PLC TECHNICIAN / ELECTRO-MECHANICAL TECHNICIAN : Saudi Arabia

[Mohammad Sajid]

For a Riyadh/KSA based food manufacturer

1 PLC TECHNICIAN,

Trained in all type of programmable logic controlled machines Specialized in Siemens, Omron and Danfoss troubleshooting

1 ELECTRO-MECHANICAL TECHNICIAN

To operate, test, and maintain automated servo mechanical and electro-mechanical equipment experienced in equipment maintenance and troubleshooting

Kindly send CVs to: chocolate-ksa@hotmail.com

[Guest-IJT]

Name : Manohar Kokate
Email : manoharkokate AT rediffmail.com
Designation / Skillset : Design - Valve
Resume

Resume :
Objective :
Intend to build a career with leading corporate of Hi-Tech environment, which will help me to explore myself fully and realize my potential.
Career Summary :
- B.E. in Mechanical Engg. From Sinhagad College of Engg., under Pune University in year 2001 and Diploma in Mechanical Engg. under B.T.E. in 1997.
- Total of 9.0 Years, of experience. (6 years exp. In valve industry)
- Proficient in Pro-e wildfire-5,UG NX - 6.0, Solid Works 2008, Autocad 2006, Algor 22.1, Mathcad R14
- Working Experience :
At Present Employer :Emerson Design Engineering Center,Hinjawadi,Pune.
Joined on : Feb.14,2011 to till date
Post : Sr.Engineer – Product Design
Dept : Rosemount temperature
Nature of Job : Responsible for Making NPD projects for existing products and processes.
Worked with : KSB Tech Pvt. Ltd., Bund Garden Road, Pune.
Manufacturing plant at KSB Pumps,Koimbatore.
(KSB is leading group in world specializes in pumps and valves.)
Joined on : Dec. 14, 2009 to Feb. 11,2011.
Post : Design engineer
Dept. : Valve
Nature of Job :
Responsible for pressure seal components optimization, calculations, modeling, drafting & assemblies in UG NX 6.0, checking of drawings as well as assembly interference, compliance of standards.
Working on project : Aakash – pressure seal (Gate,Y globe, Tilt disc check) 900/1500/2500 class,sizes – 2” to 24”.
Scope : It was optimization project to develop sizes (includes gate, Y globe & check valve).Target was to reduce weight with existing design. And to make design as per ASME, IBR & EN standards.
Calculations done :
Selection of flow bore & end bore from std.,cal.of wall thickness in flow bore area by ASME B16.34,IBR-290 (d), EN 12516-2-2004, Wall thickness in neck seal & neck area below step, selection of stem, valve torque & thrust calc., Bonnet collar, step, wall thickness,Body dimns.at sealing area ,Gland flange analysis,Stem-wedge holder joint analysis,seat ring & disc calc,Bonnet retainer cal,Yoke,adapter plate,stem nut calc,bearing selection etc.
Standards known : API 600, ASME B16.34, IBR-290(d),EN 12516-2-2004,ASME B16.10, ASME B16.25, ASME B16.5, ASME B16.47, ASME B1.13, ASME B1.1, ASME B1.5, ASME B31.1,ASME B36.10, ASME B36.19, ASME SECTION VIII DIV 1, ASME SEDTION VIII DIV 1 & 2, ASME Section II div D,ISO 8062,ISO 5210,IS 919-1963, MSS SP-9, MSS SP-45, MSS SP-120, BS 1868,BS-1873
Machining of valve components Knowledge : 1. Handled responsibilities of production of ball valve components such as ball (from 4” to 20”), end connections, upper & lower grunion machining from casting to finish operations. (Worldwide oilfield m/c)
2. Know how to perform all machining operations on which machine of low pressure & high pressure valves – Gate valve-Body, seat ring, disc, disc retainer, disc holder, stem, bonnet, gasket, spacer ring, thrust ring, neck ring, gland flange, yoke, adapter plate, stem nut etc.
Y globe - Body, seat ring, disc, disc lock nut etc.
Tilt disc-Body, seat ring, disc, hinge bracket, disc holder, body cover plate, etc.
- WORKED WITH :
Crane Process Flow Technologies (India) Ltd., Bund Garden Road, Pune.
Crane (Pacific Valve)
(Crane process flow technologies is the leading group in world specializes in providing solutions to the process industry through the development, production and distribution of various products like valves, actuators, pumps etc.
Joined on : March 3, 2008 to Dec. 12, 2009 (21 months)
Post : Sr. Design Engineer
Nature of Job :
Working as a Sr.Design Engineer which involves design of valves by using Mathcad R14 for calculations, solid works 2008 for modeling and drafting and Algor 22.1 for making finite element analysis.
Projects Handled :
1. Crane consolidated design (CCD project-Pacific valve)
Scope: To make reverse engineering of the old design and to reduce overall
weight of the valve.
Tools used: Crane valve specifications, API & ASME standards, Algor FEA
Software, MathCAD for calculations.
Types and sizes done :
Gate valve – 1) 2” to 12”-150 class
2) 2” to 12” – 300 class
3) 2” to 12”- 600 class
Globe valve – 1) 2” to 12”-150 class
2) 2” to 12” – 300 class
Check valve – 1) 2” to 12”-150 class
2) 2” to 12” – 300 class
Achievement : overall weight reduce by 15%
Wt. reducing parameters-wall thickness of body, end to end dimn, side & top
flange dimn., bonnet wall thickness, height, thrust, torque & rim pull calc. etc.
2. New Product Development project (Pressure seal - Pacific valve)
Scope: To make new size.
Types and sizes done:
1.Gate valve – 3” 3500 / 6” 3500 / 16” 3500 / 24” 3500
2. Y globe valve - 3” 3500 / 6” 3500 / 10” 3500 / 12” 3500
3. Tilt disc – 14” 3500 / 24” 3500
Calculations done in Mathcad : wall thickness for pipe run, stem thrust and torque, seat ring calculation, stuffing box wall thickness, min. wall thickness for body neck, valve loads, gasket load, bonnet stress analysis, stem pin, disc thickness, thermal expansion,bonnet cap carrier stress,gland flange analysis etc.
Finite element analysis done in Algor : Body shell thickness, assembly.
3. Legacy conversion projects:
a) Pacific valve pressure seal 3500 class (Gate, Y globe, Tilt disc)
Scope: 1.solid models,assembly and drafting
2.make conversion of hand made calculations in mathcad.
3. FEA analysis of body and assembly.
b) Pacific valve pressure seal 1500 class (Gate, Y globe, Tilt disc)
