MATRIX HR SOLUTIONS LTD Delhi : stress analysis, isometrics Piping Engineer

[mskavi]

MATRIX HR SOLUTIONS PVT. LTD. Delhi : HOD- Piping Engg
Website: http://www.matrixhrindia.com

Keywords: Pipe stress analysis CEASER II, layouts, isometrics, MTOs, support drawings of Petrochemical industry
Designation: HOD- Piping Engg
Experience: 20 - 30 Years
Location: Delhi
Compensation:
Best at the industry
Education:
UG - B.Tech/B.E. - Mechanical
PG - Any PG Course - Any Specialization,Post Graduation Not Required
Industry Type: Oil and Gas/ Power/Infrastructure/Energy
Functional Area: Engineering Design, R&D
Posted Date: 08 May 2009

Job Description:
Developing Piping Material Specifications developing Plant Layout, Equipment & Piping Layout, sound exposure into piping stress analysis like CEASER II. Checking & approving Layouts/ Isometrics / MTOs / Support drawings prepared by others.

Desired Candidate Profile:
Candidates should be graduates in engineering with at least 20 years exp. in leading a group of Designers and Drafting personnel independently in Piping design and drawings of Chemical/ Petrochemical industry

Company Profile:
We are a 10 years old leading HR Consulting and Temp Staffing Company based at Delhi / NCR (Noida) having PAN India presence. Send CVs at sudeshna@matrixhrindia.com

Executive Name: Sudeshna

Address:
Not Mentioned

Email Address: jobs@corporateimageindia.com

Telephone: Not Mentioned

Reference ID:
MHC/SS/HOD/0509

Keywords: Pipe stress analysis CEASER II, layouts, isometrics, MTOs, support drawings of Petrochemical industry

[Guest-IJT]

Name : Dhaval
Email : dhavalinst AT yahoo.co.in
Designation / Skillset : Engineer-Instrumentation
Instrumentation Engineer with overall 10years of Oil & gas, Petrochemicals, Polymer plant operations, construction, maintenance, commissioning experience. Well aware of ABB, Honeywell, Allenbradley, Emerson, Siemens DCS & ESD control & safety systems.Looking to work for offshore/onshore challenging construction, revamping work fields.

Resume :

