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Title:

[QUOTE=Unregistered;293902]JAYRAM VERMA
 [B][U]E-Mail [/U][/B]: jayram.varma75 AT gmail.com

[B][U]JOB OBJECTIVE  [/U][/B]:
Seeking senior level assignments in Production Planning & Control / New Product Development with an organization of repute preferably in Automobile industry
[B][U]Location Preference [/U][/B]: Pune / Indore / Overseas

[B][U]PROFILE SUMMARY  [/U][/B]:
** Malti skills develop in automotive & fabrication
** 8. years of experience in Production Planning & Control and New Product Development
** Associated with Faurecia Emission Control Technologies- Pirangut Pune, Maharashtra as a Gap Leader Production
** Sound exposure of handling centre less grinding and engineering cutting tools
** In-depth and hands-on experience in leading product / manufacturing process design & development and ensuring compliance with quality standards
** Proficient in handling operations for manufacturing products and accountable for quality service & timely completion of the projects for Two Wheelers and Tractors
** Effective communicator with excellent relationship management & negotiation skills; possess a flexible & result oriented attitude
** Fabrication in piping ,welding (mig,tig), SPM welding, bending, grinding ,fixture, implement, keizen
** Tool setup, SPM bending, CNC bending, strong all type bending, & fitment problems, solving, skills

[B][U]CORE COMPETENCIES  [/U][/B]:
** Monitoring development with respect to cost, resource deployment, time over-runs and quality compliance; evaluating production progress & taking adequate corrective actions
** Managing the processes of research, design, testing and introducing production of entire line of products and designing flow control
** Ensuring high quality of all components made and making improvements for achieving better quality
** Identifying and developing potential vendors for achieving the cost effective purchases of the materials; reduction in the prices & timely delivery
** Imparting continuous job training for accomplishing greater operational effectiveness / efficiency
** Managing end to end project operations from planning to monitoring the on-site activities and final execution for the new product development

[B][U]ORGANISATIONAL EXPERIENCE  [/U][/B]:
Since Mar’12 with Faurecia Emission Control Technologies-Pirangut Pune, Maharashtra as a Gap Leader Production

[B][U]Role [/U][/B]:
** Setting up S.O.P. (Standard Operating Procedure) of machines for products
** Preparation of daily & weekly shift schedule to meet the production requirement
** Assuring systematic and proper running equipments for full targeted output
** Guiding with new tools, processes and methods for improvement in quality & productivity of products
** Complying to quality standards and control systems to reduce rejection level & rework
** Maintaining the TS documents and m/c condition as per T.P.M.
** Knowing the areas of bottleneck & taking measures to rectify the operating procedure through application of Mechanical & Industrial Engineering Tools i.e.5s and OEE
** Involved in Manpower & Material planning for all the exhaust systems supplied to Customer
** Supervising process & action plans for Zero Defect or Quality products
** Handling inspection and checking of product materials; initiating the production process
** Training and providing plan to the operators; achieving the production plans; problem solving
** Displaying the maintenance issues on QRCI board and getting them by the supervisors

[B][U]Highlights [/U][/B]:
** Significantly gained exposure on Kanban, Kaizen, 5s and SMED
** Earned appreciation and increment by the management

Feb’06- Feb’12 with Tenneco Automotive (Tenneco Exhaust India Pvt. Ltd., sanshwadi) as a Line Leader

[B][U]Role [/U][/B]:
** Day to day setup time radius as per company targate (SMED)
[B][U]** Involved in [/U][/B]:
o The Preparation of B.O.S. (Business Operating System)
o Action register updating and sending to Head Office to bring improvements in the plant
** Looked after New Products Development for high reliability & performance
[B][U]** Conducted [/U][/B]:
o Manpower & material planning for all the exhaust systems supplied to GMI
o Daily meeting with team members before start of shift
** Carried out process monitoring & action plans for zero defect or quality products
** Assured deployment of Quality Management System in production lines

[B][U]Highlights [/U][/B]:
** Effectively resolved the problems quickly to reduce cycle time and set-up time by 20%; used the quality tools to check and rectify the job fixture
** Proficiently streamlined the single flow production and reduced the manpower requirement from 4 to 2
** Successfully achieved productivity with low Rework / Rejection reduced 30 % to 10 % by rectifying the tool and communicated with the supplier
** Implemented the process of using 2 set-up simultaneously which reduced the set-up to zero]
** Efficiently completed the production of a critical job - GMS2 project within 26 hours

[B][U]Highlights [/U][/B]:
** Participated for development of Exhaust System & Catcon that resulted fruitfully
** Served as an Internal auditor of QS 9000, TS 16949
[B][U]** Played a key role in [/U][/B]:
o Reducing Rework/ Rejection from 30% to 10%
o Improvement of OEE & DLP
o Achieving Zero Firewall Defects through Line (FTT)
o EHS Deployment within Line( No. of accidents )

[B][U]Trainings Undergone [/U][/B]:
** Welding Technology
** Environment, Health & Safety
** JIT, (Inventory control )
** TS 16949 & ISO 9000 – (Contents were Management responsibility, Quality Systems & data controlled.
** Tenneco Automotive & 8D (Problem solving technique).
** QSB WORKSHOP
** 7 Quality Basics & 13 HSE Rules

[B][U]IT SKILLS  [/U][/B]:
** MS Office Tools, Windows and Internet Applications

[B][U]TRAININGS [/U][/B]:
** Lean Manufacturing Training
** Kaizen, 1S to 5S Training

[B][U]EDUCATION  [/U][/B]:
TV training in 1994 at ultra training institute Jabalpur (MP)
BSc.(industrial chemistry) in1996 at rani durgavati v.v.jabalpur (MP)
I.T.I.(FITTER) in rajkiya industrial training institute ballia (UP)
CNC(programing) 1996 in education and technical education board pune (MH)

[B][U]PERSONAL DETAILS  [/U][/B]:
[B][U]Date of Birth [/U][/B]: 3rd June, 1975
[B][U]Languages Known [/U][/B]: Hindi; Marathi, English[/QUOTE]

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