Italindia Packplus Pvt Ltd Coimbatore : Vendor Development Engineer

[muthukalee]

ENGINEER - Vendor Development

Job Location : Coimbatore

Age Limit : Max. 35 years

Education Level : Degree in Mechanical Engineering

Relevant Experience : 5 years of experience in vendor development

Job Description :
* The ideal candidate would be maximum of 35 years with a Degree in Mechanical Engineering with atleast 5 years of experience in vendor development
* Salary and benefits will not be a constraint for the right candidate

Please courier your application immediately with a passport size photograph and copies of testimonials to or mail to info@italindia.in

For more details, contact
Mr. R. Kalaimani
Managing Director
ITALINDIA Packplus Private Limited
Mobile : 094433 - 73640
Phone : 0422 - 2653543 / 44

About us:
ITALINDIA PACKPLUS PRIVATE LIMITED is a joint venture company between MACDUE, Bologna - ITALY and PENGUIN ENGINEERS, Coimbatore - INDIA.The INDO - ITALY collaboration is to manufacture the MAC DUE Shrink wrapping Machines in India and market directly in India / export on behalf of MAC DUE.

Contact us :
Italindia Packplus Private Limited,
S.F. No. 93, Kondayampalayam,
Vaiyampalayam post,
Coimbatore - 641 110,
Tamil Nadu, India
Phone : + 91 - 422 - 265 3543 / 44
Fax : + 91 - 422 - 265 4454
Mobile : + 91 94433 73640
http://italindia.in

[Guest-IJT]

