www.skec.com SK E&C India Pvt Ltd Gurgaon : Mechanical Engineer

[muthukalee]

skec.com
Position Principal Engineer – Mechanical Engineering

Educational Background Degree in Mechanical Engineering (BE / B Tech) from reputed University

Experience 15 to 20 yrs with at least 8 yrs working experience in
Consultancy / Design Engineering / EPC Organization related to Refinery / Petrochemical Plant

Job Description
The incumbent shall be responsible for the entire Mechanical Engineering Department for both Static & Rotating equipment related design activities covering equipment specification, Cost Estimation, Design & equipment Layout, Updating design procedures, Identification of training needs, etc.

The candidates should be familiar with the industry norms, and International Codes and Standards specific to the field of working.

The candidate should have the requisite organizational ability to build the morale and motivation of his team towards achieving strict time deadlines and perform under pressure. Good experience in resources planning and management with proven track record of leadership and achievement is essential.

Remuneration Best in the industry for right candidate

Contact us:
SK E&C India Pvt. Ltd
5th Floor, Vatika Tower – B
Golf Course Road, DLF City Phase – V
Gurgaon – 122 009
E – Mail at bosesn@netscape.net
http://www.skec.com

[Guest-IJT]

BALU SUNDER PATIL Tel : 09878996192 /09878996516
________________________________________
Email : balu_patil1668 AT rediffmail.com
JOB VISION : Managerial / In-charge level assignment in a reputed Chemical Industry .
EXP : 18 YEARS PETROCHEMICAL WITH ERRECTIONING AND COMMISSIONING EXPERIENCE
PROPYLENE WITH DCS EXPERIENCE.

My Aim is to be associated with a progressive organization that gives me scope to update my knowledge & skills in accordance with the current trends & be a part of the team that dynamically works towards the growth of organization & gain satisfaction thereof .
CAREER CONSPECTUS

- A dynamic professional with over 18 years experience in Chemical Manufacturing, Production Planning, Multi purpose / product plant & Process Enhancements, Energy Conservation , Quality Assurance and Man Management.
- Currently associated with IOL CHEMICALS AND PHARMACEUTICALSLIMITED , BARNALA as a Manager - Production . Earlier associated with VINATI ORGANI LTD Mahad Raigad – Production Exceutive
- Deft in managing activities involving resource planning, in-process inspection, trouble shooting & co-ordination with internal departments for un-interrupted plant operations.
- Proven track record in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization.
- Excellent communication & interpersonal skills with strong analytical, team building, problem solving and organizational abilities.
- Experience in Preventive maintenance/operations of a wide spectrum of equipments and components. Adept at Waste water control & environment protection, raw material tanker & container unloading, drum filling, finished product container filling.
- Expertise in handling safely a diverse range of batch and continuous type of process entailing high pressure [ upto 37 kg/cm2 ] and temperature [ upto 250*C ] viz Exothermic reaction ,Propylene Gas handling ; and various unit operations viz Azeotropic , steam & vacuum distillation ; Filtration ; Extraction ; Separation , Heat Recovery ,carbonate recovery .
CORE COMPETENCIES
- Chemical Manufacturing / Production Operations
o Overseeing production tasks including planning, control , coordination and trouble shooting.
o Setting up periodic production targets & achieve within reasonable time and cost parameters.
o Developing new process concepts for production optimization, yield improvement and sequencing of manufacturing activities on the shop floor.
o Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.
o DCS { Yokogawa CS 3000 , ABB } Process control , SAP Entry & Stock Reconciliation .
o
- Process Enhancements
o To identify scope for implementation & monitor technological changes to enhance productivity.
o Prepared and updated Start up and Shutdown Check list , S.O.P , ,Logics and P&ID.
o Executing cost saving techniques & modifications to achieve substantial reduction in expenditure.
o Disposal of process scrap / scraped assets as per specified Decommissioning schedule & plan.
- Quality Control/ Assurance
o Identifying areas of quality failures and take steps to rectify the system.
o Practicing quality standards with key emphasis on improving quality with Waste Water Control & Environment Protection.
o Developing and implementing procedures, control systems for maintaining environment, hygiene and quality standards for ISO 14000 , and ISO 9000.
o Planning and installing inspection equipments and testing machines for performance test runs.
- Man Management
o Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.
o Coaching employees & counseling, appraising and reviewing performance, ensuring optimum performance.
CAREER CONTOUR ( in Short )
Duration : July’08 – Till Date
Organisation : IOL CHEMICALS AND PHARMACEUTICALSLIMITED Barnala.
Designation : Manager - Production ( Petro-Chemical )
Product Iso Butyl Benzene ( IBB)
- Successful DCS operation of ABB .
- Steam Trap Survey , Energy Conservation , Temperature Survey , Catalyst Performance
- Prepare Weekly/Monthly/Quarterly and other Production reports & Presentation.
- Raise MOC for Plant Improvements, Recommendation & coordinate/follow up with Technical Services and Engineering teams for all technical matters like HAZOP, etc till Commissioning.
- Liason with expertise group to assess, evaluate process parameters, technical & product quality problems for optimization with respect to product, process development program.
- Participate and follow up plant safety tour & Integrated Management system in dept.
- Updating and Control over operation Safety related Documents such as Fire Fighting Equipment Checklist, , S.O.P , , H.I.RA and P&ID.
Job Responsibilities :-
Preparation of production target and achievement as per despatch schedule.
To monitor production as well as safety activities.
To monitor the product quality and suggest the changes if necessary.
Overall responsibility for process activities, manpower handling.
Calculation of viability, feasibility and payback period of Plant Modification Proposals. Trouble shooting of all kinds of problems, to prepare shutdown job list and shutdown planning.
To analyse the reaction parameters and to change if required.
To implement the Plant Modification Proposals and complete the shutdown jobs within prescribed time limit.
Preparation of MIS Reports and various activities like expansion or any other project.
To prepare and analyse the daily downtime report.
To monitor the daily activities of Utility and to put efforts in minimizing fuel & power consumption, indenting of required resources.
Job Description
1. Manage and be accountable for all Plant Operations covering Production, Maintenance, Quality and Commercial and Personnel and Administration.
2. Ensure optimum productivity / output of production.
3. Strive for zero level rejection and ensure all regrind material is used in production.
4. Control all Commercial operations covering Stores and Purchase and that appropriate inventories are maintained.
5. Maintain all Utilities like DG sets, compressors, pumps etc. as per agreed and laid down norms.
6. Implement Quality Management System as per customers requirements and business needs.
7. Share all productivity initiatives successfully implemented at the plant with all other plants and also interact with other plants for all initiatives harvested by them.
8. Ensure Despatches take place as per customer orders and priorities specified by Marketing and meet set targets.
9. Supervise Personnel & Admin, House keeping and Safety related aspects covering Own and Contract labour to ensure best practices.
10. Maintain harmonious relations with Unionised labour.
11. Ensure all regulatory compliances are adhered to covering Factories Act and other such regulations.
12. Maintain appropriate public relations with government authorities.



