www.ashokleyland.com Nissan Ashok Leyland Technologies Pvt Ltd Chennai : Clutch Product Development Manager

[mskavi]

Nissan Ashok Leyland Technologies Private Limited Chennai : Deputy Manager/ Manager - Product Development

Designation: Deputy Manager/ Manager - Product Development
Experience: 3 - 7 Years
Location: Chennai

Job Description:
Selection of Clutch

Desired Candidate Profile:
A graduate engineer with experience of 3 plus years in clutch design/ Selection
Able to understand/ interpret design data
Interact with the relevant cluster groups and Vehicle Engineering teams
Good Interpersonal Abilities

Company Profile:
Hinduja Group flagship Ashok Leyland and Nissan Motor Co., Ltd., have formed three JV companies for the Light Commercial Vehicle (LCV) business in India for vehicle manufacturing, powertrain manufacturing and technology development.

To apply, send CV to Email Address: giridhar.alm@ashokleyland.com
Website: www.ashokleyland.com

Keywords: Design Engineer, Clutch Design

[cgdinesh89]

C G DINESH KUMAAR
Email –ID : cgdinesh89 AT gmail.com / cgdineshkumaar AT gmail.com

Objective :
To obtain a position that sets me a career and growth and to exhibit my skills in that field.

Educational Qualification :
Qualification Institution Board Year of Passing Percentage
Bachelor of Engineering (Mechanical)
Veltech Multitech Dr.Rangarajan Dr.Sakunthala Engg. College Anna University May 2010
65.00%
(1st class)
Higher Secondary Velammal Mat.Hr.Sec School State Board March 2006 71.41%
(1st class)
S.S.L.C Velammal Mat.Hr.Sec School Matriculation Board April 2004 71.09%
(1st class)

Final Year Project Work :
Title : Lifting of counter weight in the Boom Conveyor of reclaimer using hydraulic power
Description : Counter weight in reclaimer weighs nearly 5 tones. It would be a difficult and danger task for the worker to lift such a weight by using chain block. By using hydraulic power, this weight can be easily lifted. This is done by placing two hydraulic cylinders below the counter weight. The piston rod of the cylinder lifts the counter weight. These cylinders are controlled with the help of pump and direction control valve. This process of lifting the counter weight ensures safety and it is also a time saving process
Professional Skills
Professional in Mechanical CADD (PRO-E, CATIA, ANSYS), CADD Centre Training Services, Padi, Chennai.

Work Experience and Responsibility :
1) Company Name : Shine Plasto Products (Manufacturer of all kinds of Plastic mould Injection & Blow transparent bottles), Chennai from May 2010 to Dec 2010 (7 months)
Position Title : Production & Quality Control Engineer
Responsibility :
1) Check the job as per drawing.
2) Enter the production per hour.
3) Doing the Final Inspection and labeling for dispatch.
4) Report the previous day’s production report to the MD

2) Company Name : Working in MTAB Engineers Private Limited, Chennai from January 10, 2011 to till date (Leading Manufacturer of CNC Equipments, Robotic Equipments, Manufacturing Automation Equipments & Mechatronic Equipments)
Position Title : Graduate Engineer Trainee, Design Engineer
Software’s used : Pro-E Wild Fire 5, Inventor 2011 & AutoCAD 2011.
Responsibility :
1) Designing and Drawing of various machine tool components.
2) Designing of jig plates.
3) Designing of Sheet-Metal products like ducts, brackets, motor holding plate and color matching plates.
3) Conversion of 2d diagrams to 3d diagrams for older projects which are designed in Auto-Cad.
4) Taking the layout of drawing as per ISO, adding revision and issue no and giving it to shop floor workers for production.
5) Implementing Geometric Dimensioning & Tolerance (GD&T) in diagrams.
6) Giving Part code number as per ISO for manufacturing items, purchase items, fasteners and for standard components.
7) Uploading all the manufacturing items, purchase items, fasteners and standard components of the machine in the ERP.
8) Updating the B.O.M of all the projects once in 10 days.
6) Interacting with shop floor workers and clearly understand the operation and make slight modifications in design if needed to reduce the assembly time.
7) Submitting the present day’s report to DGM.

General Skills :a
Ability to learn, understand quickly.
Ready to take up pressures with set deadlines.
Good in problem solving attitude.

