Ultramarine & Pigments Ltd Ranipet : Development, Quality research, Chemical Engineer

[mskavi]

Ultramarine & Pigments Ltd Ranipet : MANAGER DEVELOPMENT
Website: http:// www.ultramarinepigments.net

Keywords: Manager Development, quality research manager, chemical research, chemical engineer,

Designation: MANAGER DEVELOPMENT
Experience: 4 - 6 Years
Location: Ranipet
Compensation:
Rupees 4,25,000 - 6,00,000
LTA, MEDICAL REIMBURSEMENT, GRATUITY, SUPERANNUATION, AND GROUP PERSONAL ACCIDENT INSURANCE
Education:
UG - B.Tech/B.E. - Chemical
PG - M.Sc - Chemistry
Industry Type: Chemicals/ PetroChemical/Plastic/Rubber
Functional Area: Engineering Design, R&D
Posted Date: 09 Aug 2009

Job Description:
TO IDENTIFY AND PROCESS APPLICATION, CONDUCTING THE TRIALS IN PILOT PLANT AND SCALING UP IN THE PLANT LEVEL. RESPONSIBLE FOR THE STABILIZATION OF PRODUCT AND PROCESS.

Desired Candidate Profile:
Should be a chemical engineer Or Doctorate in chemistry in the age group of 30-35 years. Experience in Soap/ Detergent / shampoo industry is preferable. Able to work as a team leader and to identify the potential area for the development.

Company Profile:
A public limited company having manufacturing units in different locations with an annual turn over of 150 crore. Involved in manufacture of pigments, surfactants and AOS for the past 45 years.

Executive Name: Mr.Srivathsan

Address:
Not Mentioned

Email Address: personnel@uplamb.net

Telephone: 044-26821195,1196,1197,1198,1199

Reference ID:
UPL/ AMB/ MD/ 01

Keywords: Manager Development, quality research manager, chemical research, chemical engineer,

[sohelnadeem]

SYED SOHEL NADEEM
E-Mail: syed_sohailna AT yahoo.com Contact: +91 9985955899


Senior Level Assignments in Chemicals Production &Process Control/ Plant Operations & Maintenance/Erection & commissioning / Quality Control with an organisation of repute.

PROFESSIONAL OVERVIEW
- A dynamic professional with 27 years of rich experience in Production Planning & Process Control, Plant Operations Maintenance Functions, Erection & commissioning, Quality Control, Production process control using PLC, SCADA programme.
- A strategic planner with competency in devising significant solutions, and implementing safety management systems for maintaining sound environmental and safety conditions.
- Expert in running & managing the production operation of multi product line.
- Adept in analyzing the repetitive problems and root cause solutions.
- Extensive experience in managing inventory for maximum utilization of available resources, material management etc.

CORE COMPETENCIES
Production Planning & Process Control
- Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.
- Overseeing overall Procurement activities, implementing effective techniques to bring efficiency in operations, improve quality standards & achieve maximum cost savings.

Plant Operations
- Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
- Preparing & maintaining maintenance related reports, develop P & ID's and oversee the creation of Piping.

Operations & Maintenance
- Planning & effecting preventive maintenance schedules of various machineries, & plant utilities to increase machine up time and equipment reliability. Erection, Commissioning, Process validation and Optimization of Plants.
- Undertaking failure analysis, breakdown analysis of machinery, equipment and other utilities.
- Managing overall maintenance operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.

Quality & Inspection
- Monitoring & ensuring adherence to quality systems & quality standards and maintaining requisite documents.
- Implementing quality systems in the organisation to reduce rejections and ensure zero defect products.

Man Management
- Planning effective manpower deployment & works scheduling of qualified workforce; addressing training needs of staff to enhance skills and productivity.
- Supervising workmen on the floor and ensuring the quality of products manufactured.

ORGANISATIONAL EXPERIENCE
Feb’03 – May’08 with AL-Raez Sulphate factory, Riyadh as Production Engineer

Attainments:
- Linear Alkyl benzene Sulphonic acid 50mt/day and Sulphuric acid 100mt/day production, process control by PLC – SCADA.
- Handling LAB, molten sulphur, furnace, drying tower, conversion tower of vanadium pent oxide catalyst, absorbing column, scrubber, multitube film reactor, different types of plant instruments, utilities, quality analysis.
June’91 – Jan’03 with King Saud University Project, Riyadh as Chemical Engineer

- Setting up water treatment chemicals for corrosion, scale inhibitor Nitrite base for chilled closed loop for 40cu.m/day makeup, water of 6units of chillers of capacity 5000Ref.Ton/unit.
- Setting up chemicals for corrosion control, sludge conditioner for hot water closed loop by 3600kg/hr capacity of Boilers.