Size – 3” to 16”
Scope: 1.solid models,drafting and assembly
c) Flow seal butterfly valve (2” to 36” – 150 class)
Scope: 1.solid models , drafting & assemblies.
2. FEA analysis of body and assembly.
d) Noz-check valve (2” to 60” – 150 class)
Scope: 1.solid models and drafting
- WORKED WITH :
Worldwide Oilfield Machine Pvt. Ltd. Velu, Pune (Sister concern of Worldwide Oilfield Machine Inc, Houston, Texas, USA)
(An ISO 9001 Company with a turnover of 350 Crores Company involves in the manufacturing of High Pressure valves- Ball valves, Gate Valves and oilfield equipments with API (American Petroleum Institute ) which is used in oilfield industries.) 100% E.O.U.
Duration : April 14 , 2005 to Feb. 25, 2008. (34 months)
Post : Development Engineer
Nature of Job :
Working as a Development Engineer which involves design and manufacturing of fixtures and jigs required for ball valve & Gate valve components, Automation of processes, Manufacturing of SPM’s by using solid modeling software solid works, AutoCad.
Projects Handled :
1) Fixtures developed :
a) Fixture for Machining of upper & lower trunion of ball valve from 2.0” to 10.0”.
b) Fixture for Machining of upper & lower trunion of ball valve body from 4.0” to 10.0”
c) Fixture for Threading operation of Gate valve component, Gate, for CNC turning centre.
d) Fixture for flange side and bonnet side turning on VTL CNC Machine.
e) Fixture for Ram block machining 7.0”, 11.0” and 13.0” on HMC, Horizontal milling machine.
f) Fixture for holding ball for turning & polishing operation on special purpose ball turning machine from 6.0” to 20.0”.
g) Fixture for welding of ring grooves and Stress Relieving of all Gate valve bodies.
h) Jig plates for flange side & bonnet side drilling operation on Radial drilling machine.
2) Automations :
a) Radius milling operation of Ram block by using Worm Gear Box, induction Gear Motor, Cyclick timer 555 clock generator.
b) Feed given to rotary table of ball turning machine by using timing pulleys, Worm gear box gear motor (reduction ratio 500 : 1) variable speed drive (Siemens make).
c) Radius milling operation of B.O.P. parts by using stepper motor (20 Kg. Cm.) controller, drive, limit switches by using PLC programming
3) SPM :
a) Ball turning and grinding machine (size 2” to 4”)
b) Ball turning and grinding machine (size 6” to 20”)
c) Ram block radius milling attachment.
4) Other :
a) Manufacturing of Adaptors, maintenance components like lead screws, box nuts, spur gears, bevel gears, worm gears, spline shafts, back plates.
b) Develop processes for valve components such as Laser Cutting, Wire cutting, gas cutting, etc.
c) Work out the Cost Reduction Projects with developing new processes, Continuous Improvement Activities.
d) ISO9001 process work.
- WORKED WITH
Arke Enterprises, Ambegaon, Pune.
Company dealing in Diesel Engine Components, Mainly supply to Cummins India Ltd, Kirloskar Oil Engine Ltd, Greaves Cotton Ltd, Pune.
Duration- March 2004 to April 2005. (13 months)
Placed in – Production Cum Development Engineer.
Reporting to- C.E.O.
a) Creating processes, process drawings, assembly drawing and bill of materials.
b) In house development of new parts, toolings and different accessories, fixtures.
c) Handled workshop planning, develop the new vendors.
- WORKED WITH
Autocomps Industries Pvt. Ltd. Bhosari, Pune
Company dealing in Press Components, Automobiles Parts, mainly supply to Tata Motors, Bajaj Auto Ltd.
Duration- November 2002 to November 2003. (13 months)
Placed in- Production cum development Engineer.
Reporting to - production manager
Nature of job – Handled production activities, process drawings in Autocad 2002,design of fixtures.
- WORKED WITH
Amforge Industries Ltd. Chinchwad, Pune
Company dealing in Forging and machining components, like Gears, drive shafts, Rocker Arms, etc.
mainly supply to Tata Motors, Bajaj auto limited, Chryslers, Mahindra, etc..
Placed in- Trainee Mechanical Engineer.
Duration- August 2001 to July 2002. (12 months)
Training Programmes Attended :
1. Three day orientation programme (Feb.2010) at KSB Pumps, Koimbatore in
which I learn about high & low press. Valve machining facility, welding
deposition, crack testing (casting & machining), assemblies techniques, hydro
& pneumatic testing etc.
2. Completed 5 days standard work kaizen event at Crane, satara for pneumatic
actuator asslembly. To reduce the assembly time. (Certified by Crane
University-2009).
3. Completed 2 day Supplier training-2004 at Cummins India Ltd. Pune for
Quality improvement tools while working with Arke Enterprises. (Certified
training)
Academic Qualification :
- B.E. in [Branch of Mechanical Engineering] passed from [Sinhagad College of Engineering Pune,under Pune University] with Higher Second Class. [55.57%] in [March 2001].
- Diploma in Mechanical Engineering passed from [Sou Venutai Chavan Polytechnic Pune,under B.T.E.] with First Class. [61.58%] in [June 1997].
- S.S.C. Passed from [Bharati Vidyapeeth School Pune under Maharashtra Board) with First Class with Distinction. [78.85%] in [March 1994].
Computer Literacy :
- CAD Tools: UG NX-6.0(certified course completed in 2009),Solid works 2008, AutoCad 2006, Ideas CAD 3D, Designing & Modeling [Certified course completed in February 2001],Algor(static linear analysis),Mathcad R14
- Operating Systems: Windows 2002, MS-Office, MS-Dos, Internet.
- CNC Programming course. (in 2001)
Current Salary : 6.5 Lacks per Annum
Declaration :
I hereby declare that the information furnished above is true to the best of knowledge.
Place : Pune Yours Sincerely,
Date :
[Manohar Ramchandra Kokate]
-------------------------------------------------------
More Information about this submission and submitter:-
___________________________________________________
Submission ID : 4174706
Date & Time : 26th May 2011 3:28 AM (UTC)
IP Address : 122.248.16.2
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Predicted Country : Hong Kong