vijay prasad
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The submitted value of field named "Email :" is:
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vprasad12 AT gmail.com
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The submitted value of field named "Designation / Name of the Post / Skill Set" is :
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Production Management/ Process/ Production planning/Vendor development
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The submitted value of field named "Copy Paste Your CV / Resume Here :" is:
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1 | P a g e
RESUME
Vijay Prasad
Email-vprasad12 AT gmail.com & vprasad12 AT rediffmail.com
Career Objective
To seek a responsible position in an organization where opportunity exists for innovative and
challenging professionals.
Professional Summary
An astute professional with over 14 years of projects tracking NPD, DFM, Engineering &
Instrumentation. Production Process Experience in manufacturing of electronic components
& electronic manufacturing services (EMS). With wide experience & exposure to the world
class manufacturing techniques like Kaizen Methodologies from the renowned MNC’s like
Solectron Group, Malaysia. C-mac Solectron EMS India, Bangalore, Digi m2m
international group of company. MobiApps India Pvt. Ltd, Bangalore. Currently
associated with SAR-Group, Luminous Power Technologies Pvt. Ltd., India. As a DGMEngineering
(R&D) Possess strong skills in planning, monitoring NPD, DFM, Product
Validation, Servicing, production Process , Testing & RMA customer returns etc.
Proven track record in implementing & safety measures and ensuring compliance of various
standards like ISO9001-2000, TS 169469, and IS0 14000 & OSHA18000. Possess strong
knowledge on the ERP systems like Baan & SAP (MM- module & SD-Module).
Products Summary
Experience in electronics manufacturing services (EMS) assembly of PCB cards of power
supply, UPS, INVERTER, Electronics Energy Meter, CTV, CFL, TELECOM Card,
AC control panel, wiring harness connectors for CTV & Automotive Harness, R/C
Network & HMC (Hybrid Micro Circuit).Apart from that Industrial instrumentation
programming like In-circuit tester(ICT),X-ray m/c, AOI m/c, ESS m/c, Reflow m/c,
Wave soldering, SMT(Surface Mount Technology) m/c PLC & Auto Insertion(A.I)
m/c etc.
Professional Qualification
- Four years B-tech in Electronics & communication from RVD University.
- Three years Diploma in Electronics & communication from Bangalore University.
Academic Qualification
- High School from Vivek Vidalaya, Jamshedpur, B.S.S.E Board.
- Intermediate with science Profession College from Jamshedpur Co-operative College,
I.E.C.Board.
Professional Experience
Current Employment
SAR –Group, Luminous Power Technologies Pvt. Ltd., Gurgaon.
Presently working as a DGM-Engineering in R&D.
From 23rd April 2010 to till date.
Company Profile
SAR –Group of company, Luminous Power Technologies Pvt. Ltd.”Jis Pe Desh Kara Bharosa”
IMT Manesar, Gurgaon is leading Brand manufacturer in Power Electronics solution
provider in China & India. We are designing and supplying power electronics products,
Telecom, e-Bike, RO water purifier, mobile, Solar lighting, Batteries in automobile,
telecom, railways etc. in all over world markets. Globally, our pioneers international
customers like Hyundai, Maruthi, Tez, Titronics,Volvo, Toyota, Tata Motor, Indian Railway.
BSNL, Air tel etc.
2 | P a g e
- Define the Schedule plan activity as Road Map on which basically declared Budget &
ETD based on sampling Proto Type & Production Launch.
- Prototype run lab testing and field evaluation of new products get involved to sales and
service team.
- Taking care R&D projects to be down loaded to manufacturing after Design Stage (DFM)
through all Technical Data engineering process documentation through FTP server.
- Customized products mostly for overseas market.
- Co-ordinate with Team member and assigned the work responsibility based on his/her
specialization meet the mechanical concept approval & aesthetically finalization
Technical qualified the products based on required specification along with validation
test report to achieve the define Target frame on time.
- Reporting to Management as weekly review progress report & progress activity.
- Undertaking product requirement analysis, finalizing the electrical specification, for
prototype development as NPD or NPL.
- Product testing activities & analyzing existing processes/procedures with conducting
critical decision to improve the products progress.
- Conducting Service review meeting on monthly based agenda for discussion on
market feedback accordingly working out on products improvements in terms of
reliability, stability of products in terms of technical improvement & supported as
solution provider from R&D team.
