Mewar Hi-Tech Engineering Rajasthan : Production management

[muthukalee]

General Manager (Works)

Company : Mewar Hi-Tech Engineering Ltd. ( India's biggest crusher Machine Manufacturing Plant in Rajasthan)
Location : Rajasthan
Key Skills : Excellent co-ordination and organization skills, effective time management ability to be a team leader.
Specialization : Production / Manufacturing
Job Function : Production/Manufacturing/Maintenance/Packaging
Qualification : Post Graduation in Relevant Stream
Level : Senior Manager, General Manager
Experience : 6 - 7 yrs.
Job Details : To handle different department of operations to define the routine maintenance activity and optimize operation in accordance with the production.
Salary : Rs. 6 to12 Lacs per annum.
Best Salary offered in the Industry as per experience and qualification.
Experience in the field of manufacturing of STONE CRUSHER is must.
Preference will be given to those who have worked in CONE CRUSHER Manufacturing or Maintenance units.

About us :
We are committed to excellence and we take pride in our dedication to our customers and associates.
We are committed to provide the best quality crusher machines and satisfactory after sales services at competitive price throughout the world. We take pride in delivering highly professional services and high quality crusher machine products which meet the needs of our valuable clients. We strive to provide quality oriented, cost effective and innovative solutions in close cooperation with our clients. We also strive to be preferred service and business partner of our clients.

Contact us :
Mewar Hi-Tech Engineering Ltd.
Hawa Magari, Sukher Industrial Area, NH 8, Sekher,
Udaipur- 313001, Rajasthan, India
Telefax : +01 294 2440234/35
E-mail :
http://www.kingsoncrusher.com

[Guest-IJT]

Old No. 4, New No. 5, V.O.C. Street, Charles Nagar, Pattabiram – 600072, Chennai
Contact No.: +91 9840300143, +91 44 26850951 E-Mail: dpkamar AT yahoo.com, kkdeepak2211 AT gmail.com
In quest of senior managerial assignments in Quality Control & Assurance, Testing and Inspection with an organisation of repute in Power, Oil and Gas, Automotive Sectors

Professional Profile
vA keen analyst with 9 years of experience in Inspection & Supervision, Testing, Quality Assurance of Painting & Coating systems, Insulation and Acid Proof Lining in Automobile, Oil & Gas and Power Sectors.
vMy last employer (Currently working) with PUNJLLOYD Limited, Qatar as QA/QC Painting/Coating Inspector.
vThe wealth of expertise comes from working in Refineries, Petrochemical Industries, Gas Oil Separation Plants, Thermal Power Station, Water Treatment Plant, Chemical & Sugar plants, Copper industries, Storage Tanks, Vessels, Cross-country Pipelines & Onshore/Offshore Projects.
vDisplayed proficiency in carrying out Inspection & Testing of cross country Pipeline, Peel test, Destructive test, Bend Test, Holiday inspection, Lowering and back filling inspection.
vDeft in executing Cross country Pipe line field joints using Heat Shrink Sleeve - Canusa and Raychem, for DSS & CS Pipes. (for 3LPP& 3LPE. )
vAbilities in harmoniously managing day to day operations with a talent for Painting and Coating Operations, Quality Assurance, QMS Implementation & Compliance in line with industry best practices.
vDomain expertise in Quality Management Systems as Management Representative, Internal Auditor, Process Audit, Quality Assurance, Customer Complaint Analysis.
vCoordinating projects for setting up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
vExperience in Thick barrier linings, Linings and special coatings, Powder coating, Pipeline coating, Hot dip galvanizing, Spray metallizing.
vFacilitated Testing, pre-commissioning and commissioning of plants for Power, Oil & Gas Industries.
vExcellent communication, analytical and problem solving skills with the distinction of receiving appraisals and recognition for excellent performance.
vSound exposure to Painting applications to Pipeline Construction PCS -1 & PCS – 2 and SP-1246. (SHELL standards).
vGood exposure in Thermal Spray Metallizing and including inspection of bend test and bond test.
vConversant with Painting/Coating procedures, PDO standards etc. & paint manufacturer data sheets like AMERON, HEMPEL, BERGER, RAYCHEM, SIGMA, JOTUN, etc.
vCoating systems like Alkyd Enamel Coating, aluminum pigment alkyd coating, Epoxy coating, Inorganic zinc primer, High Build Polyamide, MIO, Polyurethane, Epoxy Mastic coating, Glass Flake epoxy Coating, Coal tar Epoxy, Epoxy coating inorganic zinc primer water based/solvent based and FBE Liquid coating for buried service piping, pipelines and heat shrink sleeves and Belzona Coatings, Tape Wrapping etc.

