www.gherzieastern.com Gherzi Eastern Ltd Delhi : Structural Design Engineer

[mskavi]

Gherzi Eastern Limited Delhi : Design Engineer -Structural
Website: http://gherzieastern.com
gherzieastern.com

Designation: Design Engineer -Structural
Experience: 10 - 12 Years
Location: Delhi

Job Description:
Exposure to design of concrete & steel structures, Structural Analysis & design using software, Proof checking etc.

Desired Candidate Profile:
A candidate, Degree/Post Graduate in civil Engineering have experience in Designing of structures with the experience of 10-12 years.

Company Profile:
GHERZI EASTERN LIMITED in an Indo Swiss Joint Venture Organisation and in a leading internationaly reputed consulting Engineering Orgainisation Since 1960.

Email Address: hema@gherzidel.co.in

Keywords: Structural Engineer

[Guest-IJT]

Kumaran
No.96 , Pillayar kovil street,
Velapadi , vellore district,
Vellore , Tamil Nadu. 632001.
Mobile Number: 91-9677499765


Professional Objective
- To obtain a position as a Business Development Manager that utilizes my 10 years of manufacturing and design experience, my interest founding and managing a small business, and my bachelor’s degree in business administration.

My Profession…
- More than 7 years of hands on experience in automotive industry, handling technical, design, service related responsibilities and General IT with specialization in CATIAV5.
- 3+ years of experience in press tool and Plastic injection Mould manufacturing industry.

My Assets…
- Effective combination of engineering, design, software, leadership, interpersonal and communication skills: self-directed; comfortable with significant responsibility.
- Extensive and diverse technical knowledge; CAD, Design and computer applications.
- Project Management and supervision, able to lead, manage and motivate people, able to complete projects in time, quality and result oriented.
- Excellent technical and business communication skills, both oral and written, dynamic presentation skills.
- Effective training skills and planning. Patient and diplomatic, with a drive for helping others.

What I want to be…
To obtain a position that will fit my expertise in the areas of Product Design Engineering, Project Data Management, Technical Support and Liaison utilizing my extensive engineering, design, management and technical skills.


Skills Acquired during the projects:

Projects worked on at Satyam Computer Services, Hyderabad from June 2008 to April 2009.

Project 1 : EMRI , HMRI – Andra Pradesh Government.
Organization : Satyam Computer Services
Role : Project Lead
Package : CATIA V5R18 , PRO E

As Project Lead for EMRI , HMRI , I am responsible for Project estimation, Specification creation, SOW ,scheduling, work allocation, team building, DFSS , concept design, quality and vehicle inspection., such as:
- HMRI (Health Management and Research Institute) was developing MHU-104 (Mobile Health Unit) with Satyam. The team is responsible for designing the whole vehicle except chassis which we get from OEM.
- EMRI (Emergency Management and Research Institute) was developing Ambulance (108) with Satyam. The team is responsible for designing the whole vehicle except chassis which we get from OEM.


Projects worked on at CSM software pvt. Ltd., Bangalore from March 2007 to April 2008
Project 2 : Dura Automotive, Germany.
Organization : CSM Software Pvt. Ltd,
Role : Sr.project Engineer (Team Lead)
Package : CATIA V5R16 on Windows XP Platform,
As Team Leader for Dura Automotive, I am responsible for Project estimation, scheduling and execution for concept design and modeling for various Automotive interior components and quality checking, such as:
- Class A surface updation for B pillar Trim. Here B surface is updated as per given Class A surface.
- Conversion of Crash member sheet metal part to aluminium extruded parts.
- Design optimization of dash board cross member.Here cross member parts are splited as per manufacturing feasibility and weld ability.
- Conversion of CATIA V4 2D model (crash member) to CATIA V5 3D model.
- Concept design of window locking mechanism and roof rack assembly.
- Detailing of various Exhaust system parts and assembly for Tenneco automotive.
- Done CATIAV5 administration for Mahindra International Limited pune and Zaheerabad.

