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[QUOTE=Guest;245291]Profile – Prashant A Pachpande [b]Current Designation [/b]: Sr. Project Engineer [b]Current Location [/b]: Pune [b]Email ID [/b]: prashantpachpande AT gmail.com [b]Career Objective [/b]: To work in a challenging environment and put my potential to the best use and perpetually improve my skills & knowledge So as to meet the organization’s needs and to grow with organization [b]Experience Summary (Total 6 years & 6 Months) [/b]: Since April 2010 to till date Honeywell Automation India LTD, Pune [b]Head Office [/b]: Honeywell Automation, U.S. Honeywell Automation is a pioneer company in automation of Process, Automobile, Pharmaceutical & Power plants with PLC & DCS. It also works in other equipments like drives, Relays, Power supplies, Vibration & motion equipments, safety PLCs & lot of other industrial components. Honeywell Automation is working in different sectors like Power plants, automobiles, chemical, petroleum, pharmaceuticals, etc. Customers to whom we work with are TCL, ESSAR STEEL, Reliance, Syngenta, APPM, ONGC, NTPC, BCML, ASAHI, IOTL, IOCL, HPCL, etc [b]Duties & Responsibilities [/b]: - Programming of Logic Manager PLC, C300 DCS, ML200 PLC Logic & Experion SCADA with software’s like Experion PKS system, softmaster, etc. - Expertise on the communication protocols like Ethernet, Ethernet TCP/IP, Modbus, FO, profibus etc & also worked on CISCO 2960 Switches. - Design of hardware of LM, ML taking input in KOM from customer site & prepare Hardware design manual as per system architecture. - Ordering, Time entry, Project planning, scheduling such Project related activities on IFS software. - Carry out in house testing of Logic and SCADA interlocks using simulators. - Present Hardware and Software to Customer and conduct FAT with the Customer (Factory Acceptance Test). - Preparation of Control related documents such as Control logic, Alarm matrix, Transition sequence, Interlock Logic, Panel Specifications, Functional logic, SDS, HDS, Power consumption & Heat Dissipation details, etc. - Preparation of documents such as PLC drawings, I/O list, component list, P&ID, Certificates and manuals, Loop drawings, Control Panel & MCC drawings, QAP , IQ and OQ. - Carryout various sequence checks for SAT (Site Acceptance Test) with customer’s witness for the same. - Conduct plant performance test and handing over of the plant. [b]Project Accomplished [/b]: 1) [b]Period [/b]: Sept 2012– till date (Under Execution) [b]Client [/b]: Hindustan Petroleum Corporation LTD. [b]Project [/b]: TDC300 ( HPM & FSC) system for LR PDA plant [b]Location [/b]: Mumbai [b]Role [/b]: Lead Engineer [b]Team size [/b]: 3 [b]Description [/b]: Augmentation of LR PDA plant with HPM DCS & FSC PLC with Experion PKS system [b]Responsibilities [/b]: Addition of HPM controller to TPS system, Addition of I/O’s in TPS system, Addition of Controller & I/O’s in FSC system, development of HPM & FSC logic with Experion PKS graphics as per operational philosophy & P&ID , Terminal Server, etc. 2) [b]Period [/b]: Mar 2012– till date (Under Execution) [b]Client [/b]: Hindustan Petroleum Corporation LTD. [b]Project [/b]: C300 DCS system for DHT plant [b]Location [/b]: Mumbai [b]Role [/b]: Project Engineer [b]Team size [/b]: 3 [b]Description [/b]: Augmentation of DHT plant with C300 DCS & Experion PKS system [b]Responsibilities [/b]: Migration of HPM controller to C300, Addition of I/O’s in TPS system, Addition of I/O’s in FSC system, development of C300 logic & Experion PKS graphics as per operational philosophy & P&ID , Eserver installation, etc. 3) [b]Period [/b]: March 2011– Feb 2012 Client: TATA CHEMICALS LTD. Project: C300 DCS system for ESF plant Location: Mithapur Role: Project Engineer Team size: 3 Description: Automation of Effluent Solid Filter