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QA Engineer HULL WELDING INSPECTION : Resume CV
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[QUOTE=nandham;69350]S.MURUGANANDHAM. [b][u]Mail [/u][/b]:mg_nandham AT yahoo.com [b][u]OBJECTIVE [/u][/b]: To work in inspection for MARINE STRUCTURAL welding, looking at opportunities in ship repair & building environments, enable me making a significant contribution to the organization. [b][u]Academic [/u][/b]: [b][u]Education College/University CLASS OF PASSED YEAR OF PASSED [/u][/b]: BE –Mechanical Engineering. Anjalai ammal Mahalingam Engineering College, Bharathidasan University, Trichy, TN, India. First class 2002 [b][u]WELDING AND SAFETY [/u][/b]:2008. 1. Shipyard General safety course in government of Singapore-2008 ASNT NDT LEVEL II -MAR TO APR 2009. 1. Visual inspection-II. 2. Radiographic interpretation-II. 3. Magnetic particle test-II. 4. Penetrant test-II. 5. Ultrasonic test -II AWS-CWI-FEB 2009. Experienced and Examined codes, standards, Specification, and practical fundamentals for AWS-CWI. [b][u]TOTAL EXPERIENCE [/u][/b]:DETAILS FOR 8 YRS IN WELDING OF STRUCTURAL 1. Working for marine structure in NAKILAT – KEPPEL OFFSHORE & MARINE LTD, in Qatar. Groups of Keppel FELS & shipyards Singapore. [b][u]DESIGNATION [/u][/b]:QA ER HULL INSPECTION. [b][u]PROJECTS [/u][/b]: Dry-dock gate 1&2, Dry Dock Arm, Hauling Trolley, Load Out / Recovery Barge. [b][u]Responsibilities [/u][/b]: 1. Final inspection for panels, compartment, tank and Block erection to evaluate and marking discontinuities and defects for correction. 2. Liasewith client, class DNV surveyors and third party RH-COWI inspectors for the structure welding inspection, drawing and wps. 3. Inspection for welding structural as per class and client standards, limits.AWS D1.1. Review and follow the checklists as per the ITP. Coordination for ITP preparation. 4. Inspect the Hydro test for tank, vacuum test and air test to checking weld integrity and structural integrity. Preparing report, Coordinate with client and class representative. 5. Monitoring ongoing survey during welding process for welder performance, applicable wps, fit up regarding the alternation of AFC drawing, weld standard. Coordinate with third party RH-COWI as per wps, drawing for the structural weld integrity. 6. Incharge for final inspection for the panel, panel assembly and block assembly as per DNV standards and limits. 7. Generating RFI and punch list on category B and close out class punch list. 8. Training and supervising QC for welding structural inspection to improve the systematic quality system. 9. Preparation punch list, NCR, unscheduled inspection report and final inspection report. Checking Dimensional certificate. 10. Review NDT report, Dimensional Control report, and comportment close out. 11. Review and preparing wps,wpqt and wpqr, Review test report, material certificate. 12. Prepare material traceability, review weld joint and weld symbol details. [b][u]2.Worked as QC welding inspector for structural for contract Duration from Oct 2009 for Dec 2009 [/u][/b]: Worked as QC welding supervisor for the concern of TRANSCO Ltd. Dammam, sauthi Arabia. for the project of fuel tanks, Deck fabrication, industrial tower as per AWS and ASME codes. Welding pipe lines for oil process line system as API Codes .fire factor pipe lines for gas storage and design Auto cad 2d, 3d. Welding are SMAW, GTAW, GMAW,FCAW. - Read drawing and Review material certificates, welding procedure specification, PQR and codes. - Man power control for project work and for daily work schedule. Prepare welder qualification, maintain records. - Technical support for fabricators welders, fitters and NDT operators as per drawing, codes. - Prepare plan for fit-up material and checking it as per drawing .monitor welding process as per codes and specification. Check test reports, monitoring welding condition ,electrodes, materials weld zone and HAZ ,maintain finishing as per codes. - Checking weld discontinuities and correction as per codes to avoid weld defects. - Review and interpret RT film and NDT records and maintaining inspection records. - Measure dimensions Review materials size and welding consumables and monitoring safety condition. Monitor Welder performance , review work progress and maintain records. - Monitoring welding process and techniques. Marking under cut, overlap arc spot and HAZ. - Marking and correction for welding cracks, inclusion, mismatches, weld reinforcement and other discontinuities and weld defects repair as per procedure. - Monitoring and controlling heat treatments as per WPS. - Witness and interpret NDT records, interpret Radiographic films and co-ordinate for perform test and responsibilities to maintain test and welder performance records. - Checking cracks, undercut, overlap, weld reinforcement, dimensional measurement, checking weld cover pass cleanliness and finishing method. 