Projects worked on at Satyam Venture Engineering Services from September 2004 to Feb. 2007
Project 3 : Faurecia Automotive Seating System, Detroit, MI, USA.
Organization : Satyam Venture Engineering Services Pvt. Ltd,
Role : Designer
Package : CATIA V5R14 on Windows NT Platform,
I am responsible for Project estimation, scheduling and execution for Design modeling for various Automotive seating components and quality checking, such as:
- Door trims which include design and deign modification of door components like upper substrate, lower substrate, map pocket, gap hider, Bolster substrate, armrest substrate, skins, switch bezels etc., for Mazda J56 Program.
- Design modification and design proposals for manual recliner components like goose neck handle, Easy entry handle, Upper bracket and lower brackets; side shield design optimization.
- Worked on kinematics simulation of various types of manual and power recliners. Executed design changes on various parts of recliners; Packaging of recliners and study using kinematics simulation; V4 to V5 conversion; detailing and GD&T creation for Ford Family Recliner Program.
- Worked on Functional Tolerance and Annotations (3D dimensions and GD&T) on Catiav5 of various types of manual and power recliners.
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Project 4 : Faurecia Automotive Seating System, France.
Organization : Satyam Venture Engineering Services Pvt. Ltd,
Role : Designer
Package : CATIA V5R14 on Windows NT Platform,
As a Team Member, I am responsible for Design modifications of Automotive Seating parts and creating kinematics of seat assembly, such as:
- Design modification for Both Backrest and Cushion foam.
- Design modification for Back Panel, Inboard/outboard side shields.
- Converting V4 models to V5 Parametric CATParts and CATProducts.
- Assembly of seating components with H-Point and its Mechanism using DMU Kinematics.
- We worked on Digitized shape editor module to get surfaces from point cloud data on catiav5 for foam design.

Project 5 : TRW, Steering and Suspension System, St. Catharines (Canada) and Japan.
Organization : Satyam Venture Engineering Services Pvt. Ltd,
Role : Designer
Package : CATIA V5R14. on Windows NT Platform,
As a Team Member, I am responsible for Design modifications of Automotive Steering and Suspension System components like Inner Ball Joint, Outer Ball joint, Control Arms and Linkage Assemblies, such as:
- Design modification of forging components for Tie rod and Draglink assemblies.
- Modeling and Drafting of Ball joint assembly and End Tie Rod assembly.
- Creating formats and standards for TRW on Catia V5.
- Complete parametric modeling of socket forging (Ball Joint) components.
- Modeling Methodologies on Catia V5 for TRW St.Catharines and Japan Location.

Project 6 : Collins & Aikman Detroit, MI. USA.
Organization : Satyam Venture Engineering Services Pvt. Ltd,
Role : Designer
Package : CATIA V5R14 on Windows NT Platform,
As a Team Member, I was responsible for Design modifications of Automotive Interior parts like Instrument Panel, Floor Console, Door trims and Carpets, such as:
- Design projects for various parts of Instrument panel, door trims, Soft trims and hard trim parts for Ford CD 338 (Mercury) and CD 378 (Lincoln) programs.
- Clip tower, Doghouse creations/position changes.
- Locators, snaps, heat stakes creations/position changes.
- Carpet changes/modifications.
- Design modification to avoid sink marks, Design Proposals & Interface checking.

Projects worked on at Doux Technologies, Chennai from April 2004 to September 2004
Project 7 : WHIRLPOOL INDIA LTD.
Organization : Doux Technologies Pvt. Ltd.,
Role : Cad Engineer
Title : Value Engineering & Reverse Engineering
- We worked on value engineering of White Magic – Washing Machine. Here we have to reduce the cost of washing machine.
- First we approached on small parts apart from Aesthetic components of the washing machine where we can avoid that and if necessary we can provide in better way. Then we concentrated on spin tub, Drainage system & Motor assembly of spin tub. As teamwork we reduced the cost around Rs.100 per washing machine.

Project 8 : Unique – Skill Precision (I) Pvt. Ltd., Singapore.
Organization : Doux Technologies Pvt.Ltd.,
Role : Cad Engineer
Title : Camera Cover Injection Mould.
As I have experience on mould design, I approached this company in Chennai to get mould design work. They given one component for pilot project and they required it in Pro-E. So I learnt pro-mould software from them and done that project at customer location and got good feedback. Therefore we got three components for mould design. Also I had given CATIAV5 training to them.