with C300 DCS & Experion PKS system Responsibilities: Migration of TPS R430 release to R670 release, Migration of LM PLC system to ML200 system, development of C300 logic & Experion PKS graphics as per operational philosophy & P&ID. Profibus Communication of Siemens SIMOCODE module with Honeywell C200 profibus module to interface with intelligent MCC with Reporting of all data in excel, etc. 4) Period: Feb 2011– till date (Under Execution) Client: Albright & Wilson chemicals India LTD. Project: Migration of LM to ML200 PLC for Chemithon plant Location: Mumbai Role: Project Engineer Team size: 1 Description: ML200R system with Experion HS for Chemithon plant PLC Responsibilities: Migration of LM PLC & its I/O’s to ML 200R PLC by using LM to ML migration tool , Replacement of existing LM hardware to ML hardware , Development of Logic in ML200 & graphics in Experion HS R400 by linking Experion to ML on Modbus TCP with Quick builder. 5) Period: May 2010– till date (Under Execution) Client: Andhra Pradesh Paper Mills Ltd. Project: C300 DCS system for DEINKING & BOILER plant Location: Rajahmundry Role: Project Engineer Team size: 4 Description: Automation of Deinking & Boiler plant with C300 DCS & Experion PKS system Responsibilities: Designing of Hardware design manual , I/O assignment, FAT & SAT procedure, development of logic in C300 & Experion PKS graphics as per operational philosophy & P&ID, Excel reporting, Experion HS communication with HC900 PLC, etc. Achievements: Received Bravo Silver award for successful execution of project for productivity 6) Period: September 2008– March 2009 Client: Syngenta India Ltd. Project: LCN migration of TPS system Location: Goa Role: Team Leader Team size: 1 Description: LCN migration with APM to HPM up gradation Responsibilities: Migration of LCN release from R430 to R680 with up gradation of APM to HPM with some addition in logic & graphics in TDC3000 system. Modification in CL & graphics with addition of some I/O’s. 7) Period: April 2010 – September 2010 Client: ESSAR STEEL LTD Project: LM & ML200 PLC system for BALL MILL system Location: Vizag Role: Project Engineer Team size: 2 Description: Automation of Ball Mill with LM & ML200R PLC with Experion SCADA Responsibilities: Expansion of LM system with addition of I/O’s , design of LM Loader Logic on LM 623-36 PLC ,Preparation of Hardware Design manual, I/O list, development of Logic in ML200R PLC with graphics in Experion PKS as per operational philosophy & P&ID with LCN release migration from R430 to R670 & OPC integration of ACE between LCN & FTE. Achievements: Received Bravo Silver award for solely executing a big change order. Global Experience : 1) Period: Nov 2011– Feb 2012 Client: Janssen Pharmaceuticals Project: Concerta Loops & Thermal Oxidizers Location: Puerto Rico , US Role: Team Leader Team size: 1 Description: Purification of water according to user requirements. Responsibilities: Preparation of documents like I/O list, FAT, SAT, IQ, OQ, Functional logic, etc. Programming of DCS and Experion PKS for whole system and to conduct FAT, SAT. validation & commissioning up to hand over of system Environment: C300 DCS with Experion PKS for Conncerta & Compact Logix PLC with Experion PKS for Thermal Oxidizers 2) Period: Nov 2011– Feb 2012 Client: Janssen Pharmaceuticals Project: Building Automation for J1 & J2 Buildings Location: Puerto Rico , US Role: Team Leader Team size: 1 Description: Building Automation with HC900 PLC & EBI system Responsibilities: Preparation of documents like I/O list, FAT, SAT, IQ, OQ, Functional logic, etc. Programming of PLC and Experion PKS for whole system and to conduct FAT, SAT. validation & commissioning up to hand over of system Environment: HC900 PLC with EBI system for J1 & J2 Buildings May 2008 to April 2010 Rockwell Automation India PVT LTD, Ghaziabad