Development Manager Hosur : Tenneco RC India Pvt Ltd

[rohinidevi]

About Us:
A Global Leader
Tenneco Worldwide:
Since becoming a standalone company in 1999, Tenneco (NYSE: TEN) has grown to become one of the world's leading designers, manufacturers and distributors of emission control and ride control products and systems for the automotive original equipment market and the aftermarket. The company is well-balanced across product lines, markets served and geographic regions.
Using a combination of leading-edge technology, manufacturing expertise and dedication to customer service, Tenneco has increased revenues to $4.6 billion annually and penetrated new markets to solidify its leadership in the global automotive supply industry. The company is well positioned to capture significant revenue growth going forward as the result of stricter light and commercial vehicle emission regulations being implemented in most markets worldwide over the next five years.

Tenneco India:
Tenneco India a leading automobile component manufacturer (100% subsidiary of Tenneco Inc., USA). established in 1953. Tenneco has got two divisions in India which is involved in designing and manufacturing of Ride Control and Emission control products for four wheeler and two wheelers. Tenneco India serves as OEM supplier to automobile giants like Maruti Suzuki, Ford, General Motors,TATA Motors, Mahindra and Mahindra, Nissan, Toyota,Volkswagen etc. Tenneco India manufacturing facilities are located across India. Ride control manufacturing plants are located in Hosur, Pondicherry and Bawal near Gurgoan. Emission control manufacturing facilities are located in Pune and Chennai. Tenneco India is a fast growing US MNC with an overall turnover of 350 Crores with a workforce strength of over 1000 people on board.

Supplier Development Manager :
Tracking Code :
SD
Job Description :
Responsible for strategic supply base development to improve Tenneco's supply base, including driving quality and productivity improvements at existing suppliers, and deploying standardized supplier quality management systems.
This position will partner with global commodity teams, Six Sigma black belts and master black belts, and operations managers at each Tenneco SBU and plants.
¦Implement the GSCM Supplier Development strategies, establishing policies / procedures and initiatives to help improve the global supply base.
¦Coordinate supplier development activities with commodity managers to help them achieve their goals and objectives.
¦Facilitate cross-functional launch team design / manufacturability supplier review meetings to assure form, fit and function of product / assembly design intent.
¦Train and support supplier compliance to APQP planning support and train suppliers in the use of supply web and Titan, a Tenneco-supplier communication system.
¦Support GSCM department goal of developing new identified suppliers, including minority Business Enterprises.
¦Support the implementation of Process Excellence programs to help key suppliers improve their processes and achieve productivity and quality performance goals using tools such as VA/VE, Six Sigma, Lean management practices, Best Practice technology, etc.
¦Present supplier development activities to management as and when required, including supplier performance reports.
¦Audit supplier's manufacturing capabilities, available capacity, manufacturing processes, and quality procedures, rate them accordingly.
¦Provide supplier technical assistance to commodity teams as and when required.
¦Participate in supplier market analysis for various commodities. Support global purchasing needs during supplier transitions and supplier rationalization program
¦Support Tenneco plants and businesses on escalated supplier quality and supplier issues.
¦Facilitate and support timely implementation of permanent corrective actions and resolution.
¦Lead Supplier Performance initiative improving supplier performances PPM and Delivery through monthly commodity team meetings, SIP and Monitored Shipping I and II implementation as required.
¦Stay abreast with new and emerging technologies and apply knowledge of international business climate and work ethics to help resource suppliers in global markets.
¦Enforce suppliers to compliance to tasupplier.

Required Skills :
¦Bachelor's degree in a related Business or Technical discipline.
¦Trained Six Sigma Green Belt a plus.
¦Certified Quality Engineer (CQE) preferred.
¦Demonstrated ability and skills to support supplier development activities, continuous improvement initiatives and quality management tools.
¦Demonstrated ability to champion change and execute strategies to meet goals.
¦Strong team player with demonstrated ability to work effectively on cross-functional teams.
¦Excellent communication skills, verbal and written.
¦Ability to travel, as required. Estimated 40% - 50%.
¦Familiar with a range of materials and processes; e.g., steel, stamping, forging, machining, casting, cold heading, rubber, plastic, heat treating, etc.
¦Experience with supplier assessment and audits, TS and or ISO audit certification desired.