3. Trailan process equipment ltd, Chennai , India. Duration from. Mar 2009 to Sep 2009. - Working as QC ENGINEER WELDING. Inspection for fabrication of oil refinery Z joint As per WPS and drawing - Review the welder performance and welding techniques as per WPS. Monitoring welding process as per WPS, technical support for fabricators and NDT operators as per drawing and WPS. Welding are SMAW, GTAW, GMAW. - Prepare plan and Monitoring welding process, techniques, electrodes, current polarity as per PQR. - codes marking weld discontinuities and making correction to reduce defects as pr codes and customer requirements .Make repair for weld defects. - Perform fit up weld joints, tack welds and weld configurations as per WPS and drawing. - Review customer quality requirements POD, WPS,PQR ,Welder performance and welding test report. - Visual inspection for welder qualification test, witness NDT test and maintain records. - Review project drawing pipeline, pipe joined, AFC and rooting drawing. - Witness and monitoring NDT tests, interpret NDT test RT film record and - Review measurement pipe spool, joints, material certificates regarding to POD. 4. MARINE LINE TECHNOLOGY LTD, SINGAPORE( KOASTAL MARINE ENGG LTD,AZERBAIJAN) DURATION FROM APR 2008 TO NOV 2008. [b][u]JOB DONE IN SINGAPORE [/u][/b]: KEPPEL YARDS, DRY DOCKS YARD, KIM HENG SHIP BUILDING. Working as QC WELDING SUPERVISOR for structural fabrication of ship hull section, welding for deck plat forms, transverse & longitudinal bulk plate, window, and sliding doors as per AWS,ASME.. Ships welding pipe lines as per international standard criteria API, [b][u]JOB DONE IN AZERBAIJAN ,CASPIAN SHIPYARD CO LTD. [/u][/b]: Working as QC WELDING SUPERVISOR for welding BUE’S project of H108 & H109 shipbuilding prepare fabrication schedule and man power control . Representative testing report according to acceptance criteria of API, AWS and CWSIP for the process SMAW, GTAW, GMAW, SAW, FCAW. [b][u]RESPONSIBILITES [/u][/b]: - Prepare plan for fit-up regarding the drawing, checking materials with certificates, WPS, PQR and codes and standards. - Man power and man hour control for project and daily work schedule .Prepare work schedule . - Review drawing, dimensions, and alignment specifications, weld joint, and tack weld as per AWS codes and specification procedure. - Witness and interpret RT &NDT records, review RT, UT, MT, PT test reports and maintain records, welder performance records. - Marking cracks, undercut, overlap, weld reinforcement, alignment, and mismatches, checking weld cover pass cleanliness and finishing method. - Monitoring welding process, electrodes and consumables, welding techniques. - Prepare inspection checklist and inspection test plan, checking material surface as per wps and codes. - Work for prepares final inspection and documentation. - Co-ordinate and liaise with contractor and customer project inspector and managing department. - Review and witness Welder performance test, prepares documents. - Perform infection to detect weld defects are crack, slag inclusion, each weld beads in multi pass welding with this verify WPS and welding procedure. - Verify welding consumables, WPS, welding procedure. Maintain welding control records, welder performance record and inspection records. - Perform man power control with different nationalities, Quality management for different codes and customer satisfaction. Working man hour calculation as per company policy, consumable and equipment control with safety regulation. - Checking WPS in welding production and prepare WPS and welder performance. - Checking Prepare WPS, repair procedures, consumable control procedure, PQR, and inspection documents. - Visual inspection for welder qualification test, witness NDT test and maintain records. [b][u]PIPING PROJECTS [/u][/b]: - Lubrication oil pipe line. - Bunker pipe line system. - Exhaust gas pipe line. - AHU/AIR CON outlet drainage pipe lines. - Over board drainage pipe line. - Quick closing remote control valve tubing system. [b][u]RESPONSIBILITESFOR PIPING INSPECTION [/u][/b]: - Perform Plan for pipes fit up , maintain control records of manpower ,consumables and welder qualification and inspection results - Perform pipe line rooting and approval from the customer as per client’s record and 2D, 3D drawing. - Verify incoming pipe materials, joints components material, and size and length accordance specification documents. - Verify material labels, purchase order, WPS, PQR and