[Guest]

Attention To : HR MANAGER.
Subject : - Application for the post of SENIOR INSTRUMENT TECHNICIAN.
Sir,
I am herewith submitting my resume for your kind perusal. I have more than 07years of experience as INSTRUMENT TECHNICIAN. I hope my qualification and experience mentioned in the CV will meet your requirements. I have transferable Visa. I would be glad to be called for an interview.
I can be contacted for an interview on my MOBILE NO +966556728631 looking forward to a favorable response from you, thanks.
MUHAMMAD AZAM WAQAS
azamwaqas2003 AT yahoo.com
OBJECTIVE
- To find a challenging position to meet my competencies, capabilities, skill education and experience.
EDUCATION
- Bachelor of Technology in Electronics and Communication(pass)
University of Engineering and Technology Lahore result waiting 2011
- Three Years Diploma of Associate Engineer (INSTRUMENTATION)
Government poly technic institute Sargodha
2263/3300 1st Div. 68.5%
- Secondary School Certificate (SSC) in Science
Board of Intermediate & Secondary Education Sargodha.
591/850 1st Div. 69.5%
EXPERIENCE 7 YEARS Maintenance & Construction / Commissioning in, Fertilizer, Chemical, petrol Chemical and Oil & Gas.
- 3 years and 8 month in Consolidated Construction Company (CCC.WLL) Saudi Arabia, as an instrument technician, From 21 March 2006 to7 November 2009.
- Jubail Chevron Philips project Petrochemical plant in jubail Saudi Arabia.
March 2006 to May 2008.
- Khafji field development project phase 1(KFDP 1). In alkhafji Saudi Arabia KJO.
May 2008 to November 2009.
- 16 Days in Oman Refinery Ltd. in Oman startup and commissioning job.
April 2007
- 9 Month in Sitara Chemical Industries Pakistan Ltd. Faisalabad (caustic soda plant).
as an instrument technician.27 June 2005 to 18 March 2006.
- 2 Year Apprenticeship (INSTRUMENTATION). Engro Chemical Pakistan Ltd
(Former Exxon chemical) Fertilizer plant, ammonia, urea, utility. June2003 to June2005.