Required Experience :
Minimum 3 years experience in quality, preferably in automotive manufacturing.
Job Location :
Hosur, INDIA
Position Type :
Full-Time/Regular

Salary :
7 L-10 L Indian Rupee (INR

Contact Us :

Corporate Office :
Tenneco RC India Private Limited.
No.122,Sipcot Industrial Complex, Phase I,
Hosur-635 126,
Tamilnadu.


Apply to:https://hostedjobs.openhire.com/epostings//submit.cfm

[Guest-IJT]

Hi,
I am a Civil Engg. having 03 yrs. exp. , willing to join in your esteem firme.my resume is sent herewith for your perusal please.

ASHISH MADHUKAR DHEKARE
139, survey nagar, jaytala road Nagpur, Maharashatra
Mobile: 9420064965, 9049795639 , 9096603924

E-Mail: ashfr4evr AT gmail.com

Seeking assignments in Project Management with an organization of repute.

SYNOPSIS
A Diploma holder in Civil Engineering with an overall experience of three years in Site Execution.

ORGANIZATIONAL EXPERIENCE
Vyankatesh city nagpur Site Engineer May2006 To Nov 2006
Kanhoba Const. Pvt. Ltd.Digrasl Site Engineer Nov 2006 to june 2008
Own contractorship since june 2008

Key Project Handled
Title : 1) Monitering of Pradhan Mantri Gram Sadak Yojana roads.
2) Harhar complex at yavatmal.
3) Bemla main canal & Distributory canal
4) Residential Building construction

Role : SR. Engineer

Key Learnings : Learn about Execution & time management different Projects like Roads, Small Bridges, Building Works, Canal work & Waterhed development.

Accomplishments
- I have completed Package of Pradhan Mantri Gram Sadak Yojana within the stipulated time.
- Also completed distributory canal of Bemla project at yavatmal.
- I have completed Residencial building site at Nagpur, yavatmal.

ACADEMIA
Diploma in Civil Engineering Govt. Polytechnic Yavatmal Year June 2006 64.92%
IT SKILLS MSC-IT , c++

[Guest]

RESUME

GOPI.E
ggpiece AT yahoo.co.in
OBJECTIVE

To become a successful professional in the field of plastic technology,
maintenance and to work in an innovative and competitive world.

EDUCATIONAL QUALIFICATION :
Qualification Institution & University University/ Board
P.D.MM Central Institute of Plastics Engineering and Technology, Guindy, Chennai. Deemed
D.E.C.E
D.D.C.S.M Polytechnic, Palacode, Dharmapuri. DOTE, Tamil Nadu
H.S.C Govt. Hr. Sec. School, Mallupatti, Dharmapuri. State Board
P.D.MM-83% (ALL INDIA 3RD RANK)
D.E.C.E-80.5%
EMPLOYMENT HISTORY :6.0 YEARS
1.India Japan lighting pvt ltd, Chennai
Duration : June 2008 to still now
Designation : : Asst-Engineer Maintenance
Organization Profile :

India Japan lighting is belongs to group of Lucas TVS. India Japan lighting is one of the leading Automotive Lighting auto components manufacturing industry. Being the supplier of all kinds of Engineering plastic Auto lighting Components and having the long-standing customer relation ship with, Toyota, tata, maruthi suzuki and Ford India.
2. Motherson Automotive Technologies and Engineering, Chennai
Duration : Aug 2006 to June 2008
Designation : Asst- Engineer Maintenance
Organization Profile :
Motherson Automotive is belongs to group of Motherson Sumi systems limited. Motherson is one of the leading plastic auto components manufacturing industry. Being the supplier of all kinds of Engineering plastic Auto Components and having the long-standing customer relation ship with Ford India, General Motors India and Hyundai. In this company also awarded the ‘Q1’ certification from the Ford India.
3. Pointech India Ltd, Hosur.
Duration : MAY 2004 to APR 2005
Designation : Maintenance Technician
Organization Profile :
A Pointech is one of the leading manufacturing groups of pen products.
M/C known to work on :
- INJECTION MOULDING M/C
- FCS - 60T. 150T, 250T, 500.
- BATTENFELD - 110T, 500T, 650T.
- KRAUSS MAFFEI - 2000T, 3200T WITH ROBOT.
- MITSIBUSHI - 3000T WITH ROBOT
- L&T - 1075T, 250T, 275T.
- TOSIBA - 1300T.
- NANRONG -350T, 800T, 1000T, 1350T.
- ROBOT -MOTOMAN
- TERMOSET INJECTION MOULDING M/C
- BMC MACHINE : BATTENFIELD-350T, 450T, 550T.
- BUMPER PAINT SHIOP (Conveyor Drive),
- CNC MACHINE(SIEMENS,FUNIC)
- ALUMINIZING VACUUM MACHINE
- COMPERSSION MOULDING M/C,
- 110T, 63T
- ULTRASONIC WELDING M/C
- HOT PLATE WELDING MACHINE
- BOILERS
- CHILLER,COOLING TOWER,CRANE.
- HOT PLATE WELDING MACHINE
- SPM MACHINES IN ASSMBLY
- COMPERSSOR-220CFM,150CFM

