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[QUOTE=Guest-IJT;151320][b]Name [/b]: sampathkumar
[b]Email [/b]: sampathkumarmarappan AT yahoo.in
[b]Designation / Skillset[/b] : Dupty manager Manager maintenance maintenance foundry equipment trouble shooting in plc panel
Presently i am working Plant Engineering Electrical maintenance,Errection of foundry equipment like IMF equipment and Furnace inductotherm,Electrotherm. C License holder maintain 33kV LINE and related EB inspection works.

[u][b]Resume[/b][/u] :
 
OBJECTIVE
TO INNOVATE AND TO CREATE.
Summary
[b]Key Skills [/b]: - ERRECTION & MAINTENANCE – Foundry EQUIPMENTS
[b]Job Objective [/b]: 100% Availability of Equipment.
[b]Total Years of Experience [/b]: 16 years 7months
[b]Current Industry [/b]: Steel & Grey Iron Foundry
[b]Current Functional Area [/b]: ELECTRICAL MAINTENANCE
[b]Current Location [/b]: Hyderabad
[b]Location Preference [/b]: SOUTH INDIA
Summary of Skills and Experience
Worked as Commissioning of IMF equipments for two Foundry Projects,
Having IMF 3 Part Pep set Moulding process (Fast Loop System) Semi and Fully Automated in highest size of IMF line, two part No Back Furan process with fully automated IMF system in Sand Division,
Experience in Inductotherm and Electrotherm Melting furnaces.
Presently working as a Deputy Manager – Plant Engineering Electrical in Sand Foundry.
 
Experience Profile
[b]1. Organisation  [/b]: - M/s Vaksh Steels P Ltd., Hyderabad.
[b]Designation  [/b]: Deputy Manager – Plant Engineering 
 Electrical 
[b]Reporting to  [/b]: Deputy general manager 
[b]Experience  [/b]: From April 2008 to Till Now
[b]Organisation Profile [/b]:-
Vaksh Steels is a professionally managed premier group Company of Pitti Laminations Ltd, a listed company on the BSE & NSE Stock Exchanges.
- As a part of our growth plan we have set up a World Class, Eco Friendly, and State-of-the-art Foundry to manufacture High Quality Castings in Steel and Iron Grades. The production capacity is 1000 MT/Month...
. Infrastructure – A completely automated, PLC controlled moulding system operating on “No Back” process, supplied by IMF, Italy.
Melting by Electro Therm Supplied 2750 KW input powered Medium frequency Induction Furnace 4 MT capacity.
Total Manufacturing fuel used by LPG.
Methoding Design used by advanced thermal stress analysis, casting simulation software from “MAGMA Soft”, Germany.
Manufactured by Valve, Earth Moving & Mining, Turbo Generator, Heavy Machinery, Motor and pump castings supplied to valuable customer like ABB – Vadodara, S A Armstrong –Canada, BHEL – Hyderabad, Neco Schubert Salzer Ltd – Nagpur, Leitner Shriram Mfg. Limited – Chennai, Ashoke Leyland – Chennai, Virgo Valves & Controls Limited – Pune, Magtorq Pvt Limited – Hosur, BEML – Bangalore, GE Wind Energy – New Delhi, India Valves Pvt Limited – Pune, GE – USA
Casting used for various sector like Power Generation, Compressor, Windmill, Automotive, Defense sector.
[b]Responsibilities [/b]:
 
1. Layout preparation & Equipment Technical & coordination for the designed Capacity.
2. Erection & Commissioning of the equipments.
 ( IMF Moulding line, Continuous Mixer, Cold Box Core Shooter, Mould and Core drying Oven, Pneumatic Sand Conveyor, Shake out, Sand Reclamation plant with Sand Cooler, Induction Furnace, Shot Blasting M/c, Heat Treatment Furnace, Generator, Air Compressor & Malt. Handling Equipments, LPG Storage Bullet, 60MT Weighing Bridge)
3. After completion of project responsible for Maintenance of all Equipments.
4. Minimize the Machine down Time
5. Identification of Critical Spares and Its maintenance
6. Developing indigenous spares for imported machines.
7. Identifying & Selection of Vendors for Expansion projects,
8. Co-ordination with SATURATORY Regulation Authorities
9. Planning & implementation of Preventive maintenance Schedule.
10. Maintaining the ISO records for Dept.
11. Power saving adopted IMF equipment and other related equipments.
12. Maintaining the Pollution control equipments.
13. Power saving purpose Energy meter provided and maintain in required dept.
14. EB Maximum demand should not increase 80% of the sanctioned demand we introduce demand controller and maintain them.
15. Calibration of External and internal document maintain the all the department.
16. EB Inspection internal and external activity doing.
17.Analys and route cause of repeated break down.
Experience Profile
[b]2. Organization  [/b]: - M/s Sanmar Foundries Limited Trichy.
[b]Designation  [/b]: Asst Engineer in maintenance.
[b]Reporting to  [/b]: Manager in maintenance
[b]Experience  [/b]: From May 2005 to March 2008.
[b]Organization Profile [/b]:-
One of the major manufacturer of Steel Casting with a capacity of 2500 MT/month for the Valve Industries like Fisher-India , Fisher- USA, Malaysia, Hungary&France,Xomox, Xomox- Germany, Hungary&USA Tyco,-India& USA, BS&B, ASCO, Flowserve &FMC
And Also Other Valve Manufactures Crane , Orbit, Cooper Cameron, & Engineering industries like, GE, Cardwell(WabTec) & SABWABCO etc.,
Also Supplier to BHEL, Trichy, - OIL field equipment castings.
Being Equipped IMF-Pep set Fast Loop Moulding System, with 25 Ton Mixer (For Smaller Mould) & 50 Ton Mixer (For Mould above 1000 Kgs up to 5000Kgs.) Lines , With IMF Cold box Core Shooter, Susha Shell Mould & Shell Core Shooter , Sand Reclamation plant , and Medium Frequency Induction Furnace 1.5 ton , 3 Ton (4 crucibles/ 2 in running) & 250 Kgs (For Sample & Alloy Development)
Being Equipped with HT 1100 KVA x 3 SKL – DG Set & 800 KVA x2 DDG
[b]Also Equipped with Soft Ware tools [/b]: - I- DEAS 11NX, & Magma Soft
[b]Responsibilities [/b]:
 