[Guest]

CURRICULUM VITAE
P.V.LOKESH
Email : pv.lokesh AT yahoo.com

CAREER OBJECTIVE :
To strive for excellence and to work hard towards a challenging position, where I can apply my technical and analytical skills efficiently to place myself in a suitable field, which can provide me an opportunity to explore the infinite possibilities of my field and to use all the gained ability for the growth of the organization as well as my personal growth in the organization.

ACADEMIC DETAILS :
Post Diploma in Plastics mould Technology from CIPET (Central Institute of Plastics Engineering and Technology) Ministry of Chemicals & Fertilizers, Govt. of India, Chennai with 74 % of marks during 200408 .
S.S.C from Siddhartha public school with 73% of marks during 200304.

TECHNICAL SKILLS :
Mechanical Softwares : CATIA V5R19
Packages : MSOffice, Windows 2000/XP

WORK EXPERIENCE :
Organization : SHAPERS INDIA PVT.LTD

Company Profile :
SHAPERS INDIA PVT.LTD which is the leader in manufacturing of injection moulds .It is the alliance between the SERMO Group and the ZIMMERMANN group with trade name as SHAPERS GROUP. SHAPERS manufacture the mould for many automotive interior components, exterior components, climate system etc for two wheelers as well as four wheelers. Customers of SHAPERS are MARUTHI, VALEO, TATA MOTORS, PLASTIC OMNIUM/VARROC, HONDA MOTORS, FAURECIA and GENERAL MOTORS INDIA etc.
Designation : Design Engineer
Duration : Aug2008 to till date

MAJOR PROJECTS DONE : Mould For
MAP POCKET (FAURECIA)
INSTRUMENT PANEL PROTO (TACO),
LID GLOVE BOX INR+OTR LHD (VISTEON),
FR GRILL MESH W408 (VISTEON),
FRONT BUMPER (MAHINDRA),
REAR BUMPER (POV),
CONSOLE (FAURECIA),
BOARD FRT DOOR TRIM RH (MARUTI)
BEZEL FR LH/RH (MARUTI),
MAPPOCKET 3D L/R PROTO (FAURECIA),
MAIN CARRIER 3D LEFT (FAURECIA),
CACHE LATERAL DET G COM MERU (CA9M077) (FAURECIA),

CURRENT JOB PROFILE & KNOWLEDGE :
As a Design Engineer, I am having experience and knowledge in the below mentioned topics.
Pre study analysis of components
Modifications in the components
Designing whole mould
Raw Material Estimation
Customer Interaction , regarding project issues
Rework analysis
Part modeling, surfacing, and drafting of mold design in “CATIA” & then tool design in the module of “CATIAASSEMBLY”.

[Guest]

CURRICULUM VITAE
SYAMAL KHOSH M.S
E-mail : syam.mssk AT yahoo.co.in
syamalkhosh AT gmail.com

Objective :
To work in a dynamic and challenging industrial environment which I can utilize the talent to the
maximum, with good amount of freedom and corresponding work responsibility.

Education :
1 DIPLOMA IN AUTOMOBILE ENGINEERING ( 2003-2006 )
Aggregate : 76 %
Noorul Islam Polytechnic college..Tamil nadu
2 HSE ( 2001 – 2003 )
Aggregate : 62%
VPS Higher secondary school venganoor trivandrum

Software Exposure :
Operating System : Windows 95/98/2000/ME/NT/XP..
Packages : MS Office 2003, AutoDesk

EXPERIENCE :
(1) From November-2009-Present working as a JUNIOR ENGINEER(Mechanical) in
NAGARJUNA CONSTRUCTION COMPANY INTERNATIONAL-Muscat-OMAN
A multinational construction company specialized in civil infrastructural projects

Resposibilities :
Managing workshop facilities and workshop activities .
Managing maintenance of equipments in site and managing major repair and operation of earth moving equipments
Spare Parts Planning for Schedule maintenance and Repairs
Associated in preparation and analysis of monthly report equipment utilization report repair and maintenance report etc…
Leading a team of mechanics and operators

1 (2) Worked as a Service Engineer in T V Sundaram Iyengar&Sons Ltd (Dealer of MAHINDRA&MAHINDRA.), ERNAKULAM (2006-2008 OCT)&TRIVANDRUM(2008 OCTNOV-2009) with a CTC of one lakh & forty four thousand per annum.
Company Profile : The TVs Group is Indias leading Supplier of Automotive Components and
one of the Country’s most respected business conglomerates.Our
dealership includes a large range of heavy duty,medium and light commercial
Vehicles and cars .We represent leading manufactures like Ashok Leyland,
Mahindara&Mahindra , Fiat and Honda, We also a wide range of
Industrial equipments and Escort.