Technical Purview
¨Various painting/coating, visual inspection of abrasive, grit, garnet, blasting/painting/coating by using the following measuring instruments:
oWhirling Hygrometer.
oDew Point Calculator.
oTestex Tape, Surface Profile Gauge.
oKeanatator Comparator Torch.
oSurface Profile Gauge with Disc.
oOrifice Gauge.
oHypodermic Needle Pressure Gauge.
oHoliday Detector.
oWet Sponge Pin Hole Detector.
oChloride Detector, SCM 400 salt tester.
oDolly Test, Tooke gauge, Dry film THICKNESS GAUGE, PEEL STRENGTH GAUGE.
oMEK Solvent Cure Test, CSN Salt test, Qualitative test for ferrous salts, Solvent sensitivity test.
oBend test for Thermal spray metallizing.
oHardness Gauge & Impact Test, Magnetic pull off gauge, Electromagnetic DFT gauge, Eddy current DFT gauge, etc.
¨Sound knowledge of JOTUN & HEMPEL Painting products for Single Coat and Three Coat applications.
¨Application of BELZONA & CHEMFLAKE for field welds joints.
¨Blasting and Painting and also periodic checking of blasting profile and painting DFT.
¨Heat Shrink Sleeve application for the Pipe sizes - 4” to 48”.
¨On Plot Station jobs.
¨Single coat system using Hempadur paint and Jotecoat.
¨Good exp in live facilities doing painting and coating application.
¨Good knowledge in internal coating using BELZONA, CHEM FLAKE, FBE etc.
¨Good painting knowledge in new station jobs, On plot and Off plot jobs.
¨Experience in Hot and Cold insulation using the product of Thermal insulation and allied materials.
¨Experience in Specialized shop application and Special substrates.

Certifications
“NACE Coating Inspector Level 1- Certified”
“NACE Coating Inspector Level 2- Certified”
“ASNT – LEVEL 2 Certified”

Core Competencies
QMS Implementation
¨Developing Quality Plans and Quality Control Procedures in accordance with contract requirements and applicable Codes and Standards like ASME, AWS, IBR, ASTM, API, ASTM,NACE, AWWA, ISO, SSPC etc.
¨Devising and implementing process & quality plan & reviewing analytical documents, general test procedures, protocols and their summary reports.
¨Reviewing and ensuring all contract documents that pertain to the quality aspects of the work to be performed under the contract.
¨Overseeing suppliers and sub-contracts adheres to company Quality Management System for providing total customer satisfaction.
¨Compiling and reviewing pertinent records of inspection and test for individual job orders.
¨Ensuring implementation of HSE policy and HSE plan in my area of their jurisdiction.
¨Ensuring regular availability of adequate systems and procedures as required by a project contract and establish effective interface between customers and suppliers.
Quality Assurance
¨Defining and managing Quality Assurance programs in the organization, review QMS process and suggest improvements, in line with Global Best Practices.
¨Conducting training programs for employees on the concepts of QMS.
¨Reviewing SQA plans for projects.
¨Developing & implementing Service Level Agreements between various functions & departments; analyzing results, trends & suggesting corrective action for external customer satisfaction systems.
¨Applying the Coaching & Performance Concept to achieve a Total Quality Workforce; developing systems for communicating standards through Training & Awareness Programs.
¨Ensuring coating is practical and in accordance with the specified requirements by preparing or reviewing drawings, specifications, job instructions, and material selection notes etc.
Testing & Inspection
¨Witnessing and documenting of painting activities through the preparation of daily inspection Reports, through raising RFIs, inspection and documentation.
¨Coordinate blasting and painting work and ensure compliance with project specification.
¨Incoming Material inspection.
¨Interfacing with Third party Inspection Agencies, Clients & Contractors. Attending & Conducting Pre-Inspection & Pre-Manufacturing Meetings.
¨Undertaking execution, inspection and supervision of painting Jobs as per project specifications.
¨Inspecting work in progress for conformance with the latest approved revisions of drawings and specifications and verifying that finished work meets acceptance criteria.
¨Ensuring Fit-ups are correctly made as per WPS and randomly checking that Internal Release Note Information is correctly filled by the shop foreman for proper tractability information.
¨Ensure all surface preparation and application is conducted in accordance with the specified standard for that painting system according to procedures/specifications.
¨Reviewing painting specifications, technical & safety data sheets, blasting and painting procedures.
¨Checking the validity of calibration certificates of all inspection tools and equipment prior to and during work execution.
¨Monitoring and verifying blasting and painting quality issues i.e. measuring weather conditions, surface profile, paint thickness, holiday detection test to ensure compliance with relevant project specification.
¨Provide Coating and engineering expertise input for the preparation of proposals, method statements, risk assessments, job safety analysis and quality inductions to ensure the design intent is achieved without compromising HSE.

Documentation
¨Maintaining all the documents of appropriate quality records of Pipe, Spools and Structures per the standards as well as preparing reports and maintaining records.
¨Preparing daily progress report to record usage of painting materials, inspection activities carried out, etc.

OTHER ACTIVITIES:-
¨Estimation of coating works.
¨Submission of bids and attending of tender discussion with clients.
¨Development of specification for coating.
¨Development Of Working Procedures
¨Shut down planning and co-ordination.

