RESUME / CV : BOILER DESIGN

[srkm1949]

S. RAJAMANICKAM
Email : rajamanickams AT gmail.com

Summery :
Senior level assignments in the area of Production Planning & Control, Boiler Proposal & Performance Engineering, Boiler R&D, Boiler Field Engineering Services, Boiler Detail Product Engineering and Productivity Improvement/utilization of non-moving materials/components, with a reputed & one of “Nava-Ratna” Public Sector Enterprises of India Viz., BHEL- High Pressure Boiler Plant (with 2008-09
Turnover of Rs.7200 crores and expected 2009-10 Turnover of Rs 12500 crores) at Trichy-14/TamilNadu.

PROFESSIONAL SYNOPSIS :
- A competent professional with over 3 decades of Engineering functional experience in various cadres starting from Engineer Trainee in 1978 to Sr. Deputy GM till May’2009, with BHEL-Trichy-14 in Boiler Design & Engineering Department & 8 years of functional experience in production planning & control.
- Have gained rich experience of working in the areas of :
o Production Planning & Control for 8 years.
o Boiler Proposal & Performance Design for 10 years (having turn-over of Rs. 150 to 200 crores) for Bubbling Fluidized Combustion Boilers
o Field Engineering Services for 7 years, comprising of Bubbling Fluidized-bed Combustion Boilers for over 5 years and Heat Recovery Steam Generators for over 2 years.
o Boiler R& D for 3.5 years in conducting tests & establishing design parameters in 10T/H fbc boiler & shell- type fbc boiler for sub-licensing .
o Detailed Product Engineering of Spares for nearly 10 years (having turn-0ver of Rs. 400-500 crores) for BFBC, CFBC, PF Boilers-from industrial boilers to 500 mw capacity
- Dexterous in providing valuable suggestions for efficiency enhancement in materials management.
- Demonstrated accomplishment in project planning & execution, detailed engineering, project execution, erection, commissioning, operation, maintenance/overhauling, training, spare parts and boiler operations.
- A competent project planner with exposure in planning, executing and spearheading projects. Skilled in preparing plant layout keeping in mind economy, ease of operation & maintenance, statutory requirements, etc.
- Expertise in managing production planning, team building, quality compliance and co-ordination with internal departments.
- Flair for adopting emerging trends & addressing industry requirements to achieve organizational objectives.
- Outstanding success in building and maintaining relationships with major clients, establishing large volumes, high profit accounts with excellent levels of retention and loyalty.
- Proven success at identifying & introducing innovative culture change, creating lean operational environments, increasing efficiencies, and improving levels of service achieved through maximising value added opportunities.
- Lead Auditor for ISO 9001 -QMS, with international validity, issued by M/s Bureau Veritas, India.
- Conducted two internal audits in two departments in BHEL- Trichy
- Have successfully managed & solved all problems as “ auditee” for the past 16 years during external audit by M/s Bureau Veritas-India.
- An effective communicator with skills and abilities in forging business partnerships, lead cross-cultural teams & establish relationships with key players in the industry.

