Resume / CV : Automotive product design/ Tool design

[ampkulkarni]

CURRICULUM VITAE :
Manish S. Kulkarni
E-mail :ampkulkarni AT gmail.com

Total Years of Professional Experience : Thirteen Years
- Eleven Years at different position In R & D of India’s second largest auto manufacturer Bajaj Auto Ltd, Pune.
- Currently working for Infotech Enterprises Limited Hyderabad, from 17th Mar 08 as Technical Leader.
Infotech is the leading engineering service provider across the globe.

Career Objective :
Looking for managerial job position in Product design/Tool design, to
effectively apply skill sets learned, in a rapidly growing Indian industry.

Qualification :
v Post Diploma Tool Engg.(Mumbai), (Equivalent to B.E. for better jobs as recognized by Govt. of India)
v Diploma in Mechanical Engg.

Professional Work Experience :
Engineering Product Design :
Preparing engine layout indicating the engine parts e.g. cylinder head, rocker arm, cylinder block, crank case, covers, oil pump etc.
Parametric modeling of engine components e.g. cylinder head, block, crank case, covers etc. considering structural strength of components with uniform wall thickness and consideration of die parting line.
Parametric modeling of plastic parts for intake system, air filter, engine covers, wheel cover considering the space and aesthetics.
Parametric modeling of exhaust system.
Preparing, checking and release of Auto-cad drawings for engine components considering geometrical deviations and manufacturing tolerances. Guiding subordinates to prepare models and manufacturing drawings.Preparing inspection check sheet of engine components for critical dimensions.

Projects handled at Bajaj Auto :-
Product Design : Bajaj “WAVE”, Bajaj “KRISTAL” upcoming Bajaj “BLADE”
Worked on engine layout, parametric modeling / preparing mfg drgs for following components for “Bajaj Blade” Scooter with CVT
Head cover, 4V-Cylinder head, complete intake system i.e. intake manifold, duct carburetor
Design of Throttle Positioning Sensor for Bajaj Blade CVT scooter. (Patent Applied by Bajaj)
Air filter cover and case with ease of serviceability.
Intake system design for low intake noise.
Crank case L.H., crank case R.H., cover L.H., cover transmission, complete packaging of exhaust silencer, trailing arm R.H. for second shocker mounting.
Complete layout and final design of exhaust system in 3D.
NC path generation for sheet metal dies of RAM plate, trailing arm, exhaust system components etc.

Tool Design :
Preparing layout, detail design & detail drawings of fixture components keeping in mind design for manufacturing.
Design, check, release of machining drawing of fixtures for HMC and VMC for engine components like cylinder head, block, crank case, covers etc.
Design, check and release of leakage testing fixtures for various aluminium components of engine with logic development for minimum cycle time.
Standardization of fixture components.
Welding fixture design. Relation gauge design.
NC path generation for welding fixture components and light duty press tools.

Professional experience at Infotech :-
Primary responsibilities as Tech. Lead :
Technically guiding the teams for preparing parametric models and manufacturing drawings for sheet metal and casting as per customer inputs.
Final QC and submission of models and drawings to customer as per customer standards.
Projects at InfoTech :
Reverse engineering of priority valve for Twin Commander Aircraft.Project includes parametric modeling and preparing manufacturingdrawing for Al Casting and steel components.
Project Duration : - 4 weeks
Team size : - 4 Engineers
Role : - Project Leader

Worked as onsite coordinator at Associated Air Center, Dallas
From 14th July to 7th Oct 2008
Responsibility as onsite coordinator :-
Final QC and submission of drawings and models of attachments for Aircraft interior prepared by offshore/onsite team to the customer.
Guided the team for parametric modeling of Carbon fiber seat back shell having sculptural shape as human back and rib cage.
Team Size : - 10 Engineers
Role : - Project Leader
Modeling of gas turbine components e.g. LPT case, Fan Hub Frame for Volvo Aero, Sweden.
Project Duration : - 6 Months
Team Size : - 6 Engineers
Role : - Project Leader

Worked as onsite coordinator at Vought Aircraft Industries, Dallas USA From 05th Oct to 4th Dec 2009
Project : - Manufacturing Process Planning
Software : - Encapta
Team Size : - 15 Engineers
Responsibility as onsite coordinator :-
Final Quality check and submission of Manufacturing Process Plans to the customer.
Currently guiding the team of 15 engineers for preparation of manufacturing process plans Vought Aircraft industries USA.
Application Software Competency :
Eleven years practical working experience with Unigraphics NX3\NX4 for preparing 3D solid models/drafting/assemblies and NC programming.
Very well conversant with Auto-cad 2008 for preparing manufacturing drawings and engine layout.
Well conversant with Solid Works 2008 for solid modeling.
Well conversant with Catia V5 R19 for solid modeling
Well conversant with Encapta for process planning.
Conversant with Team centre engineering data management
Microsoft Office Word, Excel and Power Point.

