www.owenscorning.com Mumbai : Batch, Furnace Manufacturing Engineer

[mskavi]

Owenscoring Mumbai, Mumbai Suburbs : Manufacturing Engineer- Batch & Furnace
Website: http://www.owenscorning.com

Keywords: Manufacturing Engineering, mumbai

Designation: Manufacturing Engineer- Batch & Furnace
Experience: 3 - 8 Years
Location: Mumbai, Mumbai Suburbs
Education:
UG - B.Tech/B.E. - Ceramics
PG - Any PG Course - Any Specialization,Post Graduation Not Required
Industry Type: Construction/ Engineering/Cement/Metals
Functional Area: Production, Maintenance, Quality
Posted Date: 28 May 2009

Job Description:
- Responsible for the batch house, furnance and the glass lab
- Deal with the vendors directly – get the raw materials samples. Analyze it and make sampling plan
- Close monitoring of the raw material receipts with respect to chemical characteristics.
- Collect data about the changes, correlate and study probable causes to find root cause and control plan
preparation
- Give technical training to B & F engineers and necessary inputs for team based activity
- Conducts audits on the furnace temperature profiles highlights changes if any
- Represent team in quality system organization – towards implementation of ISO
- To engage in preparation of complete work procedure, Trouble- shooting , Standard quality procedures, Raw
materials purchase Acceptance Acceptance specifications sheets.

Desired Candidate Profile:
Three to 8 Years experience in a continuous process manufacturing
environment including of at least 3-4 of
managerial experience in glass and
melting operation.
Preferably manufacturing
/laboratory
/furnance. /batch

Company Profile:
Since Owens Corning was founded in 1938, the company has continued to grow as a market-leading innovator of glass fiber technology. A Fortune 500 company for more than 50 years, Owens Corning people redefine what is possible each day to deliver high-quality products and services to customers around the world.

Executive Name: Ms. Shefali

Address:
Owenscoring
7th Floor Alpha Building
Hiranandani Gardens, Powai
Mumbai,Maharashtra,INDIA 400076

Email Address: Careers.India@owenscorning.com

Telephone: 91-022-66681775

Reference ID:
Manufacturing Engineer- Batch & Furnace

Keywords: Manufacturing Engineering, mumbai

[Guest-IJT]

OBJECTIVE:

To work in a reputed organization that will facilitate appropriate utilization of the acquired technical knowledge, management and interpersonal skills in both individual and group effort along with the prospect of career advancement.

EDUCATIONAL PROFILES:

Diploma in Tool & Die
making : Year 2008
: Passed with 72 % marks or grade
: NTTF, Tellicherry, Kerala, India.

HSE : Year 2005
: Passed with 89% marks
: Science group,
: chovva h.s.school,kannur
: kerala
SSC : Year 2003
: Passed with distinction 79%marks
: s.n.vidya mandir,kannur
: kerala

AGGREGATE : 80 %
Diploma in Tool and Die Making: NTTF (Nettur Technical Training Foundation), TELLICHERRY,KERALA. NTTF is a reputed ISO 9001 Institution, which has been imparting quality training in Tool & Die making for the last four decades.

The Course Program Involves
- The Basic and Technical Training on Press Tools, moulds,jigs&fixtures manufacturing.
- Conventional machining.
- CNC technology and Production
- Material Technology and Heat Treatment.
- One year project training on commercial Tool manufacturing.
- Three months in-plant training.

PERSONAL PROFILE:

A reliable, hardworking person who seeks challenging, stimulating roles capable of working without supervision, but equally valuable working as a part of a team. Versatile and capable of working under pressure and keen to learn new skills.
Presently I’m working as a tool maker trainee in Sundaram Auto Components Ltd, plastic Division (SACL PD), Hosur, Tamil Nadu. My intention is to do graduation from Indian Institution of Industrial Engineering by distance education and also to study different design software.

KEY SKILLS:
The ability to design various types of moulds, jigs, fixtures and press tools.
Universal grinding, internal and external grinding, turning, milling and boring.
Pleasant telephone manner, good organizational skill and ability to prioritize work load.
CAD, computer literate and good all round knowledge of user level skills.

EMPLOYMENT DETAILS
Working as a trainee in Sundaram Auto Components Ltd, Plastic Division (SACL PD), Hosur, Tamil Nadu as a Tool & Die maker since July 2008.
The duties include manufacturing of new moulds and modification of existing moulds. Also I am learning to do new tooling after the initial build to bring them into profile and production specification. Work involved a wide variety of machining process including turning, grinding, milling etc. It also include assembly, development work for improving performance of existing moulds and methods.