RESPONSIBILITIES
1. Responsible for implementation of Preventive, Predictive & Breakdown Maintenance.
2. Troubleshooting and maintenance of Injection Molding Machines, assembly shop &Utilities.
3. To Maintain machine MTTR, MTBF, & Machine up time
4. To Maintain Preventive, Predictive, & Break Down maintenance Documents
5.Team member for Quality Circle to reduce the Power & Fuel cost.
6. Minimize Repair & Maintenance cost
7. Prepare preventive maintenance Plan, check list and execute for 100 % adherence.
8. Why, why analysis on break down.
9 .Condition monitoring of Machines and Utilities
10. Implementation of Kaizen activities
11. Spares planning & management.
12.New machine Erection & Installation.
13.Low Cost Automation & make the Plant & Machines Full Proof
14. Good working knowledge in Electrical,mechanical,hydraulics,Pneumatics
15. Adequate knowledge of TS1649 and ISO 1400,9001
16. Executing planned maintenance for Electrical and mechanical activities
17. Manpower allocation for as per skill requirement, and to guide the technician and electricians
18. Basic knowledge of TPM concepts and experience in industrial equipment
Skills :
1. Well experienced on Pneumatics and Hydraulics
2. Resourceful, mechanically strong and skillful in trouble-shooting and having very good knowledge of operating, troubleshooting and maintenance of machines and utilities.
3. Possess good interpersonal skills and able to communicate at all level.
4. Maintain discipline with my subordinates, good housekeeping and records.
5. Completing the job within schedules time.
CO-CURRICULAR ACTIVITES :
- Attending a One week’s program on Electro Pneumatics controls” Organized by SMC Pneumatics India pvt ltd, Noida. Held on Dec’07.
- Attending a Three days training program on “instrumentation PLC, SCADA (BASIC ONLY)
- M.S office
Key Leanings :
1. Advanced Maintenance System.
2. Injection Molding Machines
3. Aluminizing machine
4. Industrial Electronics
5. Assembly shop
6. Pneumatics
7. Hydraulics
8. Paint shop
9. Ultrasonic welding m/c
10. Hot plate welding machine

[rafiq85]