Head Office: Rockwell Automation, U.S. Rockwell Automation is a pioneer company in automation of Process, Automobile, Phrmaceutical & Power plants & it also works in other equipments like drives, Relays, Power supplies, Vibration & motion equipments, safety PLCs & lot of other industrial components. Rockwell Automation is working in different sectors like Power plants, automobiles, chemical, petroleum, pharmaceuticals, etc. Customers to whom we work with are Reliance Energy, GMR, Areva, Sterling, Wartzila, General Motors, FIAT, Force motors, jsw, NTPC, BEL, Biocon, Dr. Reddys, TCE , Design ,etc Duties & Responsibilities: - Programming of Allen Bradley PLC Logic & SCADA with software’s like RsLogix 5, 500, 5000, FTview studio, RSview32, Panel Builder, RsLinx, Rsnetworx, RsEmulate 5, 500, 5000 using Controllogix, Flexlogix & compactlogix control systems, etc. - Worked protocols like controlnet, Ethernet, Ethernet/ IP, Modbus, etc - Ordering, Time entry, Project planning, scheduling such Project related activities on IFS software. - Carryout various sequence checks for FAT, SAT & PG with customer’s witness for the same. - Conduct plant performance test and handing over of the plant. Project Accomplished : 1) Period: May 2008– March 2010 Client: Reliance Energy Ltd. Project: Balance of power plant Location: Hissar Role: Team Leader Team size: 1 Description: Includes mill reject system, fuel oil transfer storage system, compressor handling system, Fire alarm system, H2 gas generation system, CW chlorination system, DM water plant , Balance of plant , Ash Handling Plant , Coal Handling Plant, etc Responsibilities: Preparation of PLC drawings, I/O list QAP , FAT , SAT documents & Logic development, SCADA preparation, FAT execution, commissioning, etc. 2) Period: September 2008– March 2009 Client: Dr Reddys Labs. Project: Power management system Location: Hyderabad Role: Team Leader Team size: 1 Description: Synchronization, Load shedding, Load sharing of 6 DG’s with 3 different Grids & power restoration on grid cut off. Responsibilities: Preparation of PLC & MCC drawings, I/O list QAP , FAT , SAT documents & Logic development, SCADA preparation, FAT execution, commissioning, VB scripting for report generation, etc. 3) Period: December 2008– Feb 2010 Client: Delhi International Airport Ltd.(sterling Generators, Areva, L&T , GMR) Project: Load Management system Location: Delhi Role: Team Leader Team size: 2 Description: Load management system for Lighting, Baggage handling system, HVAC, Fire Protection, etc, with 4 DG Banks with each bank having 4 DG’s.. Modbus Communication of around 20 devices in each Bank with Flex bus Prosoft module & with controller serial port with 232 to 485 converters. Time stamping with sequence of events module & Master clock synchronization with GPS module. HVAC system commissioning including air washer, filters & Roof top units & modbus communication of VFD’s with NET-AIC & SM2 on controllogix & compact logix control system. Responsibilities: Preparation of PLC drawings, I/O list, QAP , FAT , SAT documents & Logic development, SCADA preparation, Modbus communication, Time stamping & Master clock synchronization, FAT execution, commissioning, VB scripting for report generation, etc. Achievements: Received star of the month award for execution & commissioning of project July 2006 to April 2008 Christ-Nishotech Water Treatment Systems PVT. LTD, Pawane MIDC, Navi Mumbai. Head Office: Christ Water technology group, Switzerland Christ is a pioneer company in design and supply of Water treatment plants required for pharmaceutical purpose. Customers to whom we frequently supply our plants are Cipla, Ranbaxy, Lupin, Glen mark, sandoz, Panacea, Colgate, Torrent, Promed, NHRI,PT coronet,etc Duties & Responsibilities: - Programming of siemens, Mitsubishi and Allen