Service Engineer( job profile ) :
To receive customers
To do floor planning and work allocation
To maintain floor efficiency and effectiveness
To ensure quality of work
To explain work done effectively to customers
To guide workers in Technical matters
To ensure effective utilization of Workshop resources ( equipment,spl tools etc)
To ensure good worker relationship
To maintain the Workshop floor for cleanliness etc
To maintain good customer relationship
To achieve overall targets
To train workmen for up gradation/ new products/ multi skill/ system
Service marketing – Customer contacts to ensure business
Plan strategies to adhere the desired target
To liaise and negotiate with Manufacturer regarding technical matters, product availability, warranty claim etc.

ACHIEVEMENTS :
I have undergone PRODUCT TRAINING from Mahindra&Mahindra plant, Nasik
2.I have undergone training in AUTOMOBILE TECHNICAL SERVICE from Mahindra
of Learning Excellence ( MILE ), Cochin
3.I have undergone training in QUALITY&PRODUCTIVITY from TVS training
academy,Madurai.

Product Knowledge :
Backhoe loaders (JCB 4CX)
Loaders(KOMATSU WA-420, WA470-3,HITACHI-ZW 250 & ZW-310)
Excavators(KOMATSU PC-400,PC-300, HITACHI-350ZAXIS H-3)
Dozers (KOMATSU-155A-2, D-275, D-155A-6, BEML 155 & 355)
SKID STEER LOADERS (BOBCAT S-130 & CASE 410)

Certifications :
4 Certificate of course (automobile technical service) conducted by (MAHINDRA&MAHINDRA)
Project Experience
1 Name : Advanced Air Shock Absorber in two wheelers

Organization : Noorul islam poly technic college
Team Size : 6

Seminar :
1 About the Electronic type of Diesel engine Specialised on CRDE(Common Rail Diesel Engine)

Extra Curricular Activities :
1 Participated in spot design contest (design innova ) conducted as a part of national level technical festival “Xplore ‘06”, and secured third prize
2 College Foot ball team member for 2 years and secured second place in intercollegiate football tournament.
3 College Cricket team member & participated in inter collegiate cricket tournament championship in the year 2006
4 Won RAJYAPURASKAR award given to outstanding scouts at school level

Linguistic Abilities :
English, Malayalam, Hindi

[Guest]

K.GOWTHAMAN
Mail Id gowtham.rade AT gmail.com

Objective :
To execute assignments assigned to me with uttermost responsibility and dedication, thereby growing along with the organization.

Summary :
Having 4 year experience in Material Management.
work experience in SAP (logistics)
Maintenance of Inventory
Knowledge of MS Outlook Express, Internet

Educational Qualification :
Qualification Name of the Institution Board/University Subject Year of Study
M.Com University of Madras University of Madras(Distance) (Commerce) Pursuing
B.COM Pachaiyappa’s college Chennai University of
Madras Commerce 20052008
Computer Knowledge :
(D.C.A, Tally 9, FoxPro, ) INTERNET, WINDOWS2007

Technical Qualification : Typewriting English (Higher)
Typewriting Tamil (Lower)
Four Wheeler Driving

1.Work Experience :
Three year experience in JOHNSON & JOHNSON LOGISTICS
1. Worked as a Executive in Johnson & Johnson Ltd (CPD) under C & F Agent –
M/s. Swaraj Logistics, Chennai.
2. Experience in SAP

Nature of Job :
Billing & Invoicing.
Interaction with Johnson & Johnson head office and Customers over phone as well as through Email.
Arranging for Stock clearance with J & J customers.
Interaction with Customers
Preparing Monthly Reports
Daily Stock Report

OTHER ACTIVITIES : CASH AND BANK OPERATIONS

2.STORES INCHARGE :
Maintaining physical stock reports
Updating ledger for all purchase of raw materials
Maintaining stock Registers for all items,
Following first in first out method,
Maintain documents
Checking for reorder level
Generating stock reports on daily basis for user dept.
Material followup with suppliers/courier/transporters etc
Preparation of necessary info. For month end closing activates
Generating stock reports on daily basis for user dept.
Followup and coordinate with stores for GRN
Collection of material from city/near by locations in case of emergencies
Filling of Documentations and Maintaining documents

