Nirmal Kumar
Email: nirmal_rn AT yahoo.com; Mob: +971505743583; Location: Dubai, U.A.E
Manager Design And DevelopmentAccomplished Mechanical Engineer offering over 13 years with a solid background in Design (CAD / CAM), Layout and with a detail for products, tooling/fixtures and special machinery, seeking a position in
Management
Career Synopsis
-Demonstrated success in which market demands are translated into product features with effective product planning, specifying requirements, tactfully coordinating the activity of multi-disciplinary teams, generating test plans, conducting new product testing and interpreting the results.
-Ability to successfully design and apply CAD/CAM tools like, Pro-E, AutoCad, MasterCAM and Moldflow, used specially for oil field supplies and plastic industries.
-Possess in-depth knowledge of Pro_Engineer WF-3, AutoCAD, MasterCAM, Mold Flow etc.
-Skilled in cost and schedule development and management; developing and maintaining cost tracking systems and resource product schedule and preparing and analyzing the reports.
-Proficient with Applications Engineering: Flow Calculations, Product Recommendation for different conditions and Pressure, Temperature, Actuation, Solving engineering problems, etc
Skills and Abilities: Product Development ~ Tool Design ~ Solid and Advanced Surface Modeling ~ CAD/CAM Programming ~ Moldflow Analysis ~ ProE User ~ Customer Relations ~ Inter Personal Skills ~ Communication Skills.
Hands-on experience with following machines: Lathe Machine ~ Milling Conventional ~ Cylindrical Grinding ~ Surface Grinding ~ Tool Post Grinding ~ EDM Machine ~ Rotary Grinding ~ Tool Assembly
Key Accomplishments
-Successfully applied Advanced Surfacing and Design for developing new models and designs.
-Developed Waqod Bottles with caps, new container and lid for Cell Phones.
-Designed and developed various injection molds, hot runner units for PET, thermoforming and vacuum forming molds.
-Achieved excellence in CNC programming using Pro E and master CAM for Milling and Wire Cut machines.
-Successfully established standards in processing to reduce design output time.
-Recognized for having excellent Modeling Skill and speed and best user of Pro E by Info CAD Trainer.
-Designed Oval Trolly Product and mould, which achieved best feedback from customers.
-Successfully developed tools for Telco, Bajaj, Maruti and washing machine parts for Mastushita.
-Endured fruitful relations with clients such as Ratio Lab Germany, AR Plastics Russia, MIC and Savola packaging -KSA, MalPlast Kenya, Moldtek India, Algurair, Adnoc, Adcom, Alain, AlRawabi Diary
Key Result Areas
Project Execution
· Prepare project execution plan with resources plan, equipment and manpower to drive business plans strategically.
· Guide and monitor project execution, follow-up with design / purchase / manufacturing on progress.
· Estimate costs to ensure project completion in a timely and effective manner.
Design Engineering
· Responsible for creating and transforming ideas and concepts into a product definition and hence preparing process engineering drawings for manufacturing various parts of machine products.
· Design and develop test fixtures for new products following a rigorous development process from requirements definition to product release and focusing on quality, cost control and quick delivery.
· Modify the components, assemblies and the drawings according to new product requirements.
· Manage a team of Designers, to plan and organize tool design, improvements &modification activities.
Product Development
· Managing the broad field of endeavor dealing with new designs, inclusion/modifying the features, prototype development etc.
Operations
· Prepare project costing, tool design proposals and scheduling
· Monitor tool design progress and submit progress status report to program / sales
· Organise Tool Design review
· Monitor the manufacturing operations, materials used and process employed for achieving the desired quality.
· Preparing documents featuring the duration from stage of conceptualizing to project progress at all stages.
· Managing the ISO procedures at each stage of process.
Customer feedback
· Understanding the requisites of customers in a product and to develop innovative product features
· Arranging regular feedback from customers and upgrade the tools design for continual development.
Professional Work Experience
-Advanced Dies and Tools Manufacturing Company, Dubai(Aug 2008 onwards)
· Designation: Design Manager
· Reporting Line: General Manager
Precision Dies and Tools Manufacturing Company, Dubai(2000-2008)
· Designation: Sr. Design Engineer
· Reporting Line: Manager and Divisional Manager
The Supreme Industries, Mumbai (1996 2000)
· Designation: Design Engineer
· Reporting Line: Manager Design and GM
Trainings Attended
· Mould Design Course Secured 6th Rank All Over India
· Course in ProE by InfoCAD trainer Secured fastest result in ProE among all designers.
Education
· Post Diploma in Plastics Mould Design and Mould Making, Institute of Plastic Engineering and Technology
· Plastic Processing Operator in Plastic Processing Techniques from Governmental ITI.
Personal Information
· Date of Birth: 30th June 1974
· Languages Known: English, Hindi and Tamil
· Passport Details: F6687040
· Location Preference: Middle East / South India