1. Maintain the all the equipments like,
 ( IMF Moulding line, Continuous Mixer, Cold box Core Shooter, Pneumatic Sand Conveyor, Shake out, Sand Reclamation plant with Sand Cooler, Induction Furnace, Shot blasting M/c, Heat Treatment Furnace, Generator, Air Compressor & Malt. Handling Equipments)
2. After completion of project responsible for Maintenance of all Equipments.
3. Minimize the Machine down Time
4. Identification of Critical Spares and Its maintenance
5. Developing indigenous spares for imported machines.
6. Identifying & Selection of Vendors for Expansion projects,
7. Co-ordination with SATURATORY Regulation Authorities
8. Planning & implementation of Preventive maintenance Schedule.
9. Maintaining the ISO records for Dept.
10. Power saving adopted IMF equipment and other related equipments.
11. Maintaining the Pollution control equipments.
12 Power saving purpose Energy meter provided and maintain in required dept..
13. EB Maximum demand should not increase 80% of the sanctioned demand we introduce demand controller and maintain them.
14. Calibration of External and internal document maintain the all the department.
15. EB related Inspection and other internal and external activity doing.
16.Analys and route cause of repeated break down.
[b]Achievements [/b]:-
Met the Erection & Commissioning of the Project in time.
IMF Molding System Erection without their Service Engineer
3. Organisation : - SHANTHI GEARS Limited.,
Designation : Asst Engineer - Maintenance
Reporting to : Manager _ Operations.
Experience : From April 1995 to Oct 2005
Organization Profile:-
One of the major manufacturer of Cast iron industrial gear box and wind mill gearbox, CNC Machine and ms gear boxes. 
Being Equipped with DISA Auto Green sand Muller, DISA Sand plant, DISA Shot blast, VME hand Muller, Inductotherm melting furnace 
UNITHERM Heat treatment furnace.
Responsibilities:
 
1. Minimise the Machine down Time
2. Identification of Critical Spares and Its maintenance
3. Developing indigenous spares for imported machines.
4. Identifing & Selection of Vendors for Expansion projects,
5. Co-ordination with SATURATORY Regulation Authorities
6. Planning & implementation of Preventive maintenance Schedule.
7. Maintaining the ISO records for Dept.
8. Maintain Pollution control equipments.
9.Power Saving purpose Energy meter provided and maintain in required dept..
10.Calibration of External and Internal document and maintain the all the dept.
11.EB related inspection and other Internal and External activity doing.
4. Organization : RM ELECTRICAL CONTACTOR.
 Designation : Trainee.
 Reporting : Head
 Experience : 1994 to 1995
ORGANIZATION PROFILE
One of the major contactor in coimbatore for commissioned EB HT Line like 4pole station and 6pole station. According to company requirement.
Related profile:-
1. “C” License holder maintain the HT and LT supply and related EB inspection work.
2. Inductotherm Melting furnace training at Ahemadabad.
3. Vacuum circuit breaker training at Salem.
4. IMF Foundry Equipment training at Coimbatore.
5. Khaizen class training at Sanmar. 
LANGUAGES KNOWN
Can Speak : English and Tamil
Can Read : English and Tamil
Can Write : English and Tamil
 )
DECLARATION
I solemnly affirm that the above-furnished particulars are true to the best of my knowledge and belief.
PLACE : Hyderabad
DATE : 27/07/2011 
M.Sampathkumar.
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More Information about this submission and submitter:-
___________________________________________________
Submission ID : 4444354
Date & Time : 4th Aug 2011 11:23 AM (UTC)
IP Address : 59.97.240.131
Browser Info : Mozilla/4.0 (compatible; MSIE 6.0; Windows NT 5.1; SV1; .NET CLR 2.0.50727)
Predicted Country : India[/QUOTE]

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