Career Objective :
- Looking forward to work in a challenging & professional environment where I can utilize my skill abilities, work ethics, achievements & experience to enhance the productivity of the organization.
Strengths :
- Demonstrated Commitment, Dedicated & Clear goal-sets to achieve targets
- Sharp Analytical & Technical Skills, Team-Leader, Capability to work independently
Career Synopsis :
- Offering 10 Years of wide work Experience in Process Control Instrumentation, Maintenance, Construction, Project Management & Commissioning with strategic planning & Team Management for Oil & Gas, Refinery, Petrochemical & Polymer sectors. Extensive Knowledge in DCS, ESD, PLC, SCADA & F&G systems.
- Presently Working as an Instrument Maintenance Engineer (Process Control) in Shuaiba Refinery, Kuwait National Petroleum Company, Kuwait with Kharafi National since May’2009.
- Expertise in handling & managing medium scale Projects independently ensuring optimization use of cost, time, resources & expenses with progress plans.
- Strong developed methods to analyze & improve Instrumentation setup used for process control to achieve quality product outcome for business development & organization standardization.
Major Career Achievements :
1. General Refinery Turn-Around(GRTA)-2011 for Shuaiba Refinery, Kuwait
- Key member of cell-6 & cell-8 activities. Work involved identification, preparation & finalization of PREGRTA & GRTA work-list. Execution of PREGRTA Inst. Calibration & Maintenance activities & handed over to operations. Preparation of Inst. Spares needed for replacement/spares & same requirement given to inst. Workshop. Participation & discussion with cell members about daily work activities. Reviewing Engineering documents for piping replacement & new projects where Instrumentation involves. Giving comments & suggesting necessary changes for contractor. Worked & guided CCC, NBTC & SBC contractors who were given contract for new piping & projects. Commissioned Pending projects for hydrogen heater & gas Compressor. Followed up KNPC procedures for commissioning & start-up activities. All activities finished before target time without any lost time accident & Instrumentation Failures.
2. ESD sytem replacement in Shuaiba Refinery, Kuwait
- Responsible for ESD replacement for SIH-1,3,4 in Shuaiba refinery. Work involved replacement of existing ABB triguard August ESD system with Honeywell Safety-Manager(SM) system. Active participation & involvement with Engg. & services for I/O database updation, configuration, description changes, alarms modifications, alarms fetching with DCS etc. Supervised & guided ATESCO contractor who was given subcontract by Honeywell for existing system demolishment & commissioning of new system. Responsible for completion of SAT procedures for commissioning & checking of all ESD loops which involved work activities of Loop checking, field simulation, panel wiring verification, Logic & Alarms testing with operations, SOE messages checking. Preparation & Clearance of punch lists with Honeywell & record the same.
3. 30 TPD NMP project commissioning in Diamines & Chemicals Ltd., Baroda, India in 2007
- Responsibilities include executing complete EPC in-house & outside activities for Instrumentation & Electrical disciplines. Preparation of scope of work & inputs for contractors, vendors & consultants during design phase of project. Work involves preparation of Instrument Index, datasheets, I/O list, JB layout/cable Schedule, Marshalling cabinet & MCC wiring diagrams, As-Built drawing, Hook-up & Loop diagrams, BOM, Logic sheets & Interlocking circuits, Installation drawings etc. Preparation of materials take-off to estimate bidding proposals. Approval & freezing of documentation after carefully reviews. Floating Enquiries to different suppliers & continuous followups for delivery. Executing Precommissioning activities like FAT, QC checking of instruments. Reviewing EPC contractors procedures, plans & methods for accomplishments of targets. Preparation & review of Project Progress report on daily basis coordinating with concerned departments. Tracking & Identifying materials shortage/damage discrepancies. Carried out FAT & SAT for DCS & other equipments at various stages ensuring preliminary testing, functionality & performance tests. Provided guidelines to task force & contractors about Instrument Calibration, Testing, Installation, Wiring & Commissioning Activities. Documenting Pre-commissioning, Commissioning & Start-up checklists with test reports. Ensuring the Electrical and Instrumentation construction work is carried out in accordance with the contract requirements and standard of workmanship, quality and code requirement. Directed, Leaded & Motivated work force continuously for effectiveness of team & project. Supervised engineering and construction activities of instrumentation works at field and in control room including configuration, FAT, SAT and installation. Directly involved in solving engineering discrepancies like calculations, sizing and specifications of control system. Successfully site handover to operations after testing, commissioning of all Instrumentation systems. Adapted tight deadlines to achieve smooth startup even heavy workload & priorities changing.
