Metallurgist Manufacturing : Resume CV

[abhay_pagar]

ABHAY B. PAGAR
Email :abhay_pagar AT rediffmail.com
Date of Birth : 7th May, 1969

Job Objective :
Seeking senior level assignments in the areas of Metallurgy, Stainless Steel Wires’ Production, Development & Quality Control in a growth oriented organization .

Professional Profile :
- Over 19 year’s cross-functional experience in Plant operations, Development & Quality Control in the Stainless Steel Wire Manufacturing Industry & Engineer’s Files/H.S.S. Drills/Tool Bits Ind.
- A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity
- Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption.
- Proficient in setting stringent process control parameters, policies / strategies for handling competition in tune with the macro business plans for the company.
- Extensive experience in manufacturing Stainless Steel wires for SPRINGS, COLD HEADING & WELDING WIRES, Ferritic & Martensitic S.S. wires covering all the graders such as 304, 302, 316, 302HQ, XM7, 430, 410, 416, 420, 431, 17-7- PH, 904L, Duplex grades, Welding grades such as ER 308L/309L/316L/310/312 etc and also high Nickel alloys such as 625, 825 and many others for various applications.
- Excellent communicator with strong organisational and presentation skills and ability to handle multiple tasks.
- Heat treatment of steels

Education Qualification :
May 1991 B.E. Metallurgy 61.8 % College of Engg. Pune

Lead Auditor :ISO 9000
Course conducted by Quality Growth Services, New Delhi, Affiliated to Alan A. Griffin Associates, UK.
Workshop on Manufacturing Strategy – Indian Institute of Management, Ahmedabad

Organizational Experience :
Since Oct’2000 Raajratna Metal Industries Ltd.
General Manager – Production & Quality Assurance
Career Path :
Oct’2000-Jan 2006 – Quality Assurance Manager (Stainless Steel Wire Mfg Plant)
Feb 2006- Till Date- General Manager (Production & Q.A.)
producing over 2500 MT of SS wires/month

Aug’1991-Oct’2000
JK Files & Tools Ltd. ( A Div of Raymond Ltd.
Dy. Manager-Quality Control)
Career Path :
Joined as Engineer Trainee in ‘91
Promoted as Asst . Manager in’93
Promoted as Dy. Manager in ‘96

Area of Expertise :
Strategic Planning :
- Formulate long term/short term strategic plans to install new modern technology machines to enhance operations of wire drawing.
- Spearheading Value Analysis/ Value Engineering & other continuous improvement initiatives in processes.

Plant Operations :
- Overseeing production related tasks including planning, control and troubleshooting.
- Effective resource planning for optimizing man & machine utilization for enhancing productivity.
- Implementing cost saving measures and modifications, achieving substantial reduction in terms of production cost.
- Formulation & implementation of systems & procedures for creation of a highly safety-conscious & healthy environment.
- Inventory Control
- Heat treatment of High Carbon steels, 52100 steel, High Speed Steel, Tool steel etc..
- Good motivator of employees

Strategic Management :
- Tracking competitor activities and providing valuable inputs to the management for fine tuning the quality improvement activities.
- Ensuring maximum customer satisfaction by providing pre/post technical assistance and achieving delivery and quality norms.
- Coordinating with Sales/Marketing Team to develop new customers
- Possessing business sense to make money which is the ultimate goal..

Quality Management :
- Implementing quality systems for achieving and sustaining certification.
- Enhancing quality of the finished production, waste elimination during manufacturing and reducing the percentage of rejection.
- Metallography
- Implementation of SPC & SQC Techniques
- Handling Export & Domestic Customer complaints & Failure Analysis
- Conducting training programme for middle & senior management levels
- Process Control of Stainless steel Wire Drawing for various applications
- Management Representative for Quality Assurance System ISO 9001 :2008
- TUV & CE and CWB approvals for Stainless Steel Welding Wires, TIG & MIG
- Process control of Heat treatment of various steels

Accomplishments :
At JK Files & Tools Ltd. (Raymond Group)
- Developed new Hardening Salt to reduce Decarburization in molten salt bath furnace (Decarb level reduced from 0.025 mm to 0.005 mm), thus saving further cleaning operation.
- Developed new annealing cycles to suit further cold rolling, cold drawing of wire rods to critical sections.
- Successfully implemented Quality Circle to reduce bends in hardening process.