Career Scan

Since May’ 08 – May’09: PUNJLLOYD Limited, Qatar as QA/QC Painting/Coating Inspector


Project: RLOC PROJECTS,RASLAFFAN TO MASEEID EP2 PIPELINE PROJECT,14’’, 10’’, 3’’ single system and three coat system .
Role:
¨Inspection of painting/coating system of the following infrastructure.
oFBE Coating on the field joints using induction coil method.
oInspection of the joints, holiday inspection, lowering, salt test, impact test, cross cut test& cure test, etc.

Oct’ 05 – May’ 08: GALFAR ENGG &CONTRACTING – OMAN as QA/QC Painting/Coating Inspector

Project: PDO PROJECTS, QARNALAM, OMAN.
Role:
¨Conducting supervision & inspection of painting/coating system of the following infrastructure.
oShrink Sleeve application, external coating of pipe.
oTape Wrapping of Pipes of Various Sizes of 2” to 48” diameter.
oSpools & supports structure above ground, underground piping.
¨Coatings of high temperature piping & internal coating of tanks, vessels, field-joint coatings.
¨Responsible for Paint shop activities for painting and coating inspection.
¨Responsible for on plot station jobs of painting and coating activities.

Mar’ 04 – Sep’ 05: Padmaja INC, India as QA / QC Junior Project Engineer
Title : Acid Proof Lining and Refractory Lining Projects.

¨Supervision/Inspection of acid proof lining system of the following infrastructure.
¨Water treatment plants, Digester body lining, Acid pickling tanks etc.

Jun’ 01 – Mar’ 04: Insulation India Projects, India as Site Engineer
Title : Hot and Cold Insulation Projects.
Role:
¨Conducting supervision/inspection of hot, cold, acoustic and under deck insulation system for:
oInfrastructure.
oChilled water pipeline, AHU room insulation, acoustic insulation, thermal duct insulation, wall insulation, steam line insulation(3/4” to 24”), damper duct insulation, ESP-insulation, boiler insulation, ID ducting insulation, economizer casing area insulation, air pre heater insulation, and DG room insulation.
IN PLANT TRANING:
¨Preventive and Break down maintenance done on Single Spindle semi automatic lathe, multi spindle semi automatic lathes.
¨Conducting predictive & daily maintenance, daily check lists in M/s. Accurate private products, Velachery and M/s. Perambur Carriage wagon works

.
Apr’ 00 – May’ 01: Integral Coach Facotry (ICF), India as Maintenance Engineer - Accurate Private Products


Role:
¨Supervising entire activities related to preventive & predictive maintenance, daily maintenance and generating daily check list.

Academia

2001 Diploma in Mechanical Engineering from Institution of S.A. Polytechnic, Chennai
¨Certified Coating Inspector, NACE Level-1&NACE Level-2.

IT Skill: Conversant with MS Word and MS Excel, etc

Personal Dossier

Date of Birth : 22nd November 1978
Passport Number : E 8239862
Language Proficiency : English, Hindi, Tamil, Sourashtra and Arabic

[Guest]

Email : bsgour AT yahoo.com
BHARAT SINGH GOUR
_______________________________________________________________________
Objective : To be part of organization seeking a challenging and quality environment that offers professional growth with resourceful and flexible working conditions.
Total Experience : Five years +
1] July 2006 till date :
At present I am working in SHRIJEE HEAVY PROJECT WORKS LTD., MIDC Ahmednagar (Maharashtra) as a Project / Erection & Comminissioning / Production Engineer (Mechanical) since July 2006 .
- Erection and comminissioning of Boiling House at Rarawai Plant of Fiji Sugar Corporation Fiji. (Feb 09 to Oct 09)
- Erection and comminissioning of Boiling House Equipments at Shahabad Co-operative sugar mills, Kurushetra (Harayana)
- Erection and comminissioning of Boiling House Equipments at New India Sugar Mills, Hata (U.P) of Bajaj Group.
- Erection and comminissioning of Boiling House Equipments at Renuka Sugars Ltd , Hatni (Karnataka).
- Erection and comminissioning of Boiling House at Bajaj Hindustan Ltd Basti (U.P)
Worked as Project engineer for erection of various equipments such as Continuous Vacuum Pan, Batch Vacuum Pan, and Evaporators Etc. Have detailed experience in fabrication of the above mentioned equipments and their working.
2] December 2005 to June 2006 :
Worked as Production assistant at Procter & Gamble Ltd, Mandideep Bhopal.
3] November 2004 to November 2005 :
Worked as Production assistant at Hitachi Metglas (I) Pvt. Ltd, Gurgaon.
Educational Qualifications and Certifications :
1] 10th from Board of Secondary Education Rajasthan, Ajmer in 1995 with 1st
Division (67.67%).
2] 12th from Board of Secondary Education Rajasthan, Ajmer in 1997 with 1st
Division (70.22%).
3] I.T.I. Trade Fitter from Board of Technical Education Jodhpur, Kota in 2004
with 77.71% marks (N.C.V.T.).
4] Diploma in Mechanical Engineering from Board of Technical
Education Jodhpur, Sawai Madhopur in April - 2006.