- Provide technical knowledge of new lunching products to sales & service team to
upload products specification details and educate the competitors comparison products
chart information to hold the market in best presentation mode.
Company Profile
UNIWORD TELECOM LIMITED.
As a General Manager- Engineering/Manufacturing.
From Jan’2009 to April’2010.
[UTL is a Global leader in OEM like PA-AMPLIFIER, TELEPHONE INSTRMENTS AND in TEMS
(Total Electronics Manufacturing Services).UTL having Prestigious Customer like TATA
INDICOM,RELIANCE,SAMSUNG,L.G,BEL,CEL,HALONIX,SU-KAM etc.UTL having branch office
in middle East, and Majors city in India too. Corporate Office in Delhi & UTL having well Equipped
R&D Centre and manufacturing facilities in Noida.
Overseeing production related tasks including Operational Activity, NPL & Product
Development. Define Schedule plan activity. (Target vs. Achievements) and submit MIS Report
to higher management. Conduct daily MOM with All H.O.D’s in daily based. Reporting to Top
Management (ED/CMD) progress activity and Projects review weekly based. Undertaking
product requirement analysis, finalizing specifications, prototype development (DFM) /NPL
and testing activities Analyzing existing processes/procedures and conducting critical analysis
for finding out shortcomings and suggesting improvements measures.
Key Areas
- Production related tasks including Operational Activity & Product Development of R&D.
- Identifying and developing a dedicated and alternate subcontractor for achieving cost
effective and achieving on time delivery.
- Result oriented record of streamlining In depth knowledge of chip mounting
process(SMT),Through hole(PTH), Auto Insertion(A.I), Manual Insertion(M.I), Reflow
process, Wave soldering process Kaizen 5’s.Monitraing & motivation of the team to
perform to there maximum capability.
- Proficient in managing teams to work in sync with the corporate set parameters &
motivating them for achieving business and individual goals.
- Possess excellent interpersonal all operational testing set up (ATE/ICT/FCT/AOI/XRAY/
ESS/BARE CODE), analytical skills with demonstrated abilities.
Job Responsibilities
- Manufacturability of a product after Design Stage (DFM).
- Conducting failure analysis & rendering feedback to the “D&D team”.
3 | P a g e
- Interacting with supplier (Electronics-PCB manufacturer, proto PCBA, Active & Passive
components. Electrical-Cable Harness etc.& Mechanical-Die for customization, mouldings
component & metal, Box builds activity etc as per utilization of raw materials.) to execute
our customized product with valuable input. Ensuring continuous interaction with the
vendor, for integrating on the product implementation.
- Production Planning, Inventory Control and Budgeting.
- Vendor identification and global sourcing in budgeted environment Logistics including
exports.
- SMT Assembly, Testing and Quality Assurance of Vehicle Tracking System
- Responsible for managing & planning of men & material and management of component
spare parts to less turn-around time.
- Responsible for the co-ordination with SCM team for the procurement of materials on
time.
- Maintenance of existing instrumentations like Temperature chamber (ESS), JIG setup to
reduces the breakdown time.
- Line balancing to cater the time requirements.
- Formulating and presenting an exclusive report to the management on inventory, cost of
quality on time delivery.
Company Profile
Digi m2m International group. MobiApps India Pvt.Ltd,Bangalore(m-power the world)
As a Manager- DFM/Servicing RMA. (R&D)
From Aug.07 to Dec’2008
Mobiapps is USA based Multinational Company. Collaborated with Digi m2m International, North
America. We are designing and supplying GPS (Global Positioning System) Satellite based Vehic le
Tracking Systems for the US, South East Asia, Middle East and Indian markets. Globally, we are the
pioneers in our field and our international customers include prestigious vehicle manufacturers like
Volvo, Toyota, Tata Motors and also logistics and fleet management companies globally.
Key Areas
- In process Improvement & Manufacturability of a product after Design Stage (DFM) .
- Prototype run, lab testing and field evaluation of new products
- Customized products mostly for overseas markets
- Interacting with EMS supplier (Electronics-PCB manufacturer, proto PCBA, Active &
Passive components. Electrical-Cable Harness etc. & Mechanical-Die for
customization, moldings component & metal, Box build activity etc .as per utilization
of raw materials) to execute our customized product with valuable input.
- Production Planning, Inventory Control and cost impact analysis to meet targeted cost.
- Vendor identification and global sourcing in budgeted environment
- SMT Assembly, Testing and Quality Assurance of Vehicle Tracking System
- Meet the Quality products standards as per international market follow lead free