[Guest]

RESUME
Name : ASHOK KUMAR .J
E – Mail : ashok_env AT yahoo.co.in

EDUCATIONAL QUALIFIICATION :
Course Institution / University Month and Year of passing Class
D.I.S(Diploma in industrial safety)
NILEM (National institute of labor education and management Chennai).
March 2009
I Class
M.Sc., (Environmental Sciences)
Bishop Heber College Affiliated to Bharathidasan University, Tiruchirappalli.
March 2006
I Class
B.Sc., (Zoology) Bishop Heber College Affiliated to Bharathidasan University, Tiruchirappalli.
April 2004
I Class
H.Sc Government Boys Higher Secondary School, Lalgudi.
March 2001
II Class
PROJECT DONE IN M.SC., (ENVIRONMENTAL SCIENCES)

Title : Information Systems on Types and Sources of
Air Pollution.
Guidance : Mr. J. Daniel Jai Pandiyan, M.CA., PhD.,
Department of Computer Science,
Bishop Heber College, Trichy 17.
In plant Training : Trichy Steels Roll Mill (TSRM),
Senthannerpuram, Trichy.

ADDITIONAL QUALIFICATION :
M.S Office.
Successfully completed internal auditor course in ISO 14001.

WORKING EXPERIENCE :
1. Working as a Executive-Environment in GAMESA wind turbines Pvt.Ltd at Red hills Chennai (November-2011 – Till date)
2. Worked as a Environmental Engineer In Wintek technology India Pvt Ltd at
Nokia sez Sriperumpudhur Chennai.(March 2010 – October-2011)
3. Worked as a Chemist and Plant In charge for STP, ETP and RO in Envirocare
India Pvt. Ltd, at Madurai. (May 2007 – 2010 February).
4. 10 Months experience in Air Pollution Monitoring and Lab Testing in Ensyscon
Environmental System Consultants and Laboratory at Chennai. (June 2006 –
March 2007)

KEY RESPONSIBILITIES HANDLED :
Statutory Compliances :
Renewal of Consent Order for Air and Water Acts and maintaining its requirements and conditions.
Ensuring timely submission of statutory returns, periodical compliance reports, Environmental statement and maintaining records.
Advise the management on statutory and legal compliance under Water act, Air act & Environmental Protection act.
Updating legal and other requirements.
Operation & Maintenance of Pollution Control Equipments :
Cost effective Operation & Maintenance of Air Pollution Control equipments.
Operation and maintenance of water treatment plants. Like STP, ETP, RO & Evaporator.
Handling water treatment systems in Engineering, paint, Textile, Rubber, chemical industries &Hotels.
Operation and maintenance of drinking water RO system.
Monitoring and measurement :
Experienced in Ambient Air Quality (AAQ) and Stack Gas Monitoring.
Experienced in Indoor Air (personal sampling) and Noise Monitoring.
Monitoring and maintains drinking water standards.
Monitoring Effluent, Sewage & RO water analysis.
Hazardous Waste /Solid Waste :
Management & Disposal of Wastes.
Reduction, Reuse& Recycle of waste to conserve natural resources.
Other exposures :
Experienced in handling of TNPCB, MOFE, CGWB and other Government Officials.
Preparation and maintaining checklist for Environmental activities.
Continuous green belt, lawn development and maintenance.
Conducting environmental awareness programs.

Declaration :
I hereby certified that, the above details furnished are true to the best of my knowledge and belief.
Place : K.V.Pettai.
Date :
Yours Faithfully,
(ASHOK KUMAR.J)

[Guest]

RESUME
K.GOPI
E-mail : gopi135.k AT gmail.com
E-mail : gopi135 AT yahoo.co.in

Objective :
To work in a challenging work environment which would provide scope to put to use my skills for the progress of the Organization.

Work Experience :
Working as a Sales Executive in L. G. Balakrishnan & Bros Limited, Coimbatore a Manufacturer of ROLON Transmission Product from Nov 2006…………
Responsibilities
Promoting transmission products throughout south zone areas
Meeting dealers and distributors for generating sales

Competencies :
Organized and well structured at work
Cool and confident.
Committed to deadlines and schedules.
Honest, Sincere and a Hard Worker with a high level of Integrity.
Good at Documentation and Eagerness to learn new technologies.