- Managing the setting up cooling tower chemicals for corrosion, scale, Algae, fungi control for basin water of capacity 3500cu.m.
- Coordinating with service of Metito, Nalco, AES as chemical supplier & handling the Operation & maintenance of sewage plant, swimming pools, De-ionized plants, RO plants & Chlorinators of 10kg/hr capacity.
- Handling of LPG, Diesel storage and pumping station

Attainments:
- Achieved 20000cu m/day Water treatment of sewage & developed fartilizer, Bio-gas from sludge treatment.

Projects
- Duration : Jun 1991 - Apr 2004 (Onsite)
- Project Name : Engineer- chemical
- Companys : King saud university project,Raez sulphat factory with Ballastra RIYADH, KSA
- Details : Boilers,chillers,cooling tower,Air blowers, Vacuum pumps, gear pumps, submersible pumps, meter pumps, centrifugal pumps,R.O. ,De-Ionize, Sewage plants, storage tanks, Reactors,Different types of valves,pipings,air compressors & blowers.
- Role : Erection & commissioning, Parts procurements, check quality standards & cost,Coordnatings with consultants

PREVIOUS ASSIGNMENTS
Jan’89 –Dec’90 with Neepa Chem. Lab (p) Ltd, Hyderabad as Work In – charge
(Manufacturer of - Para hydro Benzoic Acid, methyl, propyl, Butyl Parabens, sodium methyl, sodium propyl parabens - IP)
.
- Handling of pressure autoclave, CO2 gas, Phenol & different solvents, raw materials, GL reactors, condensers, distillation system, vacuum pumps, filters & driers.

May’84 – Dec’88 with Basichem Industry (Deccan) Pvt. Ltd., Hyderabad as Executive Engineer
(Manufacturer of - Para hydro Benzoic Acid, methyl, propyl, Butyl Parabens, sodium methyl, sodium propyl parabens – IP, Thiacetazone –IP)
- Handling of pressure autoclave, Glasslined reactors, Para nitro toluene, thiosemicarbazide, phenol, different solvents, driers, centrifuges, filters and utility.

July’83 – April’84 with Citric India Ltd, Nasik as Chemical Engineer
(Manufacturer of Citric Acid, Ferric Ammonium citrate, Calamine- IP)
- Handling of Reactors, molasses fermentation, ammonia gas, other chemicals, Rotary vacuum drier, Flakers, Filters and utility.

March’81 – June’83 with Jayant Vitamins Ltd., Ratlam as Shift Chemical Engineer
(Manufacturer of Vitamin – C, Sorbitol)
- Handling Pressure Autoclave, Hydrogen gas generation, Acetone, Benzene, Fractional distillation column, different gases & chemicals, Vacuum water ejector, Plveriser, Filters, Different types of pumps.

EDUCATION
- B.E. (Chemical) from Regional Engineering College, University of Kashmir, Srinagar in 1980.

PERSONAL VITAE
Address : House Number: 9-4-61/42 Mairaj Colony, Tolichowki, Hyderabad – PIN: 500008, A.P.
Date of Birth : 9th February, 1956
Marital status : Married (4 – children)
Present Location : Hyderabad (AP) – INDIA
Notice Period : Immediately
Previous CTC : IRs 7 Lakhs
Expected CTC : Negotiable

[Guest]