Career Highlights :
- Awarded 'Good Health Award' consecutively for 5 years by BHEL, Trichy from 2004 to 2008.
- Significantly contributed in :
o Savings raw material cost (w.r.t. detailed engineering) of BFBC boilers by change in material size (approx Rs.2.5 lakhs for a typical 100T/H BFBC boiler).
o Attaining cycle time reduction in super-heater tube failures in HRSG of M/s IPCL, Gandhinagar without dismantling modules- In-situ repair for the first time in world.
o Implementing various suggestions also along the team to reduce the non-moving inventory.
- Successfully implemented outsourcing of execution of detailed engineering AutoCAD drawings for the first time inside BHEL campus using infrastructure facilities at very competitive rates, leading to cycle time reduction & maintenance of security of spares-detailed engineering documents for industrial & utility boilers (pulverized fuel fired, BFBC & CFBC) of 30 MW to 500 MW capacity.
- Introduced indexing of all spares-archives detailed engineering drawings, leading to scanning of those drawings, automatic distribution of drawing prints to concerned sections. This resulted in cycle time reduction with respect to detailed engineering & production, for industrial & utility boilers (pulverized fuel fired, BFBC & CFBC) of 30 MW to 500 MW capacity.
- Computerized details of IBR approval for detailed Engineered pressure- part drawings, leading to cycle time reduction for material withdrawal for manufacture of pressure parts of industrial & utility boilers (pulverized fuel fired, BFBC & CFBC) of 30 MW to 500 MW capacity.
- Simplified the data book preparation of detailed engineered pressure-part drawings of pressure parts of industrial & utility boilers (pulverized fuel fired, BFBC & CFBC) of 30 MW to 500 MW capacity, leading to cycle time reduction & higher potential for spares business.
- Avoided solution annealing of Re-Heater coils for stainless steel materials for utility boilers (pulverized fuel fired) 100 MW to 500 MW capacity, through suitable design/engineering modifications, leading to cost savings & cycle time reduction for manufacture.
- Successfully upgraded materials viz., T22 instead of T11 and T91 instead of T22, for spares of Re-Heater coils for utility boilers (pulverized fuel fired) of 100 MW to 500 MW capacity, leading to enhanced life & business potential.
- Standardized dissimilar metal weld joints for Re-Heater & Super-Heater for utility boilers (pulverized fuel fired) of 100 MW to 500 MW capacity, meeting customer's urgent critical requirements and avoiding additional weld joint.
- Took study leave for full time PG Course 'Design & Production of Thermal Power Equipment' at NIT , Trichy-14.
- Executed detailed engineering of spares for pressure parts for :
o Boiler mountings, valves, soot blowers, HP- LP by-pass components, regarding fossil boilers (from industrial boilers to 500 MW), BFBC boilers & CFBC boilers (30 MW to 125 MW).
o Non-pressure parts, C&I, regarding fossil boilers (from industrial boilers to 500 mw), BFBC Boilers & CFBC boilers (30 MW to 125 MW).

PROFESSIONAL EXPERIENCE :
Jan’70- May’09 BHEL, Trichy
Growth path :
Jan’70 - Oct’78 Supervisor/production Planning & Control
Nov’78- Oct’79 Engineer Trainee /Engineering
Nov’79 - Nov’83 Engineer / Engineering
Dec’83 – May’89 Senior Engineer/ Engineering
Jun’89 – May’93 Deputy Manager / Engineering
Jun’93 –May’98 Manager/ Engineering
Jun’98 – May’04 Senior Manager/ Engineering
Jun’04 –May’08 Deputy General Manager/ Engineering
Jun’08 – May’09 Senior Deputy General Manager/ Engineering

Key Deliverables :
Production Planning & Control :
- Preparing yearly budget and planning production for various areas viz., boiler production shops (bay-wise), outsourcing and bought-out items.
- Generating Management Information Report (MIR) regarding monthly completion to Unit Head and yearly report of production in shops, outsourcing & bought-items against budget vs. actual.

Design & Detailed Engineering :
- Review of enquiries from customer & working out bill of materials for estimation for giving offer to customer by subordinate engineers
- Review of Generation of materials forecast for long lead delivery items, manufacturing drawings, strength calculations for submission to Director of Boilers by subordinate engineers
- Review of Engineering document release plan for manufacture, erection, outsourcing etc to take care of materials availability, erectability, transportation feasibility, utilization of non-moving materials in stores/shipping ,by subordinate engineers
- Review of material requisition s for purchase of bought-out components, recommendations to purchase dept for the offers received regarding scope of supply , technical requirements , special conditions of contract. by subordinate engineers
- Reviewing division of responsibility and technical feasibility for project execution and detailed engineering by subordinate engineers.
- Review of Compiling all O&M installation manuals, quality documentation manual, installation and commissioning checks and report and as built drawings by subordinate engineers..
- Review of developing the process flow details with all respective suppliers and overseeing all variations/alterations to main scope of work by subordinate engineers.

Process Enhancement :
- Identifying scope for :
o Planning, implementing & monitoring of technological changes to enhance productivity.
o Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced.
- Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
- Implementing effective techniques to bring efficiency in plant operations to improve quality standards & achieve maximum cost savings.