Computer Proficiency :
Languages : C, C++, Java, Oracle, Foxpro
Packages : VB,
Operating System : MS Office, MS Windows 2003
Educational Qualification :
Class/ Course Name of the
Institution Board of study Year of passing
BBA Alagappa university study centre.Madurai Alagappa university,Karaikudi Awaiting for Result
DME Govt.polytechnic colleage,Nagercoil Anna university 2005
XII Yettacode. Hr. Sec. School, Veeyannoor State Board 2002
X Yettacode. Hr. Sec. School, Veeyannoor. State Board 2000
HDCA APTECH Computer Education 2000

Declaration :
I declare that all the details furnished above are true to the best of my knowledge and I assure to work hard to best of your satisfaction.

Yours Faithfully
Place : Madurai
Date : (K.GOPI)

[Guest]

CURRICULUM VITAE
Hemant Satish Shevate
Email : shevate_hemant AT rediffmail.com

PROFESSIONAL PROFILE :
EXPERIENCE PROFILE :
A conscientious professional with 2.0 years of experience in Designing, Simulation,Testing, and Product Development area in Automobile sector.
Presently associated with Hodek Vibration Technologies Private Limited, Pune as Engineer -Product Development.
Conversant with Torsional Vibration Damper Simulation, Validation, Testing & Development Concept.

FUNCTIONAL SKILL :
In-Door & outdoor testing including functional and mechanical tests for rubber & viscous vibration damper.
Well Conversant with ROTEC Torsional Vibration Test System.
Well Conversant with INSTRON Structural Test System for rubber vibration Damper.
Experience in operating ITI Simulation Software for Design of rubber and viscous vibration damper
Possess strong interpersonal skills that have been put to good use while interfacing with key clients and delivering need based product solutions.

THE FOCUS :
Capable of translating functional experience for Industrial Business Development initiative involving implementation of project.
A learned and aware professional who now wishes to apply the above qualifications and work experience with MNC's & renowned India Corporates.

ORGANISATIONAL OVERVIEW :
Since Nov’ 10 :Hodek Vibration Technologies Private Limited, Pune as Engineer-Product Development .
Company Profile : A Pune based TS16949/ISO14001 certified company and a leading manufacturer of Torsional Vibration Dampers (rubber and viscous) of $13.5 million. The company acting as a major supplier to most the OEM’s likes Cummins India, TATA Motors, Ashok Leyland, M&M, BEML, STE Germany, Cummins UK, Cummins USA, Fiat India, TATA Cummins, KOEL ,Force Motors, Mahindra Navistar etc.
Onus :
Responsible for Design and Testing activities .
Responsible for in-house & outdoor testing including functional and mechanical tests.
Responsible for development activities in design department.
Building complete engine torsional vibration model in ITI SIM software. Computing torsional characteristics (Amplitude, Torque, Heat generation/Dissipation) for rubber & viscous vibration damper using ITI SIM software.
Practical measurement of Torsional vibration amplitude using ROTEC TV test equipment on Engine at customer end.

Attainments :
Provided rubber damper proposal for TUD5 Engine of Premier Ltd ,Pune.
Provided rubber damper proposal for TDH31431 Engine of Ashok Leyland,Hosur.
Provided viscous damper proposal for HA6ETI3U Engine of Ashok Leyland.
Provided viscous damper proposal for E694 Engine of Eicher Motors.
Provided viscous damper proposal for 6R,8V,10V,12V Engine of MTU,Germany
Provide Rubber Damper Proposal for E494 Engine of Eicher Motors.
Well conversant with Measurement & Evaluation Techniques used in ROTEC TV test Equipment.
Conversant with Pro-E Modeling software.

TRAININGS ATTENDED :
Aug’09-Feb’10 :Commenced career with Bosch Ltd –Nashik as Project Trainee Engineer in MFH Department.
Company profile :A leading Manufacturer of Injectors in India.
Onus :
Worked as Project Trainee in Production Department (MFH) at Bosch Ltd ,Nashik plant.
Studied the different types of manufacturing process used for manufacturing Holders.
Project on Re-layout Modification for obtaining Laminar Flow

ACADEMIC REALM :
B.E. In Mechanical Engineering from A.V.C.O.E, Sangamner with First Class.
H.S.C.from Pune Board with First Class.
S.S.C from Pune Board with Distinction.

SOFTWARE SKILLS :
Conversant with MS office and Internet
Pro-Engineer :
Featured based solid Modelling with Protrusion,Cut, , Revolve,Sweep,Hole,Round,Shell,Rib,Chamfer,Draft etc.
Advanced features like -Variable Section Sweeep,Swept blend etc.
Assembly.