A. MOHAMAD RAFI
mohamadrafiq AT gmail.com

OBJECTIVE
A challenging growth oriented position in a progressive Industry, where my technical skills are effectively utilized to improve operations and to contribute in organization success.
PROFESSIONAL EXPERIENCE
1.ORGANIZATION :
M/s. Faiveley Transport India Limited, Hosur.
This Organization is related to Railway Brakes, Air conditioners.
DESIGNATION : Executive Engineer – SCM Purchase
DURATION : September 2006 – Till date
WORK RESPONSIBILITIES :
Prime responsibility
- Costing, Sourcing of new Development parts for projects which consists of Fabricated Components, Machined parts, Plastics, Rubber and Function oriented parts including Pressed Components, Electrical & Electronics parts...
Responsibility Perimeter - Managing QCD
- Handling two projects
- 400 parts per project - multiple commodities
Purchase management & strategy
- Floating Enquiries, sending RFQ’s Negotiation and Price Finalization.
- Formulating and implementing the project procurement strategy by developing / modifying strategy for purchase and establishing methods to achieve project targets and resource planning.
- Finalizing the specifications of materials and establishing quality.
- Negotiation -Terms & condition, price, Credit term, supply frame agreements.
- Capacity creation
- Define share of business to suppliers (multi source).
- Negotiations and Order finalization.
- Vendor rating and ABC analysis.
- Execution of new project development.
- Conversion of sub-contract parts to bought outs.
- Out sourcing sub-assemblies
- Value engineering in association with product engineering.
- Assessing the performance of the vendors based on various criterions such as percentage for rejections, Quality Improvement rate, credit terms etc.
- SCM Coordinator to our new plant in Himachal Pradesh.
- Updation of Rejection discrepancy & Wrong Supplies into MS Excel Database.
- Calculation of requirement of material as per production plan for current month & tentative for next Two Months.
- Releasing schedules to the supplier considering Mini-Max stock at Plant for direct & indirect Materials.
- Interaction with stores, purchase, controlling for daily issues.
- Indication of discrepancy to suppliers & also information of rejected items by showing photographs through mail & responsible for replacement of material or credit note.
- Close co-ordination with suppliers to ensure on time delivery to run the production line as per plan.
- Updating safety stock for new incoming parts in ERP System.
- Reconciliation of Sub contract items with all the suppliers once in three months.
Achievement : -
- Cost reduction in commodity is 20 lakhs in FY 10-11.
- Successfully inducted high quality low cost suppliers into the existing supplier base.
Technical Exposure :
- Knowledge in Costing.
- Knowledge in vendor assessment.
- Knowledge in adopting value engg.
PROFESSIONAL QUALIFICATION & CERTIFICATION
BE – Production Engineering (2002-2006)
Dr. M.G.R. Engineering College – Chennai
PGDBA – Pursuing PGDBA in Operations Management In Symbiosis Center for Distance Education.( Final Semester).
TECHNICAL SKILLS
Operating Systems - Windows 98/2000/XP/2003
Packages - Microsoft Office 2003,2007, Visual Basic
Auto Cad 2007
PROJECTS UNDERTAKEN
PDM/PLM : - Data management for Transmission system of a car.
PAPER PRESENTATION :-
- Presented a paper in “Vellore institute of technology” - Vellore on the topic “Automation of cutting process using adaptive control”.
- Presented a paper in “College of Engg - Guindy” on the topic “Implementation of product data management (PDM) for a small scale gear manufacturing industry”.

HOBBIES AND INTERESTS
Listening to Music.
Traveling & Sports- Playing Volley Ball
Always interested in learning various New Technology.

[Guest]

SUDHAKARA KRISHNA
E-mail : sudhkara_Krishna AT yahoo.com
OBJECTIVE :-
To Work in a Growth oriented organization, where I can utilize my talent and skills for the maximum benefit of the organization.
PERSONAL :-
Date of Birth :- 29-02-1976
Martial Status :- Married
Spouse :- Working
EDUCATIONAL QUALIFICATION :
TECHNICAL EDUCATION :
Year 1997 Aug Diploma In ELECTRICAL ENGINEERING Under Board of Technical Education Karnataka From Sri Jayachamarajendra (Govt) Polytechnic, Bangalore, Karnataka. 61%
PRE UNIVERSITY COURSE :
Year 1994 July Pre University Course from Board of Karnataka Education Department , National College Jayanagar, Bangalore, Karnataka. 56%
HIGH SCHOOL :
Year 1992 SSLC From Karnataka Education Board The Oxford High School, Bangalore, Karnataka. 75%
Professional Experience :
More Than thirteen years of experience in switchgear industry with extensive experience in MV & LV Switchgear, Motor Control Centers, Power Centers, Power Transformers, Instrument transformers, Ring main Units, Package substation, Distribution Panels, Feeder Pillars, Utility Specified Switchgear.
Extensively worked on Time Stipulated and target oriented Projects, Both alone and in the form of team.
1). FEB 2008 To Working as an “Manager Production Planning &
JUNE 2011 Control in Load Controls (I) Pvt Ltd.,
Panel Board Manufacturing Company in
Bangalore for Channel partner for Alliance partner for Schneider for MV,GE,ABB

- Co-coordinating with Marketing, Design, Purchase for Smooth Execution Projects as per customer Commitments.
- Also Conducting Execution Meeting with Marketing, Design, Purchase, production, Quality for meeting Customer Due dates.
- And monitoring the each project status, and find out constraints in each projects, easing out the constraints.
- Co-ordination with Suppliers, Purchase dept for getting the Tortoise material, as per committed date by supplier.
- Aligning all other functions for tortoise material.
- Also got Experience in clearing High Sea Sales consignment.
- Also Certified ISO Internal Auditor for organization.
- And Work Closely with Concept Called “THEORY OF CONSTRAINT” Project in Co-ordination with Experts from EX-SEIMENS Professional which smoothen Load Controls Production efficiency.
2). Oct 2005 To Working as an “APPLICTION ENGINEER”
FEB 2008 in the MEMF-ETA Switchgear Manufacturing Company in
Riyadh,KSA the joint venture partnership Company with ETA-PCS LLC(Emirates Trading Agencies)., DUBAI, for Channel partner for GE-AEG,ABB