process which will be environmental friendly.
- Responsible for the co-ordination with SCM team for the procurement of materials on
time
- Maintenance of existing instruments like Temperature chamber (ESS), JIG setup etc.
to reduces the breakdown time.
- Responsible for existing ERP system SAP for creation of material master, purchase
order against negotiated quote and creation sales and delivery order.
- Line balancing to cater the time requirements.
- Formulating and presenting an exclusive report to the management on inventory, cost
of quality on time delivery.
Job Responsibilities
- Ensuring complete in-process quality and continuous improvement in process capabilities
for reducing the rate of rejection and rework from raw material to finish operation.
- Review of Program history change and compliance audit.
- Coordinating Dummy test to ensure quality norms compliance.
- Preparation of work manual
- Handling the customer complaint, countermeasure, 3 Why & 5 Why analysis.
4 | P a g e
- Responsible for handling of customer complaint and taking countermeasure.
- Accountable for Reliability Test.
- Responsible for analysis of major line problems using QC tools and making action plan.
- On Line Inspection, Final Inspection, Non conformance recording, Root Cause Analysis, &
Implementation of counter measures.
- Quality control systems and reduce rejection level & rework.
Assembly Function
- Audit to maintain quality standards & improve quality continue for better productivity and
reduce rejection material to maintain standards.
- Implemented Kaizens process for continuous improvement related to cost, quality by
using 7QC tools, SPC, SQC , PFMEAetc.
- Implementation of 5s activities on the production floor.
- Training to Associate Level.
- New product development.
- Maintain the calibration records of measuring instruments.
Company Profile
M/s Rangsons Electronics Pvt. Ltd., Mysore
As a Leader in Instrumentations & Engineering support.
From Dec.06 to July.07
Company engaged in the field of Total Electronics Manufacturing Services (TEMS)
(An ISO 9000-2001, ISO 14001 & OSHA18000 certified company). Customer base
involves GE Medical & healthcare, Wipro-GE, L & T, BEL, ABB, and Goodrich &
Halliburton etc.
- Monitoring of CTQ and CTF data.
- Overall production Leader for production shop floor consisting of 4 SMT lines with Fuji
make CP6, XP, IP3 & My Data pick & place m/cs.
- Heading a team of more than 150 people include Supervisor, Line In charge & Engineers.
- Co-ordinating with centralized planning dept to cater the customer on time delivery
requirements.
- Responsible for the co-ordination with SCM team for the procurement of materials on
time.
- Responsible to create a new Jig, fixture, latest Test setup like HP-VEE, Lab-view etc.to
support ICT, FCT, ATE, AOI, X-RAY,ESS, and HIPOT etc.
- Line balancing to cater the TAKT time requirements.
- Formulating and presenting an exclusive report to the management on inventory, cost of
products and tracking the products progress report to meet targeted delivery.
Company Profile
Solectron Group, Malaysia. C-MAC Solectron India Ltd., Bangalore
As an EMS co-ordinator of Testing/Instruments from Jan. 06 to Dec.06
Solectron India (An ISO 9000 :2001 & TS169469 company)
Is the part of the Global Solectron group, headquarters is in Malaysia engaged in the
EMS, Hybrid circuits & Frequency control products business & existing in India last
15 years. Customer base involves ABB International, Nokia Telecom, Visteon
automobile, and Tejas Networks, MobiApps, BI Technologies, C-Dot Telecom & ISRO
etc.
- Managing the overall testing instruments, jigs and fixture set up, programming test
instruments and calibration for PCBA.
- Managing the team of Shift In charge & Engineers.
- Responsible for existing ERP system BAAN with the help of STAR software to give the
traceability for various products which running in shop floor with barcode identification.
- Responsible to create Bar code through Zibra Printer m/c, Programmer for new product,
Programme for APT (Automatic probe tester), HP-VEE software for ATE(Automatic test
Equipment) & X-RAY m/c(HP5000),ICT(HP5010)etc. to support production shop floor
to execute smooth products on time.
5 | P a g e
- Handling of continuous improvement projects, 5’S & Kaizen Process as define System.
- Implementation of product activities for the new product lines. Worked with customer and
NPI Team as a trial base and take a responsibility to get implemented in process and smite
the data in front of management as a CAPA.
- Interaction with Design & Engineering dept. for NPI feedback analysis to the major
customized products like ABB, Tejesh-N/w,Visteon automotive products(B376Petrol,B376
Diesel, PA Cluster,mid1,mid2) co-ordinate. Its get implemented through ECN (Engineering
Change Note) and see its follow up in production shop floor as a WI (work Instruction).
