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[QUOTE=sgopalbe;69270]S. Gopalakrishnan [b][u]E-Mail [/u][/b]: sgopalbe AT rediffmail.com [b][u]Objective [/u][/b]: Seeking senior level managerial assignments in Design & Development / New Product Development/Engineering & purchase with a growth oriented organization. [b][u]PROFESSIONAL SYNOPSIS [/u][/b]: - A dynamic professional with rich experience in Project Management, Design Engineering, New Product Development, Materials Management, Process Enhancements and Man Management. - Expertise in planning & controlling the design & development projects and tool room. Skills in conceptualizing and effecting process initiatives to enhance efficiency and productivity. - Strong ability to create/read/interpret engineering drawings with proficiency in designing & developing new products in conformance to pre-defined technical specifications. - In-depth knowledge and experience in documentation and implementation of various techniques for enhanced operational efficiency. - Master Program in Mechanical Engineering (M.Tech) – First class from Neptune institute of Technology & Management. - Bachelors Degree in Engineering (B.E.) – Mechanical; First class From National Institute of Technology (REC), Trichy. - An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude. - Good Experience with Two Wheeler, Three Wheeler. Four Wheeler and Battery industries sheet metal parts & battery industries SPM [b][u]CORE COMPETENCIES [/u][/b]: [b][u]Project Planning & Management [/u][/b]: - Managing overall operations for executing projects related to hydraulics designing involving scoping, initiating and resource mobilization within cost & time parameters. - Monitoring / tracking project operations with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of projects. [b][u]Design & Development [/u][/b]: - Developing the conceptual design of various products entailing drawings & specification study, quotation enquiry study & finalization, vendor selection & finalization, schedule for development, first sample approval, tool modification and final part approval. - Preparing BOM and coordinating for the selection of suitable materials for various components to meet design reliability and quality goals. - Reviewing the engineering / design changes & resolving quality related problems associated with design. - Final checking and release of engineering drawings for the development. [b][u]New Product Development [/u][/b]: - Interfacing with R&D for necessary modifications in component design for manufacturability of components for use in diverse industry. - Coordinating the entire development of products including requirement analysis, planning, finalizing specifications, designing and prototype development. - Troubleshooting all technical problems; conducting various tests & inspections to ensure that products developed are in compliance with pre-set quality specifications. [b][u]Materials Management [/u][/b]: - Directing the development and implementation of key procurement strategies / contingency plans and ensuring that strategies & plans are aligned with production requirements. - Developing long-term partnerships with suppliers & vendors; managing day-to-day supplier performance to ensure meeting of service, cost, delivery and quality norms. - Consistently evaluating vendor performance to ensure adherence to predefined specifications and supply of quality material / execution of job works [b][u]Man Management [/u][/b]: - Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency. - Working on succession planning of the workforce, rendering technical guidance to the staff, shift management activities, appraising the member’s performance & providing feedback. [b][u]ORGANISATIONAL EXPERIENCE [/u][/b]: Since Dec’2009 associated with Euro Solo Energy System, Baddi, Himachal Pradesh, as Manager – Design & Development [b][u]Key Deliverables [/u][/b]: - Guiding & coordinating press tools design, product design for Dry cell batteries component and paper component to the sub-ordinate - Design & developing all parts of the battery (Product Design) as per requirement - Responsible for Proto typing, proving the battery, PFD for new product. - Reducing the Rejection levels - Interfacing with the marketing department for quality related issues. - Ordering the press tools, spare parts and machines with suppliers. - Project execution for new plant & product - Conceptualization of project - Designing and proving different type SPM as per requirement. - Following up with vendors and finalizing the cost with suppliers. - Ensuring the DFA, DFM and Proper DFEMA and signing it off - Responsible for outsourcing. - Proving & Developing the component as per GD&T requirement - Taking ownership of delivering the design as per the requirements and agreed specification - Project execution - Conceptualization of project - Manufacturing feasibility study. - Cost estimation for new products & tools. - Development of prototype samples. - Product related problems tracking & countermeasures - Planning & Processing of precision machining components - Hands on experience in trouble shooting of press tools, jigs & fixtures. [b][u]- Design software [/u][/b]: Pro/E, AutoCAD Jan’08 to Dec’2009 with TI Metal Forming, Chennai as Deputy Manager – Engineering & Design [b][u]Key Deliverables [/u][/b]: - Designing press tools for Door Frame Parts and its child parts - Accountable for designing drill jigs and welding fixture along with the troubleshooting of problems related to press tools, welding fixtures and Roll forming. - Following up with vendors and finalizing the cost with suppliers. - Ensuring the DFA, DFM and Proper DFEMA and signing it off - Responsible for outsourcing. - Proving & Developing the component as per GD&T requirement - Taking ownership of delivering the design as per the requirements and agreed