EXTRAMURAL ENGAGEMENTS :
Participated in Techunique-project Competition held at A.V.C.O.E,Sangamner
Event organizer in school and college annual day functions and other technical events.
Participated in Cricket championship at school level.

[Unregistered]

Manufacturing/ Industrial Engineering :
New process development Lean manufacturing Productivity improvement
New equipments installation Process control improvement Cost Reduction Projects
Troubling Shooting Team Building & Leadership Organization & Time Management.
Budgeting & Financing Vendor Management
HIGHLY PROFESSIONAL MANUFACTURING ENGINEER, with leanmanufacturing experience, highly skilled in implementing new processes and effectively negotiating new production equipment. Extensive AutoCAD experience, with proven ability to conceptualize new layouts optimizing production levels and improving throughput.
TS 16949, Process flow, Process Sheet, Manufacturing planning and Layout making, PFMEA, Control Plan and Error Proofing & Work Instruction, SMED & 5S, Lean manufacturing activity implementation.

ACADEMIC QUALIFICATION :
GRADUATION DEGREE :
Bachelor of Mechanical Engineering, with an aggregate of 72 % from S.A. Engineering College, Chennai, affiliated to
Chennai University, during 2000 2003.

DIPLOMA;
Diploma in Mechanical Engineering with an aggregate of 78% from Sri Ram Polytechnic, Chennai, during 19972000.

SYSTEM EXPOSURE :
Good Knowledge in AutoCAD 2002 and Pro E 2000i
Good Knowledge in SAP (Production Module)

PROFESSIONAL EXPERIENCE SUMMARY :
1. Employer : Lear Automotive India Pvt Ltd, Oragadam.
Designation : Asst.Manager Manufacturing Engineering Duration: July 2009 to till date
Manufacturing Facilities Creation – M2EL Track Assembly Line
Involvement in DFMEA to ensure the process feasibility, suggest the product design, proposal to consider manufacturing full proof product.
Responsible to preparation of PFMEA documents for new product development before making equipment RFQ.

Ensuring full proof priority for the preparation of PFMEA as below :
Product, Mechanical Poka Yoke, Sensor logic, Vision system, Manual Inspection (To avoid)
Expertise to prepare the capex, capacity, manpower & utility of new product assembly line.
Expertise to prepare the RFQ for new product development. Like as special purpose machine (SPM), new assembly line for seat tracks slider, assembly line for recliner.
Ensure the maximum standard part to use in maximum machine for avoiding the spare inventory.
Ensure maximum utilization of high value equipment.
Support to purchase activity for negotiating the best cost in line with RFQ.
Responsible for project kick off, finalization of time line, design approval process, monitor the equipment build as per schedule, conduct the trial, ensure the outcome from developed machine as per drawing expectation with supplier.
During DAP – Ensure the equipment design in line with PFMEA & Poka Yoke for high RPN.
And proving the line for customer required run AT rate
Ensure the proper installation & commissioning of equipment.
Educate to CFT & plant people with machine for better operation.
Conduct the PTR with all team members & ensure the process capability study with quality team.
Handover the assembly line to operation with all related document.
Responsible to prepare the shop floor layout & get all plant people on same platform.
Ensure single piece flow production line, as well as to keep backup planning for critical machine.
Ensure FIFO in store.

Responsible for shop floor readiness :
Material handling for incoming store, assembly line, FG storage, dispatches trolleys.
Finalization of incoming & outgoing packaging standard to supplier & customer respectively.
Ensure utility integration, electric, pneumatic etc of each machine as per the shop floor layout.
Identifying and eliminating Non value added activities and reducing the cycle time.
Modification of plant layout for elimination of NVA’s and Quality improvement.

NEW PROJECTS COMPLETED 2011 2012
Implemented the M2EL track slider assembly line in Chennai in for Phase I, II&III. (For Nissan vehicle)
New track assembly line developed as per specification, technical requirement of B515 & X02A for Chennai Plant.
With tooling modification the following project, X11M , MReva & J02C models has been developed in exiting line with less tooling cost
New Track assembly line developed as per specification and technical requirement of GM SII, W201, Proton models in same line for Chakan Plant at PUNE
Final Inspection machine has been developed with new concept.