- Implemented after analysis some of processors to increase FPY and quality product for
customer like Visteon,Maflec etc. where customer appreciated to add as process flow on his
products.
- Actively involved in the implementation of manufacturing module in ERP system like
BAAN with the help of sub process like star updating software.
- Reporting to the G.M Production.
Job Profile
- Attend daily, weekly and monthly meeting to improve for production with quality and for
good documentation and discuss data lot rejects trend and given corrective and preventive
action.
- Detail analysis of all problems and their solution for production with quality Monitoring
and measurements of process/product
- Taken E.S.D. precautions for semiconductor protection.
- Given training of wave soldering m/c of operator level, maintain and
- Implement 4M, 3R, 5S record.
- Change note implement in BOM and chassis verification from BOM
Responsibilities
- Attend daily, weekly and monthly meeting to improve quality and for good documentation
and discuss data lot rejects trend and given corrective and preventive action.
- Preparing of daily, weekly and monthly report and Graph.
- Detail analysis of all problems and their solution for quality improvement.
- Line rejection Analysis for daily basis
- Reduce rejection on production floor
- Short out the Quality related problems on production floor(AI,MI)
- To Handel all QA Depts.(IQC,PQC,FQC)& Depts. related problems
to satisfied customer for our product quality
- Analyzing of customer end problem data &short out problem
- To provide the proper guide line to minimize the problems at the chassis line to the
operators.
- Conducting daily quality meeting and giving corrective and preventive action.
- process inspection daily basis
- Development of Quality and production related process
- Co ordination with other department for implementation of corrective & preventive action
- To reduce rejection on every Depts. (AI, MI) & deferent stages
Company Profile
Bentex Lingear & Switchgear Co., Delhi
As Production Engineer from March 2002 to Dec 2005
(Is a part of SKN-Group)
Company engaged in the manufacturing of Energy meters (Electronics & Mech.),
MCCB, ELCB, monoblock, Exhaust fans etc.
- Taking care the entire manufacturing operations encompassing IQC, Assembly, Testing,
and Sealing & Packing of electronic energy meters.
- Vendor development for high quality PCB Assembling with latest technologies.
- Production planning & execution.
- Implementation of Lean manufacturing techniques.
6 | P a g e
- Manage process CAPA related to customer complaints, process problems, through proper
documentation and timely implementation in a quality & cost conscious manner.
- Achieved new targets with CIP’s and setting new bench mark.
- Involved in new recruitments & mentoring to get the maximum efficiency.
- Reporting to GM.
Company Profile
Genus Overseas Electronics Ltd., Jaipur (Rajasthan)
As an Asst. Engineer Testing (HMC & PCB)
From July 2000 to March 2002.
Ccompany involved in the design & manufacturing of Energy meters & Hybrid micro
circuits catering to Indian defence, Telecom & overseas customers
- In charge of overall Testing of Hybrid microcircuits and Electronic manufacturing services.
- Co-ordination with design team to validate energy meters for the govt. electricity boards.
- Production Testing Planning & execution.
- Oversaw a wide spectrum of activities encompassing production, quality control, new
material evaluation, vendor development, customer support, etc.
Company Profile
C-Mac Centum Electronics Ltd., now it’s Know as Solectron India as a Co-ordinator
Testing from July.1997 to July.2000.
(An ISO 9000 :2001)
C-Mac Centum Electronics Ltd (An ISO 9000 :2001 & TS169469 company)
Is the part of the C-Mac Global group, headquarters in Canada Company engaged in
Hybrid micro circuits & Frequency control products business & existing in India last
15 years Customer base involves Networks, BI Technologies C-Dot & ISRO etc.
- Taking care of Testing Department of HMC/RC-Network for the commercial, Defence &
communication applications.
- Suggested Implementation of processor as trial base gets approved, which reduce the time
frame to utilize for target achievement.
- Managing the overall testing instruments, jigs and fixture set up, programming test
instruments and calibration for Hybrid Microcircuits.
- Managing the team of 24 Technicians.
- Handling of continuous improvement projects & 5’S’ System.
- Implementation of Kaizen activities for the new product lines.
- Interaction with Design dept. for new product and give the feed back analysis.
- Reporting to the Production Manger & G.M.
CTC : 8.4 Lacks PA
Place :
Date : VIJAY PRASAD
(Signature)
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Submission ID : 4114626
Date & Time : 10th May 2011 2:35 PM (UTC)
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