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[QUOTE=mohd..Asif;237705]Mohammad Asif [B]E-Mail [/B]: mdasifjob01_75 AT rocketmail.com [B]Professional Condense:[/B] - A dynamic professional with 12 years of experience in Packaging development, Vendor Development, Manufacturing operation, Process Improvement and People Management. The wealth of expertise comes from working across industries which are in the field of plastic processing & packaging of different optical storage media / Solid state storage media product /Solar Lighting / LED Lighting / Automotive Components. Presently working with Moser Baer India Ltd., Greater Noida as Assistant Manager in JB division (Packaging unit – Moser Baer Products) and dealing in Rigid & flexible packaging development & manufacturing - Core competency lies in Design & Development of value added, cost effective New Rigid & Flexible Plastic Packaging development & manufacturing to meet various specific need of customer. - Familiar with costing knowledge. - Well versed with different concept / process of packaging (i.e. Lamination, Metalizing, Printing, Paper / Plastic based packaging etc. & different types of packaging testing like WVTR, OTR, Product Packaging Compatibility, Environmental, Transit Hazards, etc.) - Sound knowledge of Plastic Technology, adept in updating latest Technologies and instrumental in proposing solutions to optimize Production in compliance with the Quality Procedures. & in Design & Development of New Packaging product, moulding Design Review, Cavity Utilizations & Process Engineering activities, ensuring smooth flow of material through optimized work place layout. - Attitude towards adaptability and result oriented in the challenging economic scenario & possess good techno-commercial, interpersonal and business development skill [B]EMPLOYMENT RECITAL:[/B] - Moser Baer India Ltd., Greater Noida, UP. Joined as Engineer –Now as Assistant Manager since Nov’2001 - Studds Accessories Ltd. Faridabad, Haryana. As Engineer. Oct’2000 – Nov’2001 - Mag Filter & Equipment Pvt. Ltd. Gurgaon, Haryana As Trainee / Junior Engineer Sept’1999 – Oct’2000 [B] KEY DELIVERABLE: Packaging development :[/B] - Packaging product qualification & trials & finalizing BOMs, MSS & updating database accordingly, review & upgrade packaging quality specification for better performance & cost by conducting CPPE (Cost Price Profit Estimate) calculation to meet various specific needs of customer. - A competent coordinator with expertise in new packaging development (concept) entailing the complete cycle, from conceptualization to production. - Discovering cost saving opportunities through process analysis, innovative ideas and thereby achieving maximum profitability. - Mould development & qualification - Working in close coordination with the cross functional departments like corporate marketing, legal, purchase, supply chain & artwork agency for smooth business operations. - Root cause analysis approach and CAPA implementation in solving market complaints [B]Vendor Management:[/B] [B]- Vendor management [/B]:- Identifying, developing, auditing, rating & approval of potential vendors for achieving cost-effective purchases of materials; achieving reduction in prices through long term cost cut project and handling inventory management & utilizing & applying latest packaging technologies, services available from the best vendors. - Auditing the vendor for technical up gradation, quality management system. - CAPA implementation for NCs and CAPA management. [B]Team Management:[/B] - Leading & assisting teams in developing quality plans in co-ordination with production teams and achieving the set targets as defined by the management. - Providing all the necessary references and inputs that may be required for transfer of jobs. - Creating an environment that sustains and encourages high performance; motivating teams for optimizing their contribution level [B] Manufacturing Operation:[/B] - Manufacturing operation entailing product development activity, planning, control and troubleshooting of plastic moulding products used for Optical Media packaging, Solid State media Product, Junction Box for Solar Plates, Complete Plastic housing Body of Solar Lantern & Solid state LED Lighting. - Coordinating the entire product development activities including requirement analysis, planning, finalizing specifications & engineering samples and prototype and off-tool parts development - Supervision of regular production, inspection and tests to ensure the process capability of various machines and effectuating various energy conservation programs. [B] HIGHLIGHT:[/B] With Moser Baer India Ltd, Greater Noida, UP.-A professionally managed, one of the largest producers of Optical storage Media & Solid state storage media in the world having state of the art manufacturing plants with investments of over Rs. 1500 Crores. - Played a pivotal role in development of packaging like- o 25 types of Rigid injection moulded plastic cases / boxes o Different types of printed corrugated master cartoon / product display Trays / Duplex paper Soft boxes o BOPS/PVC/BOPP shrink wrapping film / LDPE monolayer stretch wrapping film / LLDPE cast film o Wooden pallet, Palletization, container stuffing (as tertiary packaging) as per legal & customer. - Finalization / making BOM and updating database in ERP-Ramco system. - Actively participates in the implementation of 25 million (INR) cost cut project in the span of 10 years by weight reduction / productivity enhancement / Man power reduction through process engineering. - Packaging development for fragile product like Solar lantern & number of Bulk Packaging materials. - Establishing system and procedures for ISO –9002 / OHSAS / 18001/ EHS 14001. [B]Design & development of packaging for customer [/B]:- o Wal-mart (USA) o Imation (USA) - Design & development of palleization & container stuffing as tertiary packaging. - Mould development & qualification. - Developed standardized process parameters to reduce process Cycle time and improve productivity. - Steering entire manufacturing operations including production, process improvement through automation, materials management and mould modification, New Product development, Costing activities. - Actively involved in executing audit of the vendor premises for up-gradation/ assessment of Quality system. Steered efforts in driving cost cut products. - Modern operational approaches (TPM, KAIZEN, 5S, 3R, SMED & DoE) conducted & implemented at supplier end to get hike on OEE & supply reliabilities. - Supervised product localization / Alternate vendor development for raw material to increase profitability. [B]TRAININGS / SEMINARS ATTENDED:[/B] o Injection molding process optimization to reduce the cycle time to increase productivity (with Japanese) o TPM (JIPM) – Confederation of Indian Industry (CII). o Pneumatics/ Electro Pneumatics parts of various Packaging m/c – SMC Pneumatics. o Compressed green belt module programme (Six sigma). o 1 Week Program on Flexible Packaging – IIP Delhi o ERP Production/Inventory module – RAMCO. o 2 day training “Train the trainer” o ISO Internal Auditor [B]PREVIOUS EMPLOYMENT:[/B] Studds Accessories Ltd. Faridabad, Haryana. - Is biggest manufacturer Helmets (Industrial safety & automobile) & Two wheeler accessories like Side box / Arm lock. Mag Filter & Equipment Pvt. Ltd. Gurgaon, Haryana- Is OEM of Automotive Air Filter & Injection moulded automotive parts of Maruti Udyog Ltd. [B]Certifications :[/B] - 1 Week Certificate course in Flexible Packaging at IIP Delhi. - 1 Week certification course Pneumatics/ Electro Pneumatics parts of various Packaging m/c – SMC Pneumatics. [B]Qualifications:[/B] - Science Graduate (B.Sc.) with (Chemistry Honors) from Magadh University Bodh Gaya. - Post Graduate Diploma in Plastics Technology from CIPET (Lucknow) in 1999 - Graduate Diploma in Packaging from Indian Institute Packaging, from IIP-Bombay-2011. - MBA in Marketing Management-2011. [B]IT Skill:[/B] - Well conversant with software application MS-Office / ERP – Production & Inventory module (Ramco) / Unigraphics / Auto-CAD / Ai / Photoshop etc. [B]Personal Dossier:[/B] Date of Birth : 1st April 1975 Marital status : Married Language Known : Urdu; Hindi; English Nationality: Indian[/QUOTE]