- Responsibilities include Estimation, Technical Submission of the offer and technical clarification, discussion on final negotiation of the order.
- Preparation BOM, Drawings for Customer approvals, placing an order of all items.
- Also responsible for coordination of the projects in the production.
- Final inspection along with Customer and final handing over the project at site with complete as-Built-drawings.
- And also involved in Tendering preparation and tender submission for the Utilities, Ministries, and private contactors.
- The Switchgear Manufactured at MEMF-ETA is of ABB origin and based on IEC standards.
- Also Involved in the Product Developments and being a Customer Representative for Type testing at CPRI, Bangalore Successfully tested the projects.
- Involved in Setting Up of the Quality Assurance Dept & ISO Activity.
- Awarded as Best employee for the year 2006.
- Attended Training on ABB, Switchgears
- Under gone lots of trainings in Dubai, on switchgear related activities.
3). March 2004 To Working as a “DESIGN ENGINEER” in the MV Division
Aug 2005 of GE-JEDAC (Jeddah Electrical Distribution Assemblies Company),an Affiliated to General Electric Company of USA.
- Responsibilities include Designing and sales Support of MV Switchgear MEMF-ETA Switchgear and control gear. Works independently and reports directly to the Manger Technical Department.
- Also responsible to provide technical support to the testing and commissioning engineers in the factory and at site.
- The switchgear manufactured at JEDAC is of Genaral electric origin and based on ANSI standards the protection and control circuits are built mainly of microprocessor based GE-Multiline relays.
- Major Projects Executed : Saudi Aram co ( ABU-ALI).
- King Khalid Hospital Jeddah.
4). Jan 2002 To Worked as Quality Inspector in the Quality Assurance
Feb 2004 and Testing Division of AL-AHLEIA Switchgear Company (State of Kuwait), Al-Ahleia Switchgear Co., is manufacturer of HT/LT Control & Relay Panels, MCC, DBB, Battery charging panels SF6 Switchgear (RMU),VCB’s etc.,
Responsibilities includes
- Verification of the products as per Final approved Drawings, BOM’s,
- Verification of the Schematics and testing responsible for the Final dispatch.
- Handing over the Products at Customer site with Final Commissioning,
- And guiding the Production team at site during the modification as per Customer comments.
- And involved Final Commission with consultant like (TOSHIBA & ANASALDO).
- Major Projects Executed : 133kV MEW Substation –Jehra,
- 133Kv MEW Substation (Doha –South ) Kuwait
Awarded with best Quality Control Inspector awards.
5). Aug 1999 To Worked as Engineer in the System Engineer Division
Dec 2001 of L&T Meher Capcitors Ltd., (Bangalore)
L & T-Meher is Manufacturer of HT/LT Capacitors & APFC Thyristor controlled APFC Panels,
Responsibilities includes
- Visiting the site for sizing the PF equipment’s Preparing the Estimation & costing of the Projects.
- Carrying the Harmonics studies at sites for recommendation of the Power Quality improvement equipment’s.
- Complete in charge for the projects testing after Handed over from production.
- In Charge for errection & commission team, conducting the complete testing of the products at site like functional tests, wiring checks,Hv & IR tests, and guide the customers in final commission.
- And Carrying out the modification as per Customer requirements.
- And involved with the pre-commissioning Team at site up to the final Commissioning.
- Major Projects executed :
- Sugar Plants : Rajashree, Dyneshwar, Rauri, Pravara
- Automobile : Bajaj Auto, TELCo,Mahindra & Mahindra, L&T –Tractors,
- Cement plants : L&T –cements,Rajashree in India.

[Guest]