Materials Management :
- Finding out suitable vendor for all BOP equipments. Reviewing vendor credentials for approving as prospective supplier as per companies set parameters.
- Coordinating with third party inspection agency and coordinating all inspection reports.
- Interacting with erection contractor and vendors for various projects and warranted issue.
- Preparing the bill of material and maintaining the documents of all site drawings for the allocated projects.
- Reconciling the material at site for the under going projects.

Productivity Improvement/utilization of non-moving materials/components :
- Identifying & implementing productivity improvement/utilization of non-moving materials/components by subordinate engineers.

PROFESSIONAL QUALIFICATION :
Pursuing Ph.D. from Bharathidasan University, Tiruchirapalli Targeted to be completed by 2012
Specialisation : WRT BOILER
Pursuing MBA from Indira Gandhi National Open University Targeted to be completed by 2011
Specialisation : Operations Management
PG Diploma in Business Administration from Indira Gandhi National Open University in the year 1996.
Master of Engineering from National Institute of Technology (Formerly Regional Engineering College), Tiruchirapalli in the year 1979; Specialisation : Design & Production of Thermal Power Equipment
AMIE (Mechanical) from Institution of Engineers, Kolkata in the year 1976.
Diploma in Mechanical Engineering from Government Polytechnic, Tiruchirapalli in the year 1969.

PERSONAL DETAILS :
Date of Birth : 15th May, 1949

PREVIOUS SALARY DETAILS :
As per 2nd pay revision committee for Executives of Public Sector Enterprises : 36 lakhs per annum

IT SKILLS :
Conversant with MS Word, MS Excel, MS power point, SAP

Language Skills :
English, Tamil, Hindi (can understand if talked very slowly)

Additional skills :
Well conversant with Indian & international tube/pipe manufacturers
& also Indian & international Coal & ash handling suppliers

[Guest]

E-Mail Id : prasannav41 AT Gmail.com
PRASANNA VENKATESAN.S

OBJECTIVE :
A Challenging position in the Computer Industry, To work with commitment in a rapidly growing organization and to use my specialized knowledge.

EDUCATIONAL QUALFICATION :
COURSE INSTITUTION BOARD/UNIVERSITY YEAR OF PASSING MARKS (%):
B.E(Computer Science ) LATHA MATHAVAN ENGINEERING COLLEGE ANNA UNIVERSITY, TIRUNELVELI APRIL 2011 66
DCSE GMS MAVMM POLYTECHNIC COLLEGE,MADURAI DEPARTMENT OF TECHNICAL EDUCATION MARCH 2008 75
SSLC LE CHATILIER MATRICULATION HIGHER SECONDARY SCHOOL, MADURAI TAMIL NADU STATE BOARD MARCH 2005 60

ACHIEVEMENTS :
- Represented the School Athletics team at Distric level.
- Won various prizes in inter-collegiate meet and inter school meet.

COMPUTER PROFICIENCY :
LANGUAGES : - C
- C++
- Java
WEB DESIGNING TOOLS : HTML , PHP
PACKAGES : - MS–OFFICE 12 (Popularly known as Office 2007),
- MS–OFFICE 14 (Popularly known as Office 2010)
OPERATING SYSTEMS : MS–WINDOWS 5.1 (Popularly known as Windows XP),
DATABASE ENGINE : - SQL Server
NETWORKING : - CCNA

PROJECT WORKS :
IN DIPLOMA :
TITLE : ”AUTOMATIC TICKET WINDING SYSTEM”
DESCRIPTION : The main motto of my project is to reserve train tickets and amount for reservation is taken via net banking and my system is more user friendly.

IN B.E. :
TITLE : ”A HIGHELY DECOUPLED PORTAL FRAMEWORK FOR HIGH TRAFFICKED WEB APPLICATION ”
DESCRIPTION : Album uploadment scheme on web application tells how to upload a Album’s in server database using jsp and servlet. This is a client side project design by us with our own creativity.

EXTRA CURRICULAR ACTIVITIES :
- Dance is my favourite entertainment.
- I participated Third State Level Tournaments in football on the year 2004.
- Have more responsibility in my work by nature.
- Social responsibility is more.
- Yearly once’s I donate my blood.
- I like to travel and research and try to discover facts about it.