RAJESH CHETTIYAR
deepa.chettiyar AT gmail.com
Professional engineer; Strong chemistry aptitude; Communication skills; Creative development.
EXPERIENCE :
Rhodia Specialty chemicals India Limited, from Feb. 2011 as HOD in Chemithon Dept.
Portfolio :- Production Planning, Production achieving OEE (GSY), Quality enhancement, Production Target Setting & Achieving, Coordinating with Marketing Dept. & seeing that material is available in time, looking after preventive maintenance of equipments.
Have undertaken projects :-
1. Condense Wafer Reutilization
2. Electrical Consumption reducing
3. Achieving & improving production norms
M/s. Specialty Surfactants Ltd., Silvassa, Aug 2006 to Feb. 2011
Worked in production dept as an Sr. Executive Production
Company manufactures surfactant products-AOS liquid, AOS paste, AOS needles, AOS powder, AOS noodles. SLS liquid,SLS powder, SLS needles, PAS needles. SLES liquid,SLES paste. Major customers are HUL, CKL.
It’s a state of art plant designed by CHEMIHON having split type arrangement. (Only one in Asia) There are 2 Reactors 1- IIT Reactor & 2nd – Chemithon Reactor.
At a time 2 reactors are running with 2 different products are running in 2 reactors with 1 gas plant.
Achievements :
Running SLES paste in split mode.
Earlier problems faced were high colour. Neut pressure & temp were higher due to bleaching, bleaching agent changed, everything came normal & Ndom was also reduced.
AOS ndom was brought down from 2.5% in AOS paste & 2.2% in AOS liquid to 1.4% & 0.8% respectively by slight modifications in the system without altering other quality parameters.
Viscosity problem was sorted out in AOS CKL grade liquid.
Training imparted to the unskilled personnel’s to make them to run the highly sophisticated auto plant with keeping in to consideration quality parameters, maintenance.
Had undergone HAZOP training from CLI-MUMBAI. Thereafter successfully made analyses of the existing plant & new modifications.
Had successfully completed the capacity expansion project.
Analytical method of problem detecting & solving was implemented.
Nature of work : Production planning;
Keeping purchase dept aware of the raw material, consumables & packing material requirements.
Looking after maintenance of the plant(maximum stress given on preventive maint, giving a know how about the equipment to the working personnel’s.
Preparing daily production reports, analysis of production, coordinating with the marketing dept for daily dispatches.
Preparing OEE for the plants, keeping a track of the CPK values on daily basis.
Preparing monthly production, consumption data, Preparing quarterly production statement.
Meeting production targets, taking new trials on plant, suggesting & implementing methods to increase productions, life of equipments, energy conservation, etc.
M/s. Zenith Chemicals Nov.1994-June1997 – Production Officer
I was engaged in manufacture of dye intermediate. Plant was batch process controlled by DCS. Product dryer in Spray dryer with capacity of 400kgs/hr water evaporation. Equipment handled were evaporators centrifuges, notches filters scrubbers also sodium bisulfate was manufactured as by product. I was Responsible for Production Maintenance Control of Cricket Parameters, Achieving Targets and Manpower Planning, Production rate un dryer increased from 430kgs/hr to 500kgs/hr successful installation of DCS, batch time reduction reaction reduced by 1 hr.
There I successfully prepared material balance and energy balance, project on gravity flow type batch plant, which was later on employed in practice.
Material balance was useful in identifying the losses and efficiently operating the effluent treatment plant after effluents were quantified.
Energy balance was useful in energy consumption pattern and possible energy conservation.
M/s Century Rayon July 1997-July 1998 – Production Officer
I was involved in Production Control of Yarn with Quality Maintained & Manpower Planning.
M/s. Galaxy Surfactants Aug.1998 – Sept.2003 – Process Officer
Galaxy Surfactants is a Company Manufactures Surfactants, which are used widely in Soaps. Shampoos, Detergents, Toothpastes with HLL and Colgate being major customers. Plant is continuous sulfonation unit and ethoxylation. For needles dryer is wiped firm type with evaporation capacity around 452 kgs/hr. Capacity of sulfonation plant was 1430kgs/hr (100% basis) les and 1200 kgs/hr. sls. Major equipment handled involved pumps, vacuum pumps, whrb, chillers, compressors, heat exchanges, and scrubbers.
Company received ISO9001-2000 version in the year 2003, also Co. is successfully implementing TPM at work place.
As Process Officer I was to control process, by a controlling Critical Control Parameters, Production Planning, Maintenance Targets & Maintaining and following ISO Standards, norms, forming network between various departments for achieving target, reducing losses by proper preventive maintenance of various equipments.
M/s. Polydrug Laboratories Oct 2003 - July 2006 - Technical Assistant
Working in the capacity of Technical Assistant to unit head. Company Manufactures Pharma grade bulk drug chemicals.

EDUCATION
BE Chemical Engineering, 1993 Pune University, Maharashtra
Seminars : Energy / Conservation in Ammonia based Fertilizer Industry.
Project : Manufacture of viscous filament yarn.
Technical Skills
Operating Systems : MS-WORD, MS EXCEL, INTERNET