K KUMAR,
Email : kkumar200577 AT gmail.com
Objective :
A Diploma holder in Mechanical Engineering from Government Polytechnic Krishnagiri, with around 18 years of experience in Process quality and Quality Management System automobile industries who are all involved in investment casting, cold forging, hot & worm forging and machining etc. Seeking a job where my skills and abilities would be an asset.
Presently am working as Manager Quality in SVK Automates from Jan 12, supplier for the German auto giants of Bosch Ltd and Luk India Ltd.
Experience Details :
Previous employer : Bill Forge Pvt Ltd, Bommasandra
ISO TS 16949 2002 Certified company
Cold forged & machining of automotive parts manufacturers
Designation : Vendor Development Engineer
Working From : May-2007 To : Dec 11
Roles and Responsibilities :
1. Investigating supplier complaints.
2. All vendors (totally 82 vendors Machining & heat treatment) Quality Management system audit
3. Vendor PPAP approval for new parts and Training
4. New vendor and new part assessment for process feasible
5. CFT Team Member for FMEA Review and CAPA
6. Impart Trainings to In-house and Vendors on QMS.
7. Scheduling and Conducting TS 16949 Internal audits as per the IQA Plan.
8. Conducting the process and product audit as per the schedule.
9. Conducting 5S audits as per the schedules.
10. Collecting the data for MRM, Scheduling MRM and presenting the data to Management.
11. Communicating the Quality Objectives to all the process owners and monitoring the objectives.
12. Member of TPM in Quality Management Pillar.
13. Coordinating with External auditors for Surveillance and certification audits

Previous Experience :
1. M/s Amsteel Castings Pvt Ltd., Hosur.
Manufacture and Exporter of Steel valve bodies
Period : Apr 95 to Jun 99
Designation : Worked as a Quality Supervisor.
Nature of work :
Preparing Documents and Inspection Reports to offer our Customer Representative.
New Development Components Inspection.
2. M/s Rajalakshimi Industries P Ltd., Hosur.
Manufacture of CNC machined Components, ISO 9001 2000 Certified Company.
Period : July 2000 to Mar 2003
Designation : Quality In charge
Nature of work :
ISO Activities,
SPC Implementation,
Line Dock Audit Inspection,
Supplier Quality Control,
Handling Customer Complaints,
Layout Inspection for Development Parts,
Monitoring & Measuring Instruments Calibration,
PPAP Activities.
Major Customers. M/s India Nippon Electricals Ltd.,
M/s Amphenol India Ltd.,
M/s Spicer India Ltd.,
3. M/s Ramsal Motors Pltd Hosur.
CNC machined Components, press components and welding fabricated components to M/s Elkayem Auto Ancillaries P Ltd. (TVS Supplier). ISO 9001 2000 Certified Company
Period : Apr 2003 to Oct 2005
Designation : Quality Incharge & MR
Major Customers.
M/s Elkayem Auto Ancillaries P ltd
M/s Maini Precision Products Ltd.
M/s Chambal Fertilizers and Chemicals Ltd
Nature of work :
Continual improvement,
Customer Quality Control,
Customer end service handling,
PPAP Preparation,
Customer Complaints Handling, Corrective and Preventive Actions.
4. Apten Forgings Div Of LGB Ltd.
ISO TS 16949 2002 Certified company.
Hot Forging and Machining of Rotor Claws for Automotives,
Nov 2005 to May2007
Designation : Quality Supervisor ( Machining Division), Bommasandra, Bangalore.
Nature of work :
TS & ISO Activities,
CNC Machine Shop Quality control,
Customer Complaints handling.
Supplier Quality Audit,
In-house Quality Audit,
Dock Audit,
New Development Components Inspection,
SPC Training and Implementation.
MSA Activities.

Personal Profile :
Date of Birth : 20.05.1977
Father’s Name : Mr. Kandasamy
Marital status :Married
Languages Known
Mother Tongue :Telugu
To Read & Write : English & Tamil
To Speak : English, Hindi, Telugu, Tamil & Kannada
Software Knowledge : Microsoft windows.
CNC Programming.
SAP End User Quality Module
I here by declare that all the above given details are true to the best of my knowledge and belief.
Place :-
Date :-
( K.Kumar )

[Unregistered]

MUTHEMPERUMAL BALAJI
E-Mail : balaj001 AT yahoo.co.in ; mpbalaji8 AT gmail.com

In quest of career enrichment opportunities in Production/ Manufacturing Planning & Control / Plant Operations & Quality Assurance with a frontline organization.