EMPLOYMENT HISTORY
Professional experience attained. (Till date1year).
1.
Company. Sundaram Auto Components Pvt. Ltd. Harita campus, HOSUR
Position title. Tool and Die maker (trainee). Level. Junior Executive
Specialization. Manufacturing, maintenance, designing, production operations of injection moulds
Industry. maintenance
Monthly stipend Rs.5000.
Date joined. July 2008 Date left. -
Work description. 1. Manufacturing &maintenance of Injection Moulds.
2. Processing, manufacture and maintenance of injection moulds, hot runner moulds.
Mainly involved in the manufacturing of auto components moulds.

AREAS OF INTEREST

Product designing, Design&Development, Surface modeling, Mould designing, Mould mfg.
Other information.

1. Knowledge in design of Press Tools, Injection Moulds, Die-Casting Dies, Jigs & Fixtures etc. and its trouble shooting.
2. Experienced in follow up of jobs, assembly, Identification of problems and Troubleshooting and machining works including all conventional and tool room machines.
3. Experienced Application of 5S, QC activities.
4. Earned good feedback from superiors of SUNDARAM AUTO COMPONENTS PVT LTD. (TVS) HARITA CAMPUS, Hosur.
- Strengths:
Designing, manufacturing and trouble shooting of all types of Sheet metal stamping tools, Fine blanking tools, Plastic injection moulds, jigs and fixtures.
- Ability to handle all types of tool room conventional machines.
- Ability to handle all types of inspection equipments.
S0ftware skills

- autocad 2006,PROE WF2, catia v5

Nature Of Work
In Mould Maintenance
- Online troubleshooting of moulds on machine
- Breakdown maintenance of the moulds
- Breakdown analysis ,Root cause identification
- Preventive maintenance of the moulds
- Productivity improvement in moulds
- Implementation of poka yokes in moulds.
- Attending new mould trials and reviews
- On time Modifications in moulds as per the customer requirements in components
- Interaction with customers.
- Workman Handling with proper planning in assigning the jobs
- Identification and elimination of the failure modes
- Mould replacement plans
- New mould inspections and feedback
- Cost saving projects

[Guest]

P. Koteshwara rao
E-Mail ID – p.koteshwararao AT rediffmail.com
Seeking Assignments in Glass Melting Furnaces & Batch Houses of Container glass manufacturing , Sheet glass manufacturing , Bulbs & Tubes manufacturing & Picture tube manufacturing Industries.
********************************************************************************Synopsis
Glass Technologist with 14 years of Experience in Glass Container & Borosilicate tube manufacturing unit.
Familiar with Hot repair & Cold repair of Glass melting Furnaces.
Familiar with data analysis of Glass & Implementation of the analysis on process control, Batch cost reduction.
Familiar with control of Fore-hearths & Annealing Lehrs.
Have a thorough knowledge of Installation & day to day maint. Of Furnace electrical Boosting.
Familiar with installation & maint. Of Fore-hearth stirrers.
Have a good knowledge of Cosmetics & Colour glass, batches.
Knowledge of modern manufacturing practices like TPM & Six Sigma.
Member Of AET [ Glass ] team. Continuously taking FIPs for improvents in various processes & also tracking various KPIs of Funace operation on daily basis.
Organisational Experience
************************************************************************************
Since Aug’07 Piramal Glass Ltd. Jambusar Asst Manager ( Glass )
Sept.’05 – Aug’07 Astral Glass (P) Ltd, Igatpuri In-Charge ( Furnace)
Nov’98 – Sept’05 Kapoor Glass India (P) Ltd, Taloja In- Charge ( Furnace)
Nov’97 – Nov’98 Paisa Fund Glass Works, Pune Shift Glass Tech.
Nov’95 – Nov’97 Excel Glasses Ltd.,Kerala Shift Glass Tech.
KEY SKILLS : -
Hands on exposure to execute State of the art projects.
Knowledge on Raw materials used for the glass industry, Batch melting, Maintaining of coloured Glass – Amber and Flint for Soda lime glass.
Good exposure & working experience in different designer glass furnaces like KTG,& HORN.
Successful Installation of Furnace as well as Batch House.
Project Experience of 25 Tpd Relining at Kosamba plant.
Lead the team for Reactive Projection repair of Crown ( Ceramic Welding ) of 230 tpd Furnace at JBR plant.
Hot Repair work at 230 Tpd furnace at JBR Plant.
F/h Conditioning Knowledge. Controll of Bubbles.
Batch Cost management in 230 – Amber as well as in 105 – Flint Furnaces.
Also a Batch Composition handling of Both the plants, Amber (Pharma) as well as Flint (Food, Pharma & Cosmetic) Glass.
Fuel Cost saving by Usage of Optimum Fuel and Electric energy consumption (Electric Booster)
Successful Handling both plant as a single shift incharge.
Inclusive of Cullet plant, Furnace, Batch-House, 12 lehrs, Cullet scrapper of both plants.
Installation of electric booster.
Optimum Usage of Booster.
A Knowledge of handling Lehrs operation with good Quality of Annealing and remarkable achievement during lehr breakage problem.
Hands on experience in Furnace construction, Furnace Heat-up, & Cool downs, Cullet-fills, Throat repairing (Hot work).
Hands on experience in different combustion systems like BH-F Forehearth ,conditioning channels with combustion systems while commissioning and as well as operations.EMHART Distributor construction & operation.
Various types of Furnace combustion systems operated like korting, Laid law & drew Combustion Tech combustion systems in different fuels i.e. L.S.H.S,F.O, H.S.D, LPG, PRODUCER GAS.
As part of operations of glass melting furnaces and its general maintenance, Refractory life monitoring, & hot repairs for better furnace life.
Good exposure in operations of Batch plant like…zippe.
Knowledge in computer operations (MS-Office).
Good operational knowledge in ELECTRICAL FIRING FURNACE
Leadership
Challenging Nature
Confident
Positive
Team working Ability
Better Grasping Power
High Competitiveness
Aim to achieve excellence in every assignment
Educational Qualifications :i) Diploma in Ceramic Technology from Andhra University with
First class in the year 1995.
ii) Appeared in Part-I exam of Indian Institute Of Ceramics –
Associate membership exam- Nov ’10 – Waiting for the result