Projects worked on at Sermo PM India, Pune from May 2002 to March 2004.
Project 9 : FAURECIA, DELPHI, PLASTIC OMNIMUM & VALEO, France.
Organization : Sermo PM India Pvt. Ltd,
Role : Asst. Engineer
Title : Automobile components mould design,
We followed customer standards for this injection mould design. At pune location we do mould design and 80% of manufacturing. Remaining work (Die matching) they would do in France. Here my job is to design the mould. For mould design we used CATIAV5R12 & Megacad software. First we have to order the Mould base, for this we used megacad software and decided the size of the mould. After completion of mould base we started extraction of core and cavity and sent it to CAM division. Simultaneously we do assembly of mould and release the assembly blue prints to the shop floor.


Project 10 : SERMO, France
Title : Substrate-Injection Mould,
Organization : SERMO PM India, Pune,
Role : Asst. Engineer
Package : CATIA V 5R12 on Windows NT Platform.
For this mould we 6 people worked in team. I worked on lifters assembly. After extracting core and cavity, the work was split into 6. We all worked in one single assembly using “smart team” PDM. Lifters are one type of ejectors to eject the moulded component. This is used when component have doghouse and clip tower kind of features. Finally we worked on total assembly like hydraulic circuit, safety tools and mould clamping. We followed SERMO standards for this mould.

Experience 1 : Metal Form Pvt. Ltd., Singapore from June 2000 to December 2001.
Title : Tool and Die Maker,
Responsibilities: Manufacturing of compound and progressive press tools, Handling all type of conventional and CNC machines, trouble shooting of press tools, dimension control of stamped components and maintaining the ISO standards.
Achievements: 1.Suggested and manufactured one single 8 stage (Sea Gate – Hard Disk Cover) press tool for two components. This reduced manufacturing cost and production cost.
2. Suggested to replace the PUR spring to compression spring for long tool life and to increase productivity.

Experience 2 : Premier Instruments and Controls , Coimbatore from April 1999 to June 2000.
Title : Technical Assistant,
Responsibilities: Interpretation of blueprints, manufacturing of injection mould and press tools, trial taking of sheet and plastic components, quality control of products, final settlement of dies and also maintaining the ISO standards.
Achievements : 1.I did Suzuki-Samurai speedo meter case injection mould individually for first time. My job includes, ordering material, follow up in manufacturing, heat treatment process, mould assembly, trial taking and final settlement. This component got approved by first trial itself & got appreciation from General Manager for on time delivery.
2. Crystal component injection mould is simple mould, but it requires mirror polish for core and cavity. This component is used to cover and read the speedometer. Here I learnt the polishing skill. This mirror polishing took 10 days. Material used is P2O for core and cavity.



Experience 3 : Nettur Technical Training Foundation, Katpadi from August 1997 to August 1998.
Title : Tool Engineer Trainee, (part of curriculum)
Responsibilities: Interpretation of blueprints and design concepts, manufacturing of injection mould and press tools, trial taking of sheet and plastic components, quality control of products, final settlement of dies and also maintaining ISO standards.


Computer skills
Operating System : MS DOS, Windows NT.
Hardware : DELL, HP, and Compaq WorkStation.
Domain Knowledge: CATIAV5, Generative shape design , Kinematics, FTA,
Digitized shape editor, Administration, DMU and
knowledge ware.
UG, PRO-E 2000i2, PRO Mould.
Mega CAD , ACAD (2002)
Master CAM, CNC programming (Knowledge)

Educational Qualification
Degree Board / Institute Secured Class obtained Year
Diploma in Tool and Die Making Nettur Technical Training Foundation, Katpadi. 68.2% First class Aug-1997
Bachelor of Business Administration
Madras University of Correspondence Education, Chennai. 54.5% Second class May 2002
12th Standard State Board, Tamil Nadu.

86.08% First class with DN 1994
S.S.L.C. State Board, Tamil Nadu.

90.6% First class with DN 1992

Personal Details
Permanent Address S/o R.Kanchana,
House No.2F, Thiru.Vi.Ka.Road,
Near Ramajayam Theatre,
Tirupattur, Vellore District, Tamil Nadu.
Date of Birth 12TH JAN 1977 Marital status Married Passport No G7315962
Languages known - English, Tamil, Hindi (Not fluent), Kannada (Not fluent).

Hobbies - Reading books, Enhancing computer skills, listening music.

Date: ( Kumaran )