SYNOPSIS :
** A dynamic professional with over 14 years of rich experience in Manufacturing, Process Enhancement, Quality Control, Materials Management and Man Management in Plastic Industry.
** Currently designated as Deputy General Manager at Manika Moulds Private Ltd, Hosur. Tamilnadu.
** Overall Operations Management incl. Production Planning and scheduling Maintenance, QA, HR, Safety, House keeping, Materials Management & adherence to all statutory requirements.
** As Works Manager & Sr. NPD Engineer at Kanataka Plascom and Engineering Private Ltd,Bangaluru ( India ).
** Functional Expertise in managing the production operation. Rich exposure in Injection Moulding and we are the main supplier for TVS Motor company.
** As Asst. Factory Manager in Polytank (Gh.) Ltd, Ghana (West Africa) .
** Functional expertise in managing the production operations with key focus on bottom line profitability by ensuring optimal utilization of resources.
** Rich exposure in Molding, Tooling in Blow Molding, Injection Molding & PET Blow/ injection molding.
** Completed Diploma in plastic Technology from V.S.V.N Polytechnic College Autonomous, Virudhunagar, Tamil Nadu in 1999.
** Adept in managing production activities involving resource planning, in-process control, team building, design & development and co-ordination with internal departments.
** Adroit in process planning & overseeing manufacturing processes such as strategies formation, handling of growth projects, procurement of machineries etc.
** Well conversant with CNC Programming (Lathe & Milling) DRO Practice.
** Proficient in Manufacturing of Stamping Tools, Moulds, Plastics components of Connectors, etc.
** Working Exposure in SAP R/3 Module of PP, MM, MT & ERP.
** An effective communicator with strong logical, problem solving & organizational abilities. Seizes a flexible & precise approach.

PROFECIENCY FORTE :
Project Management :
** Managing activities right from the conceptualisation/development stage to the execution; involving procurement, scheduling, progress monitoring, site management, etc.
** Responsible for understanding, analyzing problem and giving suitable solutions in project, review, monitoring and status reporting procedures to accurately report progress of the project to the stakeholder
** Demonstrating strong customer focus and detection in resolving problems, Coordinating projects for the set up standards with accountability for strategic utilisation & deployment of available resources.
** Tracking & implementation of project plans within preset estimate / capital budgets and deadlines and coordinating projects.
** Preparing and reviewing method statements and work specific quality control plans.

Strategic Planning & Management :
** Setting up and managing production operations with a view to achieve business objectives and ensure top line and bottom line profitability.
** Formulating organizational goals, short term / long term budgets and developing business plans for the achievement of these goals.

Production / Manufacturing :
** Minimizing performance bottlenecks for high productivity by maximizing men, material & machine by solving technical problem related to processing, moulds & machines.
** Identifying scope for :
** Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced.
** Implementing various techniques for cycle time reduction, entailing identification of opportunities.
** Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
** Review the action plans planned and report progress.

Quality & Process Enhancement :
** Taking stringent quality measures including preparation of necessary documents to ensure compliance with quality standards of ISO 9001-2000 & customer requirements.
** Identifying scope for :
** Planning and implementing technological changes to enhance efficiency.
** Planning and effecting predictive & preventive maintenance schedules of various equipments to enhance the equipment reliability and increasing machine up time.
** Proactively identifying the areas of obstruction / breakdowns and taking steps to rectify the equipments through application of trouble shooting tools.

Operations & Maintenance :
** Planning and effecting predictive & preventive maintenance schedules for various equipment - Gas detection System to increase machine up time & equipment reliability.
** Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same.
** Identifying areas of bottlenecks / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools like root cause analysis.

Man Management :
** Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
** Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.

CARRER GRAPH :
Since Jan’13 to Till date Manika Moulds Private Limited., Hosur , Tamilnadu.
Significant Highlights :
** Overall Operations Management incl. Production Planning and scheduling Maintenance, QA, HR, Safety, Housekeeping, Materials Management & adherence to all statutory requirements.
** Customer Support & Supply Chain Management
** Management Information system including report to GM & VP Corporate.
** Profit centre Management
** Continuous Improvement
** Material Planning and Purchasing & Cost saving through better Materials & Purchase Management
** QMS Implementation ( Including but not limit to ISO 9000/ ISO 14000 / TS 16949 / 5S accreditation )
** Recruitment of Personnel in close co-ordination with higher ups
** Participating and actively contributing in long term growth plans
** Review daily Plan vs actual and report variance
** Analyse Operation expenses of all activities and ensure that the costs are controlled.
** Plan activities which increases efficiency of the plant.