Awards and recognition : -
Best project execution award for “Vectorization of Mylar” for the quarter ended June 2009.

Professional Skills : -
· Strategic planning
· Team-building
· Leadership
· Business development
· Cost reduction

Industries :
Worked with Bajaj Auto Ltd. On following positions for 11 years.
(from 13 Jan 1997 to 07 mar 2008)
Six years as an Asst. Mgr. Product design, reporting to Sr.Mgr.
Five years as an engineer Tool design, reporting to Dept. Mgr.
Poona Shims Pvt Ltd. Wadgaon Maval from Oct-1996 toJan-1997.
Worked as a tool room engineer with responsibility of manufacturing and tryout of press tool dies.

Domain Expertise :
Aluminum Casting.
Sheet metal parts.
Machined parts.
Jig and Fixtures.
Plastic parts.

Basic Data :
Date of Birth : 28th June 1971
Languages known : Marathi, English and Hindi.
Marital Status : Married

[Guest]

HARI SAYELA
E-Mail : harisayela AT gmail.com

Career Objective :
To work in an esteemed organization where I can deliver my best for the growth and development of the organization, and my personal growth, keeping balance of satisfaction and value addition.

Professional experience :
I have 2+ years of Experience in manufacturing & Design Of Sheet
Metal Press Tool.
Dvb Design + Engineering, Hyderabad .
Presently Working as a Tool Design engineer in Dvb Design+ Engineering, Hyderabad. From March- 2010 to till.
Designation : Tool Design Engineer,
Role :
1.To Design the striplayout For given Component & send to customer approval,
2.To Design the tool by customer Die standards.
3.To Design the tool Directly in 3-D model,To prepare Detailed drawings,
4.To Apply GD & T for matening parts where ever required.

Projects :
TITLE : “ 2-out progressive tool,For Flange Plate-1 &3”,
customer : MODINE,
Operation : Blanking & Semi Piercing,
No Of Stations : 10.

TITLE : “ 1-out progressive tool”,
customer : GE STAMP .
No Of Stations : 12 ,
operation :Form, pierce & Cut - Off.

TITLE : “ Backing Shim”
customer : Admach Auto
No Of Stations : 12
Operation :To Bend Four –ve 15 Deg Bends

TITLE : Member Lock Attachment”
customer : Caparo
No Of Stations : 1(Stage Tool) ,
Operation :Hole Piercing.

TITLE : Member Lock Attachment”
customer : Caparo ,
No Of Stations : 1(Stage Tool) ,
Operation :U & V Wipe Bending,

TITLE : Desigining of Sheet Notch tool.
CLIENT : VOLKS WAGON, pune
RESPONSIBILITY : Conceptual design & conversion of 2D drawings to 3D, Applying bottom-down approach ,applying GD&T to assembly according to this conditions necessary modifications wherever required, drafting for manufacturing standards.
TOOL USED : NX4, Autocad2007.

Areas Of Interest :
1.Tool Design,
2.Product Design’
3.knowledge in Designand Manufacturing software’s CATIAV5R19,NX6,Auto Cad2007.

Qualifications Highlights :
1. P.G in Tool Die & Mould Design from C.I.T.D Hyderabad, with Distinction of 70.5% aggregate.
2. B.E Mechanical in Production Industrial Engg from Gandhi Institute of Technology & Management affiliated to Andhra University,Visakapatnam, with an aggregate of 59.5%, Passed in 2007.
3. Intermediate MPC stream from Siddartha Junior College with an aggregate of 82.9% in 2002.
4. SSC from Siddartha High School with an aggregate of 69.16% in 2000.

ACADEMIC PROJECT :
Name : Experimental investigation of Honed & Chamfered Cutting Tool
Description : In this Project we have studied and comparing the cutting tools life in between them and find out the efficiency of the cutting tools.
Project Training : “Design of machining fixture for LG Compressor piston” in RACHANA MACHINE TOOLS Hyderabad.
As I have under gone project training for 6 months of duration in above mentioned company.

Vocational Training :
I undergone vocational training in the year of 2006, in the Steel Melting Shop (SMS) in Vishakapatnam Steel Plant from May - June 2006.

Computer Proficiency :
NX4,
CATIA V5,
AutoCAD 2007,
Microsoft Office.

[Guest]

i m looking same profession