________________________________________
During the Year 1992 TO 2008 associated with
VINATI ORGANI LTD ;As a Production Executive, DCS operation – YOKOGAWA CS 3000 ]
________________________________________
Designation : Executive Production.
(1)Period of service : 16 Years from DEC1992 TO JUNE 2008
M/s. VINATI ORGANICS LTD.
B-12 & B-13/, MIDC, Mahad, Dist. Raigad 402 309, Maharashtra (India).
An ISO 9002 Company. It is Petrochemical plant manufacturing IBB (Isobutyl Benzene).Contineous process controlled by YOKOGAWA CENTUM CS-1000 (R-3) DCS ,COLLIBRATION OF IFP France
The technology for this product was obtained from INSTITUT FRANCAIS DU PETROLE, FRANCE.
.prepare batch schedule as per dispatch and handling all production soft floor manpower, in trouble shooting
taken decision ,prepare shift schedule and leave authority.
- Handling the standby pump breakdown by preparing and implementing changeover programme to keep equipment in perfect working order.
- Energy Conservation - Condenser cooling in series . N2 blanketing for All storage tank , organic material transfer by N2 pressure. ( without pump)
- Water trails; Calibration of Equipments for Operational qualification.
- Successfully Commissioning of ABB& DCS [rs 3 & Delta-V] .
- Implementing Member of the Plant Decontamination, Decommissioning & Dismantling .
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Noteworthy Milestone
- Handled the Pre-Commissioning and Commissioning of new products on ABB.
- Water runs & Solvent trails; Calibration of Instruments & Equipments for Operational qualification.
- Worked on foreign matter reduction project for improving Quality of Product for End user.
________________________________________
Noteworthy Milestone
- Handling project of recycling outgoing water thereby reducing Consumption of Fresh Water .
ACADEMIC CREDENTIALS
Bachler of Science Pune Unversity 1992 57.5%
PERSONAL VITAE
Date of Birth : 01 june 1968
Address : At/Po- Dhanora Tal- Jamkhed Dist – Ahmednager 413205.
Telephone : 09878996192 /09878996516
E-mail ID : balu_patil1668 AT rediffmail.com
Passport No : IN PROGRESS.
Qualification : B. Sc.( Chemistry)
Current CTC : 6.0 Lac/Anum
Expected CTC : Negotiable.

:
Current Role requirement
Project Experience :-ISOBUTYL BENZENE
Successful Fractioning & Commissioning of ISO Butyl Benzene Plant (Petrochemical). Having Experience of Unit operations and unit process like; reaction under high temperature and high pressure. Vacuum distillation, neutralizing, recovery, separation process.
The role requires handling 3 hazardous unit processes, 40 critical parameters, 9 major high investment rotary equipment, the plant shutdown/startup cost and time are maximum 15 lakhs INR and 40 hrs respectively. The plant has potential risk for toxic release, major devastation and explosion.
Profile : Independently Monitoring and operating IBB plant DCS control system
IBB process consists of 102 closed loops.
About Process :
IBB process by 40 TON/ DAY
Catalyst : Sodium Metal
Unit Equipments Handled :
15 lac kcal/hrs Thermopac
Reciprocating Compressor and pumps
Cooling Tower
Distillation Column 35 Meter
Chemical Handling :-Hydro Carbons like Propylene, Toluene, Methanol, Hexene, and Iso Butyl Benzene & other chemicals like Sodium metal, potassium carbonate, olic acid etc.

;, Rotary , Spray , Continuous Screen & Fluidized Bed Drier ;
Centrifuge , Thickners , & Leaf Filters ;
Rupture Disc , SRV , PRV , Breather vents , N2 Blanketing
Deaerator , Re-Boiler , Waste Heat Boiler , Steam Turbine , Centrifugal and Reciprocating Compressor.