- 10 Month National Sugar Industries Ltd. as junior instrument technician
August 2002 to May2003
- Annul Turn Around at Adhi Gas Field Pakistan Petroleum Ltd.June 2010 to July 2010
- Annul turn around at Ouch Gas OGDCL PAKISTAN. October 2010 to November 2010
MAINTENANCE WORK RESPONSIBILITIES
- Working experience with different types of HART and FF Instruments. Trouble shooting and Calibration of Temperature Transmitters (YTA-320), Pressure, flow, level (Yokogawa (EJX Series) Transmitters.
- Control Valve & Shutoff valves (Messonilan, Fisher , Rotark)
- Positioners, Fisher (DVC6000f, DVC6010f, DVC6020, DVC6030).
- Magnetic flow meters (Yokogawa, ABB)
- Transducers, R/I, V/I, I/p, etc.
- H2S, HC, Moisture Analyzing Transmitters (General Monitors)very early smoke detection alarm (VESDA) Honey well fire monitoring system
- Vortex Flow meter (DY, DYA Series)
- BMS & Flame Safe Guard System for Boilers (Honeywell, Fireye) and Boiler security system during startup shutdown & running condition. Flame scanners, igniters, on off valves sequence.
ERECTION WORK RESPONSIBILITIES
- Instrument termination and glanding according to instrument loop diagram and instrument segment diagram
- Erection and Commissioning of Jubail Chevron Phillips Project, Jubail, KSA
- Preparation of loop folders
- Loop checking of new installed instruments
- Red line of instrument segment diagrams, instrument loop diagrams, Punch list jobs.
- Console operation during loop check.
- Termination of DCS panels and electrical control circuit breakers.
- Monitoring of field Process equipments
- Worked on compressor of sequence test and logic test
TESTING AND COMMISSIONING WORK RESPONSIBILITIES
- Calibration of all types of instruments.
- Parameterization of instrument with (SFC. Hard and FF 375) communicator.
- Closed loop test to confirm the continuity of cables.
- During loop test, simulated the process variable with hand held communicator or from DCS in manual mode for FF & HART.
- To monitor the function of instruments.
- Confirmation availability of inputs alarms & switches on DCS coming from field against Alarm & Trip Set-point List and P&ID.
- Check manually the operation & travel of control valves and shut off valves, also during startup trouble shooting.
- Responsible for providing field problem solution and control as well, startups and Shutdown job handling with other departments during work.
- Drawing, Instruments loop diagram, Instrument segment diagram, Layout Drawing, Instrument Location plan, Piping Plan, isometric and 3D Drawings.
WORKED ON STANDARD INSTRUMENT
- Hand Held Communicators such as Smart (Honeywell, Yamatake) & Hart ABB, Rosemount 275, FF Foundation 375 Communicators.
- Temp. Calibrator – Haven/Tempcal 650, Jofra calibrator (A meter Model 650 SE).
- Memo cal 81 for different source e.g. R,mV, mA etc
- Analog & Digital Multi meters
- Process Calibrator, Simul/Meas, RTD, TC, HZ, mA, mV – Altek Techcheck/TM-820
- SMART MONOMETER, Meriam Instrument / 350 Series
- Dead Weight Tester – M2000-3, M2800/2, Ruska Instrument corporation
- Bently Nevada TK-3
CONTROL SYSTEM, PLC & DCS EXPERIENCE
- DCS by Yokogawa Centum CS3000(Field Foundation bus)
- PLC by Triconex for ESD
- Vibration System Bently Nevada 3100, 3500
- Anti surge control system for compressor
- PLC Allen Bradley
- Woodward 505 system for Compressor
- VESDA for fire and alarm system
SAFETY CONSCIOUS
- Handsome SAFETY awareness against personal safety as well as plant safety.
- Safe working procedures and special training on safety topics like, fireman, confined space, hot and cold work permit, working at highest, emergency handling, first aid and housekeeping etc.
- MAXIMO (CMMS).
Authorize or co-sign maintenance work order.genration of work orders/request and routine preventive maintenance.
Participate in site safety audits and programs and provide emergency response.

[Guest]

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