codes, specification. - Co-ordinate with clients and contractor inspector, prepare inspection plan and documents, prepare check list form and maintain records. - Read and interpretation project drawing dimension, weld symbol, weld configuration, pipe material grade, identify installation and rooting location regarding to customer and contractor technical requirement. - Perform visual inspection for pipe fit-up, clamps and fixtures position, alignment position, cleanliness regarding with codes and standards. - Co-ordinate and prepare NDT requirement, evaluate results and maintain records. - Examine final weldment as per codes and standards, asses the suitability weldment with provided customer requirement. - Prepare daily fabrication progress report, project report, and man power control records. - Prepare tonnage calculation, count no. of pipes jointed regarding to contractor mandatory requirement. 5. A.G.E.S.Automotive (p) Ltd ,Chennai , India. Duration from Nov 2004 to Oct 2007. [b][u]JOB PROFILE [/u][/b]: DESIGN ER AND WELDING FABRICATION OF EXTERIOR AND INTERIOR STEEL BODY FRAMES. - Verify material certificates, purchase order, verify customer quality requirement to applicable codes. - Perform fit-up inspection, on going welding process inspection for final weldment inspection and take correction steps. review NDT test and reports for RT,UT,MT&PT and mechanical test. - Monitoring , marking and correction for welding discontinuities under cut, mismatches and others. - Monitoring welding process and make correction as per wps and technical support. - Perform as site engineer to checking weld geometry, measure fit up material size and final product dimensions, and visual inspection to detect surface weld discontinuities. - Prepare check list with heat number and plate number for inspection system, record results and maintain documents. - To detect surface discontinuities, interpret NDT results, examine discontinuities formation, and monitor weld techniques. - Perform inspection in work shop for welding steel frames, monitoring welding procedures .verify cutting edge preparation regarding with weld configuration. - Evaluate final weldment as per codes and standards. - Perform interpretation of 2D to 3D isometric view for automobile exterior steel frames by Auto cad and unigraphics design software. - Perform interpretation of 2D to 3D isometric view for automobile interior components by Auto cad and unigraphics design software. - Marking and measure discontinuities and take correction activities according with codes and approved procedures. - Examine welding equipments and electrode consumables, monitor performance and welding procedure. - Drawn and Interpret 2D drawing as given dimension , weld configuration, process, joint type and penetration welding team, checking welding equipments, electric parameters, and safety precaution. 6. DRIESCHER PANICKKER LTD Chennai, India. Duration from Mar 2003 to Oct 2004 Worked as QC/Er welding for fabrication of control panel , electrical tower . - Review the materials and material certificates, welding consumables. - Review welding procedure specification and test reports for mechanical and chemical properties. - Perform welding inspection for the steel structural and welding the welding operations. - Review the drawing and details, check the weld symbol and weld joints. - Monitoring welding process and welder performance, welding techniques as per the customer requirements. - Check the welding location as per standard. - 2Dto 3D for switchgear components by Auto CAD 2002. - Drawn the machine drawing for the switchgear components details the machining symbols. - Prepare the cutting drawing and interrupt, planning the welding operation. - Carried inspection for welding roots and after full weldments. - Check the fit up, gab, method of assembly welds inspection before full weldments to prevent missing structure and control the welding roots. - Missed structures, welding defects are plow holes, welding slag, over lap welding, under cuts, missed welding spots, thickness of weldments followed in cutting plan drawing. Prepare and interrupt the cutting plan to control the welding procedure - Worked under ISO standards for the planning and production developments. [b][u]SOFTWARE CERTIFICATION [/u][/b]: [b][u]MS office [/u][/b]: MS word, Excel, power point, Internet -2003. [b][u]Design software [/u][/b]: Unigraphics and AutoCAD 2002 Government of India-2004. [b][u]Machining program [/u][/b]: CNC - Fanuc series, Government of India-2005. [b][u]PERSONAL DETAILS [/u][/b]: [b][u]Date of Birth [/u][/b]: 12th July 1980. [b][u]Marital Status [/u][/b]: Single [b][u]Languages known [/u][/b]: English, Tamil. Yours truly, S.MURUGANANDHAM[/QUOTE]