Inspection of formed heads as per code.
f) Prepare weld map & weld Plan.
g) Offer Radiography of joints, where needed and Interpretation of Radiographic Film as per ASME Code & prepare Radiographic Examination Reports.
h) Final Inspection of the product / equipment as per the drawing and making the Final Dimension report.
i) Witnessing of Hydrostatic Stretch Test & Pneumatic test as per job requirements and fulfilling Code requirement.
j) Check surface finish including sand blasting grade of finish and DFT.
- Arrangement of man power.
- Line up of work.
- Inspection co-ordination for Products testing with the third party inspection agency like as Lloyds register, IBR , IDMC.
- Also I have knowledge of different types of test as ........,
- Tensile, Bend and Impact test.
- Radiography - Ultrasonic – Magnetic Particle – Dye Penetrate Test.

[Guest]

RESUME
Ajgaonkar Nikhil Madhav
Educational Qualification : H S C ( Mumbai university )
Appeared For S.Y.Bsc.
E-mail ID : n_ricky2u AT yahoo.com
Computer Qualification : MS Office and Internet;
Technical Qualification : ASNT LEVEL-II as per SNT-TC-1A
Ultrasonic Testing
Radiographic Testing(INT)
Magnetic Particle Testing Liquid Penetrant Testing
Work Experience :-
working as an NDT Technician With M/s Quality Enterprises, C/O Mr. Arvind Bhide (Mumbai) till date.During this period performed various NDT methods on various sites ( LAST 4YEAR)
1. Reliance Industries Ltd.(Patal Ganga &Surat-Hazira) carried out UT of weld joints of pressure vessel and sphere and lamination check of plates
2. BPCL(chembur)Carried out shafts & UT of weld jonts in pressure vessel.
3. HPCL(chembur)Carried out UT and MPT of weld joints, Shafts and forgings.
4. INDAL(Belgaum) Carried out UT and MPT of weld joints of slurry tanks and castings.
5. Slumberger (Vaizag)Carried out UT thickness Gauging of their Offshore equipments under Bureau Veritas.
6. Tubestar Ltd{Working on equipmens of Offshore} Carried out UT on Drilled Pipe in Kakinada sea port(A.Pradesh), Paradeep Port Trust.(Orissa). I.T.S(Mumbai).For same company Carried out UT on Tubings of onshore in Mehsana(Gujarat).
7. Nafta Pita (Int.) Carried out MPT for Mast Inspection in Rajasthan.
8. Carried out UT on Shafts of Sugar Factory in Bardoli.
9. Worked on the project of chemical process Eqpt Ltd carried out UT on debonding check under German Company LURGI BISCHOFF.
10. Carried out UT & LPT of weld joints of tanks Under Nuclear Power Corporation Ltd.

11. FINOLEX INDs Ltd Carried out UT of tee joints of sphere and storage tanks.
12. RELIANCE PETROLEUM Ltd Carried out UT of weld and high
temperature thickness gauging of crude oil columns.
13. Working as a sight incharge in MAZGAON DOCK LTD. Since 3 ½ yrs
in contract base under Indian Navy at Submarine secret project.

Extra circular activities :
1. Played for Balmohan Vidya Mandir, Harris Sheilds, Gail Sheilds, Vinu Mankad Trophy,
Coca-cola cup,Kellogs cup.
2. Mumbai Cricket Association- Under 14, Under 16, Under 19.
3. Dilip Vengsarkar (ELF Acedamy) Under 16, Under 19.
4. Played for Ambedkar college Inter College & C.K.Naidu (as captain)
5. Played for Sunder Cricket Club From last 5 years as captain
Kanga league ‘C’ division
6. Played for Mumbai Junior Cricket Tournament Summer Sheild.

[Guest]

qa/qc engineer piping