Bradley PLC Logic. - Experience on PLC software’s like SIMATIC STEP7, MELSEC MEDOC, RS LOGIX, E-Designer, Wincc Flexible, Protool, Versa-Pro, simplicity and I-flex SCADA. - Expertise on the communication protocols like Ethernet, Modbus, Profibus MPI/DP, etc. - Experience of programming of S7-300, FX1N, FX2N, PC477, Exor, Beijer, ESA etc. - Conduct commissioning & Validation of plant with CGMP, GAMP & 21 CFR part 11. - Conduct plant FAT, SAT, PG test and handing over of the plant. Project Accomplished : Clients: Promed Exports Pvt Ltd., Lupin Pharmaceuticals, Cipla, Reliance Life sciences pvt ltd, Panacea biotec pvt ltd, Serum India pvt ltd, Sandoz pvt ltd, DR. Reddys labs, Creek insulations, Mission Pharma Projects: Purified water system Locations: Goa, Baddi, Panvel, Navi Mumbai, Lalru-Punjab, Bangalore, Pune, Mahad Role: Team Leader/ Member Description: Purification of water using Multi Grade Filter, Softener ,Reverse Osmosis, Ultra Filtration and Electro-Deionisation to meet user requirements. Responsibilities: Electrical Erection and commissioning, Installation Qualification, Operational Qualification and handing over with Training. Modification of program on site, Installation Qualification test , Operational Qualification test , Commissioning & validation of whole system with 21 CFR part 11 & CGMP guidelines , Training of complete system & handing over of plant Environment: PLC:-Mitsubishi FX2N & 4N, Siemens S7-300, AB Micro Logics HMI:- PC477, TP170B, TP177B, Panasonic, Beijer, ESA SCADA:- ifix intellution Global Experience : Period: July 2007– November 2007 Client: Terapia-Ranbaxy Project: Purified water system Location: Cluj, Romania Role: Team Leader Team size: 1 Description: Purification of water according to user requirements. Responsibilities: Preparation of documents like I/O list, FAT, SAT, IQ, OQ, Functional logic, etc. Programming of PLC and HMI for whole system and to conduct FAT, SAT. validation & commissioning up to hand over of system Environment: Siemens S7-300 PLC & TP177B HMI Education Summary : Course Institute Class Year Marks B.E. (Instrumentation) VIT, Pune First 2006 65.66% H.S.C K.Narkhede College, Bhusawal First class with distinction 2002 82.67% S.S.C ST.Aloysious School, Bhusawal First 2000 74.80% Project Summary (B.E.) Automation of Electroplating Process Plant using GE Fanuc PLC, a working model with PLC and a control panel (Include training for GE Fanuc PLC and simplicity SCADA). Extra curricular Activities : - Received Bravo Silver Award for productivity in APPM & ESL job from Honeywell Automation India Ltd. - Received star of the month award for Delhi International airport project in October 2009 from Rockwell - Got Best performance award for the month of November 2006 & May 2007 from Christ Nishotech Pvt Ltd - Received Best Performance award for Dr Reddy’s project in April 2009 while working with Rockwell Automation - Received Best Performance award for Ranbaxy Laboratories Ltd project in December 2007 while working with Christ Nishotech Water Treatment systems pvt Ltd. - Consolation prize in final year project Exhibition cum competition in event Projex-06 at Institution of engineers Pune - 1st Prize in “Contraption” at C.O.E.P. College in the event Instrufiesta-2004. - 3rd Prize in “Robotics Competition” at M.E.S. College in 2005. - In plant Training in summer vacation at “Bhusawal Thermal Power Station”. - Industrial visit to “Garware Polyesters, Aurangabad”. - Participated in the “Robotics Competition” at, - V.J.T.I. College Mumbai, - Bharati Vidyapeeth Pune, - C.O.E.P. College , Pune. - Participated in the event “ABACUS-2005” at Techstacy at V.I.T. College, pune. - Organized an event “Endeavor” held by I.S.A. at V.I.T. College, Pune. - Membership of ISA - Participant of “Component Exhibition” held by I.S.A. at V.I.T. College, Pune[/QUOTE]