Operations & Maintenance :
- Work Experience with Emerson, Yokogawa, Honeywell, ABB, Moore, Masoneilan, Fisher, Khronemarshall make Field Instruments which involves calibration, troubleshooting, operations & maintenance activities.
- Worked with Honeywell, Emerson, Yokogawa, ABB, Siemens, Allenbradley DCS, ESD & PLC systems.
- Worked with Woodward 505/peak120 governor control systems, Simplex & Siemens make F & G & smoke detection systems, Yokogawa & Teledyne make gas analyzers, Liebert & Gutor make UPS systems.
- Worked with Atlas Copco, York, Dresser make refrigeration & compressor systems, Thermax make Boilers & Process Heaters, Wartsila & Caterpillar make DG sets machine control systems.
- Proficient in Selection of Instruments reviewing process parameters, protection class, Certifications, Accuracy, MOC, safety requirement, Area classification, costing etc.
- Familiar with ANSI, ASME, IEC, NEC, DIN, ASTM, NFPA standards used for Instrument selection/ references.
- Optimization & tuning of process control loops to improve process stability.
- Critical spares & general spares management, Indent preparation, Follow-ups with suppliers & contractors.
- Ensuring optimum Inventory control for spares & systematically Implementation of practice codes for repair of various Instruments & equipments. Preparation of annual budgets for maintenance & CAPEX projects.
- Aware with Risk Analysis & mitigation plans, HAZOP studies, safeguards & recommendations, ,Pre-start-up-safety-review(PSSR), Design Safety Review(DSR), Management of change(MOC) procedures.
- Involved with Risk & Reliability Management for Instrument Protective functions(IPF), PFD & Risk assessment Matrix(RAM) tools for selection of Instrument SIL levels for reliable Safety Instrumented systems. Development & Implementation of reliability program elements for Instrument Maintenance.
Work Experience Summary :
Since May’09 with Kharafi National contract in Shuaiba Refinery, Kuwait as an Instrument Engineer
- Responsible for Operation, Maintenance, Shutdowns of CDU, Isocracker , Isomax, Heavy-Oil & Vacuum units. Successfully completed & executed GRTA, Annual turnarounds & Unscheduled shutdowns on time.
- Installation, Commissioning & integration of Bently-Nevada 3500 VMS with ESD, Reactor Thermopile assembly replacement, Heaters & Boilers safety Upgradation with ESD.
- Review & updation of Instrument datasheets, Installation & hook-up diagrams, ESD logic diagrams, Loop diagrams, Maintenance procedures involving Engineering, Design & Procurement.
- Active participation for RAM sessions to discuss / modify functional logics, PFD & Cause-Effects for Safety Instrumentation & to decide SIL levels with proper presentations & History records.
- Generating & tracking Plant Modification requests (PMR) based on discussions & meetings with Operations, Process Engineering & Safety departments.
- Work Experience with High pressure multistage Recycle Gas Compressors, Process Heaters & furnaces, Fixed Bed & Moving Bed Catalytic Reactors, HPRT & Steam turbine driven feed pumps & related systems.
- Working with Honeywell TPS DCS & ABB triguard SC300E TMR ESD systems. Work involves operations, troubleshooting, Hot changeover & Repair, Configuration & Database Management.
- Reports generation for Instrument failure, RCA preparation , Risk analysis & mitigations, Process Hazards etc.
- Working with MAXIMO Asset management & plant Maintenance software. Reports preparation for spares consumption & Requirement, Analyzing & Rescheduling preventive/Predictive Maintenance plans.
Dec’07 to May’09 with INEOS ABS(India)Ltd, Vadodara, Gujarat, India as a Deputy Manager
Polymer Unit
- Handled operations, maintenance & troubleshooting of ABS production units & related Utilities. Executed CAPEX & budgetary projects proposals within time. Liaised & handled Radiation, Electricity, Water & Pollution control government authorities. Organized & Conducted Energy, Environment & Safety third party Audits.
- Worked with Emerson Delta-V(Ver 7.3) DCS. It involves system configuration, I/O database management, Alarm, history & graphics configuration. Periodic Maintenance of system hardware & operator stations.