At Raajratna Metal Ind. Ltd :
- Successfully implemented norms to meet the production / quality targets at different stages of Stainless Steel wire drawing.
- Independently managed the entire gamut of operations of the wire drawing including production/quality /development and housekeeping.
- Actively involved in the process of benchmarking and eliminating non value process activities, thereby reducing the process cost
- Instrumental in improving the surface finish of stainless steel wires and enhancing productivity levels.

Training Programs Attended :
Attended several training programs on :
o Workshop on Manufacturing Strategy – 3 days residential training at IIM Ahmedabad
o Metrological Confirmation Systems for Measurement Assurance
o Calibration Laboratory Practice & Management – by IDEMI, Mumbai
o SPC & SQC Techniques – by NCQM Mumbai
o Management Basics, Finance Basics, Marketing Basics, Core Skills – at JK Management Training Centre, Mumbai
o Concepts of TQM, JIT, Cost of Quality,
o Quality Circles, Kaizen, 5S etc….

[Guest]

SHRI PAL GARG
E-mail : shripal12_garg AT yahoo.co.in

Career objective :
To excel in the field of Quality by virtue of Quality Management System through Education & Involvement of Employees & Suppliers.
To continually Learn & improve in all spheres of life .

Professional / Educational Qualifications :
Post Graduation : M. Sc. ( Materials Science ) 3 years industry Oriented Co-Operative Programme) from Thapar Institute of Engineering & Technology, Patiala.
Graduation : B Sc. (Non Medical) From Punjabi University Patiala.

Work Experience : 17 Years Industrial Experience.
Presently Working With : SUPERON SCHWEISSTECHNIK INDIA LTD. As Senior Manager Quality and production since Feb. 2011
Major Responsibilities :
- Erection and Commissioning of Plant is under Progress & near to completion
- Over all responsibility of plant---from raw material to finished good
- Planning and maintenance of plant
- Documentation of ISO
- New Product Development
- Customer complaints Analysis , Planning & Implementing Corrective & Preventive Action
to standardize the process

From May .2007 to Feb 2011 : Worked as Head (Q.A.) Bansal Wire Industries Limited at Sahibabad (U.P.)
Major Responsibilities :
- Overall responsibility of Quality from Receipt stage to the Dock Audit stage .
- Selection & Standardization of Raw Material.
- Raw Material Inspection & Testing .
- Supplier Quality System Audit .
- Maintaining & Up gradation of Quality Management Systems , ISO 9001 :2008
- Developed Quality Management System for RDSO certification
- Disposal of Non Conforming Product taking Corrective & Preventive Actions through effective use of 7 QC Tools , 5 Why Analysis
- Leading projects for Cost Reduction & Quality Improvement.

From Aug. 1999 to Apr. 2007 : Worked as Asstt. Manager (Prod./Quality) with Usha Martin Ltd, Hoshiarpur, Pb. previously known as JCT Ltd. ( Steel Division ) .
Major Responsibilities :
- Ensure availability of required inlet material.
- Meeting routine production targets.
- Man power planning & deployment .
- Maintaining good house keeping standards.
- Maintaining records & Daily MIS.
- In process material Inspection & Testing .
- Taking Corrective & Preventive Actions on process to improve in house rejections .

From May 1994 to July 1999 : Worked with Steel Strips and Tubes Ltd.,
Mohali as Dy. Mgr. (Q A)
Major Responsibilities :
- Inspection & Testing of ERW and CEW tube section.
- Non destructive testing (Eddy Current testing, Hydro Testing and roughness testing )
- Customer complaints handling
- Working on ISO 9000 : 2000 Quality Systems and procedures of Q.A.deptt.
- Handled Quality Improvement project to control Open Seam Generation of ERW tubes
- Handled project of making cylinder bore tubes for shock absorbers.

STRENGTHS :
Sincere, Optimistic, Hard Working, Pro active , Positive Attitude & a Team Worker

Computer awareness :
Working Knowledge of MS OFFICE (WORD/ EXCEL) , Internet .

(SHRI PAL GARG)