specification - Generating, coordinating and maintaining PPAP, APQP documents related to TS system. - Ordering the press tools and machines with suppliers. - Preparing the costing for door frame parts along with marketing and accounts. - Project execution - Conceptualization of project - Manufacturing feasibility study. - Cost estimation for new products & tools. - Development of prototype samples. - Product related problems tracking & countermeasures - Planning & Processing of precision machining components - Hands on experience in trouble shooting of press tools, jigs & fixtures. - Programming and proving the stretch bending machine & Component - Exposure with car door frame parts rolling & it operations. [b][u]- Design software [/u][/b]: Pro/E, AutoCAD & Catia [b][u]Projects Handled [/u][/b]: [b][u]- Title [/u][/b]: Tata Indi cruz ( Luxuri Model) [b][u]Description [/u][/b]: Door Frame Assembly [b][u]- Title [/u][/b]: Nano (Tata Small Car) [b][u]Description [/u][/b]: Door Frame Assembly and Cross Car Beam Assembly [b][u]- Title [/u][/b]: M&M LTV Door Frame [b][u]Description [/u][/b]: Door Frame Assembly and Guide Rail Assy [b][u]- Title [/u][/b]: Tata Indica Vista [b][u]Description [/u][/b]: Door Frame Assembly [b][u]- Title [/u][/b]: Nissan [b][u]Description [/u][/b]: Sash Assly Jan’04 – Dec’07 with Sansha System Limited (Fully equipped Shetron Group Tool Room), Bangalore as Assistant Manager – Design & Development [b][u]Key Deliverables [/u][/b]: - Accountable for designing press tools for sheet metal components using Pro–E, Wildfire, Mechanical Desktop and AutoCAD. [b][u]- Generating & creating modeling and CNC milling program for press tools, plastic moulds & forging tool using Pro/E wildfire (M/c [/u][/b]: Fanuc Series, Makino Fx-650). - Controlling and co-ordinating all the tool room activities as well as design department - Designing the drill jigs & welding fixture and manufacturing special purpose machines. - Monitoring the process planning functions and leading the tool room activities. - Handling new vendors and new customers including marketing. - Maintaining all the documents & records of design in compliance with ISO system. - Preparing the quotations for press tool, jigs & fixture, precision machining component and SPM. - Responsible for vendor development and cost finalization with suppliers. - Reviewing the periodical management information, involving weekly/ monthly reporting. [b][u]- Performing the documentation / auditing of ISO 9001 [/u][/b]:2000. - Manufacturing and developing cam profile as per the customers requirement. [b][u]Projects Handled [/u][/b]: [b][u]- Title [/u][/b]: Reva Electric Car [b][u]Description [/u][/b]: Motor Guard, Gear parts, Hood Hinges assembly, etc. [b][u]- Title [/u][/b]: Auto Project (TVS King) – Chassis & BIW Parts [b][u]Description [/u][/b]: Design & Developed press tools for more than 65 to 70 sheet metal parts from Proto samples to mass production. [b][u]- Title [/u][/b]: N27 Projects – Indonesia Project (Silencer) [b][u]Description [/u][/b]: Design & Developed press tools [b][u]- Title [/u][/b]: Apachi silencer [b][u]Description [/u][/b]: Guard Exhaust Inner & Outer (Stainless Steel) [b][u]- Title [/u][/b]: Satellite Parts (Rocket) [b][u]Location [/u][/b]: LPSC ISRO, Bangalore [b][u]Description [/u][/b]: Bracket Bottom, Baffle Sector, Connecting Channel, C Channel, Cone, Poppet, nozzle etc. Titanium material [b][u]- Title [/u][/b]: Earth Movers sheet metal parts [b][u]Location [/u][/b]: BEML, Bangalore [b][u]- Title [/u][/b]: UM3, UM4, R6, R20 Batteries – Progressive tools [b][u]Description [/u][/b]: Design & Developed press tools [b][u]- Title [/u][/b]: Geep Torch Light [b][u]Description [/u][/b]: Tool Design, BOM, Planning and proving the component. Special Purpose Machines [b][u]- Title [/u][/b]: RLT Machine [b][u]Description [/u][/b]: 502 & 708 Ring, Lid & Tagger Assembly [b][u]- Title [/u][/b]: Body Maker machine – 2 Nos – Battery Industries [b][u]Description [/u][/b]: Duplicated 2 machines from existing machine. - Title : Flanger Machine – 2 Nos - Battery Industries Description : Duplicated 2 machines from existing machine. - Title : 4 Way Callot Feeder Machine – 2 Nos Description : Duplicated 2 machines from existing machine. Jan’01 – Dec’03 with Rajsriya Automotive Industries (P) Ltd., Hosur as Design Engineer Key Deliverables: - Handling the creating, modeling and manufacturing program for press tools, jigs and fixtures by using Pro-E, Wildfire - Designing the press tools, jigs and fixtures. - Preparing MIS report for VMC Department. - Obtaining the required cutters and inserts for VMC. - Coordinating with the customer in handling “New Projects”. - Compiling the periodical management information, involving into weekly/ monthly reporting. - Maintaining proper documentation / auditing of ISO 9001 :2000. - Arranging the program for 3 Axis CNC Pipe Bending Machine Projects Handled: - Title : TVS Victor, Silencer (Two Wheeler) - Title : TVS Centra Silencer with Pipe Exhaust (Two Wheeler) - Title : Scooty Pep Silencer (Two Wheeler) - Title : YN2V Project – Delphi Automotive - Bangalore Aug’97 – Dec’2000 with Trichy Institute of Technology, Musiri as Instructor June’93 – May’07 with STS Engineering Service, Hosur as Draughtsman cum production Supervisor QUALIFICATIONS: Master Program in Mechanical Engineering – First class (69%) from Neptune institute of Technology & Management. Bachelors Degree in Engineering (B.E.) – Mechanical with 1st Division (62%) from National Institute Of Technology (REC), Trichy. – 2000 Diploma In Mechanical Engineering (DME) – First class (79%) from Government Polytechnic, Trichy. - 1993 IT SKILLS: Operating System : Windows Packages : Pro/e Wildfire, AutoCAD (Both 2D and 3D), Mechanical Desk Top, Solid works, catia, Ansys, Msc Nastran, Fast Blank & MS Project PERSONAL DETAILS: - Date of Birth : 5th June 1975[/QUOTE]