- Developed & Implemented Standard Maintenance Procedures that include preventive, predictive, and corrective procedures. Started predictive maintenance & reliability analysis using data collection equipment & fault trees.
June’06 to Dec’07 with Diamines & Chemicals Ltd, Vadodara, Gujarat, India as an Assistant Manager
Petrochemical Unit
- Worked as Instrument/Electrical Department Head. Attending Daily coordination meeting to discuss plant issues. Same Discussing with Executives to make action plans. Reporting to V.P. about daily activities.
- Worked with Microverse make Microsys-3200 DCS system, Integration of new project with existing system.
- Introduced Engineering solutions to increase equipment availability, efficiency, net operating rate & accordingly acceptable production. Developed & Implemented approach to principles incorporating TPM(Total productive maintenance) & RCM(Reliability Centered Maintenance).
- Successfully commissioned 30TPD NMP project with in-house EPC activities. Work includes detailed Engineering, specifications preparation, Bid evaluation, vendor coordinations, installation & Loop testing etc.
July’04 to June’06 with Sterling Gelatin, Vadodara, Gujarat, India as an Instrument Engineer
- Primarily responsible for O & M, troubleshooting with Gelatin production units, DCP Unit, Bone handling & Utilities by managing & handling general instrument repairs, Spares consumption, Indents, Inventory control.
- Worked with Yokogawa CS-1000 DCS for BPCS, Allenbradley SLC-500 PLC with RS-Logix500, RS-Linx, RS-view-32, factory-talk SCADA/HMI systems. This involves programming, debugging, database management, Processor/communication health check-up activities.
- Assisted project commissioning & startup activities for fish gelatine unit. This involves work coordination with contractors, arrangement of materials, Loop testing, Completion of SAT. Involvement with YBS for CS-1000 commissioning & expansion with existing DCS.
July’02 to July’04 with Gujarat Carbon & Industries ltd, Gujarat, India as an Asst. Instrument Engineer
MEK Tex-solvent Division (Petrochemical Unit)
- Responsibilities include 30TPD MEK Plant O & M, Managing AMC contractors, Annual Budget preparation, Preparation & Execution of Maintenance plans. Responsible for Managing critical spares, Indents preparation, Materials follow-up, Inventory controls, Manpower arrangement etc.
- Worked with Taylor Mod-30 controller based SCADA PCS which involves programming, tuning & configuration.
- Handled ISO9001 :2000 activities which include Preparation & updation of quality records, Participation in internal & external audits, Making action plans on Non-conformities, Training subordinates etc.
May’01 to May’02 with Gujarat State Fertilizers & Chemicals Ltd., Gujarat, India as a Trainee Engineer
- As a Trainee Engineer, Learned & involved in routine field Instrumentation calibration, maintenance, operations & troubleshooting activities for Nylon Polymerization, Compounding plant & different Utilities. Assisted Lead Engineer to prepare & update daily Maintenance, PM, Calibration, Spares & Inventory reports.
- Learned configuration & troubleshooting methods of Taylor Mod-300 DCS & Allen-Bradley 5/20 & 5/40 PLC based Silo loading & diversion systems.
Areas Of Interest :
- Turnkey Projects with complete EPC activities
- Offshore Platforms Operations, Maintenance & Revamping Project Management
Educational Qualifications :
- B.E.(Instrumentation & control) from Bhavnagar University, Gujarat, India with First class in 2000
- Industrial In-plant Training Taken at 1470MW Thermal Power Plant at Wanakbori, Gujarat, India
Certifications :
- Nucleonic Gauges Radiation Safety Aspects Course from BARC, Mumbai, India in 2009
- Internal Quality Auditor Certification Course for QMS requirement from HQC, Baroda, India in 2006
- In-house First Aid & Industrial Safety Course, Baroda, India in 2006
- Electronics Engineering & Repairing Course from Golden T.V. Institute, Baroda, India in 2000
Computer Proficiency :
- Windows Vista /Windows XP based Operating Platforms, MS-Office2007 package, Internet, Email etc.
-------------------------------------------------------
More Information about this submission and submitter :-
___________________________________________________
Submission ID : 4239854
Date & Time : 11th Jun 2011 7:59 AM (UTC)
IP Address : 193.188.60.123
Browser Info : Mozilla/4.0 (compatible; MSIE 7.0; Windows NT 5.1; SV1; SLCC1; .NET CLR 2.0.50727; .NET CLR 1.1.4322; .NET CLR 3.5.21022; .NET CLR 3.5.30729; .NET CLR 3.0.30729; InfoPath.3)
Predicted Country []: Kuwait