July’10 to Jan’13 Karnataka Plascom Engineering & Plastics Ltd., Bangaluru Executive New Product Development & Project Incharge
Significant Highlights :
** Manage the overall production,maintenance of the Injection molding machines Windsor 800T – 150 T,Ferromatic 600T – 150T.
** Managed the maintenance of various types of Utilities Chillers, Cooling Tower, Compressor and also the Injection Molds.
** Successfully reduced the manpower with increased quality output and provided better inventory control resulting savings.
** Asean Project for TVS Motor company handling and mould preparation and mould development as per TVSM standard and new mould trail.
** Fix suitable Mould maker and planning the Lead Time of Mould to be prepare and follow up.
** Design development and coordination with Customer and Mould maker.
** Prepare the PPAP for new moulds and Activity Chart.
** Submit the First piece inspection report as per drawing and discussion for further development.
** New Project Development Manager, Understand the mould drawing and develop the mould by design coordination.

Mar’07 to May’10 Polytank (Gh.) Ltd, Ghana (West Africa) Asst. Factory Manager
Significant Highlights :
** Supervised the overall production, maintenance of the injection molding machines Sumitomo 80T-260T , Jetmater 218T/468T(China), Husky, Omega660(FMI) , Blow Molding M/Cs CMP 1LTR to 30 LTR. & Pet Blow Molding M/Cs Chumpower (Taiwan), Sidel (India)
** Managed the maintenance of various types of Utilities Chillers, Cooling Tower, Compressor and also the Injection Mold, Blow Mold.
** Successfully reduced the manpower with increased quality output and provided better inventory control resulting savings.
** Introduced the Crate project and lead the market in Ghana with MNC Companies like Coca Cola, Guinness, ABL & House hold crates.
** Thin wall containers manufacturer & 5 colour offset printing with UV system in KASE Equipments, USA
** Introduced PET Preform manufacturing and blowing with robot control
** Viewer strip line introduce in exciting blow molding m/c successfully.
** Got an increment during raise the production Tonnage from 300 Tons to 6oo Tons in 2010.( with in 1 year).

Jan’05 to Mar’07 Karnataka Plascom Engineering & Plastics Ltd., Bangaluru Sr. .Production Manager
Significant Highlights :
** Managed the production, maintenance of injection molding machines Ferromatic Sigma 450 &Omega 660 (India), Clf-1000t (Taiwan), Windsor 300-1050(India) & Windsor Polo Series, mold & quality of finished goods.
** Effeciently Conducted internal audit in various departments with guidance of MR corporate.
** Efficiently handled material with PS, NYLON, HIPS, SAN, ABS, PC, PP & PVC.
** Manufacturing Engineering plastics with challenge processing like Nylon, PS in various automobile components.
** New molds trial taken for Videocon electronics components.
** Mold maintenance and in house spares prepared.
** Maintain good quality and hygienic house keeping TVS Motor company appreciate when during Audit.

Projects Executed :
** Led the on going project of Six Sigma and STF for Safety and Fire Prevention at KPEPL.

Apr’04 to Dec’04 Dave Plastics Industries Pvt. Ltd,, Singapore Processing Technician
Significant Highlights :
** Handled the TOYO 50 TONS – 180 TONS (JAPAN) TOSHIBA 80 TONS – 150 TONS (JAPAN) and used NYLON, ABS, PC, PS, PPCP materials for production.
** Effeciently conducted the training programs time to time to enhance the skills of the sub-ordinates to improve the productivity.
** Successfully handled all engineering plastics process with Japan make TOYO m/c.
** Efficiently reduced the cycle time and increase the productivity.

Jun’99 to Apr’04 MIPAK Plastics Industries Pvt. Ltd., Gujarat India Shift Engineer (An ISO 9001 : 2000 Company)
Significant Highlights :
** Dealt with machine Like : Windsor SP 80 – 350 Tons, Super Beads SB-100 – 250 Tons, CMP 250 ml - 5 Ltr (double station), KAUTEX KEB 15 – 5/2 Ltr. double station with PLC & MOOG Control.
** Significantly attended breakdowns of injection and Blow molding machines & utilities.
** Handled the daily plant activities reporting to works manager
** Supervised the overall production operation & ensuring accomplishment of present production targets.
** Received the Quality standards of ISO 9001-2000 with in six months.

IT FORTE :
** Well versed with Windows, MS Office, Auto CAD 2004 and Internet Applications.

SCHOLASTICS :
Diploma in plastic technology from V.S.V.N Polytechnic College Autonomous, Virudhunagar, Tamilnadu. Year of Completion – 2002.
Diploma in MS-Office from SIIT (SEVA INSTITUTE OF INFORMATION TECHNOLOGY) in 2002.

PERSONAL SNIPPETS :
Date of Birth : 16th May 1980
Language known : English, Hindi, Tamil