INTERNATIONAL PROJECTS :
New track assembly line technical requirement has been developed Country Standard, Complete line has been developed in India and it has been installed in Wuhan (Lear automotive Pvt Ltd) at China.
First time, line has been combined for two processes for B515Ford & L02BNissan.
Given process training for operators and technicians in Lear Wuhan plant
First sample was submitted to customer on time and received reward “Best Customer Support”.

INTERNATIONAL VISIT :
China, Taiwan

COST REDUCTION PROJECT :
SIMCO Spring Machine purchased to reduce the cost .Purchasing of spring from other company cost to the company Rs.3.20p.In house manufacturing cost Rs.1.20p.
Working on continues improvement project, and establishing the lean projects in existing line.
i.By improving track line layout the productivity has been increased and from three shifts it has been reduced to two shifts and approximate cost saving is 55, K per annum.
ii. By using lean manufacturing tools 12 major projects has been identified and total savings is around 80K

PERVIOUS EMPLOYERs :
2. Employer : Caparo Vehicle Products India Pvt Ltd, Greenfield Project
Designation – Asst.Manager Production Process Engineering Duration : Jan 2008 ~ July 2009
Ensuring processes, equip the product to meet manufacturing needs.
Responsible for Project scheduling as per the Master Schedule.
Responsible for Process Layout design and development of the following production lines “Body Line, Chassis line, Trim line & Tester Line”.
Preparation of Standard Operating Procedure “Process Failure Modes and Effects Analysis”.
Responsible for procedures for Single Window Application “Government Documentation work”.
Responsible for supplier sources identification for Machinery manufacturing, Jig & Fixture manufacturing, Tools and Consumables requirement for Chassis line, Trim line & Tester line.
Responsible for obtaining Quotation, negotiation, Machinery procurement and installation.
Coordination with other Deportments for Project Progress

3. Employer : Lucas TVs Ltd, Chennai
Designation : Methods Engineer Duration: Aug 2006 ~ Jan 2008
Manufacturing Planning and Execution for Commercial Starter Product Unit.
Organizing of New machineries, Tools, Gauges, Instruments for the formation of assembly line.
Preparation of Standard Operating Procedure, “Process Failure Modes and Effects Analysis" for new Projects &
existing line.
Cycle time reduction, quality level up projects in existing line.
Procurement of New Machinery includes the following activities
Getting Quotation, proposals and concept drawing from different suppliers and freeze the concept with supplier.
Machine Inspection and tryouts with components at supplier’s end.

4. Employer : Mando Brakes System India Pvt Ltd “Mando Korea’& ‘Anand Group’.
Designation : Senior Engineer – Technical Service Group. Duration: Jun 2003 ~ Aug 2006
Manufacturing Facilities Creation – Caliper Carrier Machining & Master cylinder Machining Cell
Planning, organizing and implementation of fixture, Cutting Tools, Gauges for machining line with Single piece flow
Preparation of Capital Expenditure Budget on yearly basis for capital equipment needs for New Product Introduction
Quality improvements and Capacity Enhancement.
Preparation of Equipment Note justifying the capital investment and obtaining approval from the top management.

Accomplishments :
New manufacturing process layout, new tooling setup and Implementation of the following projects SANTRO (MXI), ACCENT (LCI), VERNA, FORD, RENAULT successfully.
Feasibility study, fixture development ,cutting tool, gauges, material handling for new & volume increase projects
Process Planning for all Manufacturing Components
Design, Develop, Validate and Implementation of CNC machining fixtures, cutting tools
Implementation of improvements based on tryout and shop floor trouble shooting.
Continuously improve the existing manufacturing practice and achieve productivity by carrying out tooling and process improvement
Quality level up & Cycle Time reduction Projects :
Modification of Tool in bleed port operation
Combination of tool for Feed port operation and boring bar for lathe operation.
New ‘Greasing application system’ in Input Rod Crimping m/c & Rear Shell m/c.