[Guest]

Santhosh Kumar
E-Mail : santhoshkumar092004 AT yahoo.co.in
________________________________________
Seeking managerial assignments in Tool Room Operations with a growth oriented organization
________________________________________
Executive Summary
- Diploma in Tool & Die Making with 7 years experience in Tooling Solutions & Development, Quality Assurance, ,Process Enhancement and Man Management.
- PRESENTLY WORKING IN JAYA HIND INDUSTRIES LTD ,PUNE.
- Expertise in planning & controlling the tooling solutions & development operations. Skills in conceptualizing and effecting process initiatives to enhance efficiency and productivity.
- Possess sound knowledge in making and maintaining of all types of plastic moulds, die casting tools, press tools, jigs and fixtures.
- Gained knowledge about quality system like 5S and TPM.
- Strong ability to read/ interpret engineering drawings with proficiency in designing & developing new tooling in conformance to pre-defined technical specifications.
- An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude.
________________________________________
Areas of Exposure
Tool Design & Development
- Conducting specification study, quotation enquiry study & finalization, vendor selection & finalization, schedule for development, first sample approval, tool modification and final part approval.
- Reviewing the engineering / design changes & resolving quality related problems associated with design.
- Ascertaining requirements of material for new product development activities in the tool room & interfacing with vendors for cost effective, timely sourcing of quality material.
- Troubleshooting all technical problems; conducting various trails & inspections to ensure that tooling developed are in compliance with pre-set technical specifications.
- Handling the annual maintenance contract for critical machines & equipment.
- Designing the jigs, fixtures and gauges.
- Modifying the existing equipment to meet new requirement.
- Establishing the manufacturing process in-house/ out-side at vendor end.
________________________________________Professional Experience

Aurangabad Electricals Ltd., Aurangabad APR2005 –JAN2011
Senior Engineer Tool Room
Accountabilities :
- Following up, planning & assembly of PDC,MOULD Components of various automobile and electronic component.
Highlights :
- Successfully manufactured Die Casting Die for the company's prestigious project CRANK CASE (1600ton) for Lombardini 15LD 400 engines. Recognised by the company for following up and manufacturing the product.
- Bagged the Merit Award at May 2006.
Major Projects Undertaken :
- Crank Case (Piaggio)
- Master Cylinder (Hero Honda)
- Foot Brake Valve (Knor Bremse)
- Bracket Hanger (Delphi)
- Bearing Frame (Tata)
- Oil Pan (OMR, Italy)
- GEN COVER (BAJAJ)

Kenpoly Engineering Industries, Mangalore Aug’04-Apr’05
TOOL&DIE MAKER
Major Projects Undertaken :
- Pipe connector for Molex.
- For various types of handhold items like bucket, jug & mugs.
Hitech Dies & Tools, Mysore Aug’03-Jul’04
Trainee Tool & Die Maker
Major Projects Undertaken :
- Manufacturing extrusion die of door hinge for Jindal Aluminium.
- Blow mould of pet bottle for Sai Agro.
________________________________________
Academic Credentials
2004 Diploma in Tool & Die Making from GT&TC, Mangalore with 76.00% (Mould, Diecasting, Press tools making, and related theories, Heat treatment, Tool Room Practice-Estimation and Costing)
________________________________________
CAD Proficiency : AutoCAD R14 & 2000 and CATIA V5R16
________________________________________
Academic Project
Project : Manufacturing of 8-cavity plastic mould for bottle cap
Organisation : Hitech Dies & Tools, Mysore
Client: Sai Agro Irrigation Equipment