TRAINING :
Attended ‘MMS’ – ‘Mando Manufacturing System’ training program – 4 day (like TPS /JIT) training on Waste elimination, Leadtime reduction, Quick changeover, Visual controls, Effective layouts & factory simulation.
Attended ‘PFMEA’ – ‘Process Failure Modes and Effects Analysis’ training conducted by ‘OMNEX Consultants’ on preparation of Product structure diagram, Process flow diagram, FMEA chart and Control plan.
Lean Manufacturing training program – 5 days
Visited the following companies in Bangalore for new machine clearance(VMC, Lathe & Milling SPM etc) :
Ace Manufacturing Systems, Ace Designers, Batliboi SPM Pvt Ltd, Sunmas Machine Tools Pvt Ltd, Syscon Instruments Pvt Ltd. Electro pneumatics. Tox Pressotechnik India Pvt Ltd, SIMCO Machinery Taiwan

PERSONAL INFORMATION :
Fathers Name : Ramachandran (Late)
Date of Birth : 2nd June 1979
Marital Status : Married
Languages Known : English, Tamil, Telegu & Hindi (Beginner)
Passport No : H3769376
Place : Chennai.
Date :
LOGANATHAN.E.R.

[Unregistered]

CARRER OBJECTIVES :
To work in a growth oriented organization providing challenging work environment with functional responsibilities for the achievement of organizational goal.

PROFESIONAL QUALIFACTION :
Diploma in Automobile Engineering from H.I.E.T, Chennai.
Certificate in CPA.

EMPLOYMENT :
One year working experience in Hindustan Motors authorized Dealer KHIVRAJ MOTORS Pvt. Ltd., Chennai as a trainee (01.01.1994 to 31.12.1994).
One year working experience in Mahindra’s authorized service point of Passenger Jeep, V.S.T SERVICE STATION Pvt. Ltd., Chennai as a trainee (02.01.1995 to 30.12.1995).
One year & eight months working experience in Tata Motors Ltd. authorized service centre of passenger Car, Muv, M/S TRUPTI MOTORS, Bhubaneswar as a supervisor (01.01.1996 to 30.08.1998).
One year & ten months working experience in Tata Motors Ltd. authorized service centre of passenger Car, MAA MOTORS, Rourkela as a supervisor (03.07.1999 to 31.05.2001).
Ten months working experience in Tata Motors Ltd. authorized Dealer point of passenger Car, SHREE BHARAT MOTORS Ltd., Bhubaneswar as a Warranty Manager (01.06.2001 to 30.03.2002).
Two year & half months working experience in Tata Motors Ltd. authorized service centre of passenger Car, Muv, TRUPTI MOTORS, Bhubaneswar as a service advisor.
Working experience in Tata Motors Ltd. authorized Dealer point of passenger Car, MAA SAMLESWARI AUTOMOBILES, Sambalpur as a Works Manager cum Warranty Manager.(01.10.2005 to 09.10.2007).
Presently working experience in Fiat and Tata Motors Ltd. authorized Dealer point of passenger Car, SWAPNA MOTORS (P) Ltd., Bhubaneswar as a Workshop Manager(10.10.2007 to till date)

SERVICE TRAINING :
One weak practical training of sumo repairs conducted by Telco’s service training centre Lucknow.(30.06.1997 to 05.07.1997)
Service Advisor’s skill training conducted by Telco, Pune.(23.08.1999 to 25.08.1999)
One weak practical training of Indica agg. o/h conducted by Telco at its own production unit at Pune.(27.08.1999 to 01.09.1999)
One weak practical training of Warranty Management conducted by Tata Motors Ltd. at its own production unit at Pune.
One week practical training of Sumo Grande by Tata Motors Ltd. at its own production unit at Pune.
One week practical training of Indica, Vista by Tata Motors Ltd. at its own production unit at Pune.
One week warranty training of Fiat By Fiat India Automobiles Pvt.Ltd. at Pune.

NATURE OF JOB :
1. Vehicle servicing & controlling the quality of service maintenance.
2. New technology development, maintaining a close eye on the maintenance of vehicle and method of servicing for which we can get quality service at faster time.
3. Handling technicians and supervisors for right job.
4. Co-ordinate with elect. upholstery, a/c maintenance regarding easy and timely delivery of vehicles to customers.
5. Preparing accidental estimate, finalization labor charge with surveyor and quality service to provide customer at less time.

PERSONAL MEMORANDA :
Name : Kallola Mohapatra
Father’s Name : Gobardhan Mohapatra
Date of birth : 01.07.1973
Language Known : Oriya , Hindi, English.
Sex : Male
Martial Status : Married.
Nationality : Indian
Religion : Hindu
Cell No : 9437908489
mail id : kallolamohapatra AT gmail.com kallola432 AT rediffmail.com
Category : General
Vision : Normal

DECLARATION :
I do hereby declare that the above furnished statements are true, complete and correct to the best of my knowledge and belief.

Place : Bhubaneswar
Date : Kallola Mohapatra