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[QUOTE=Guest-IJT;140507][b]Name [/b]: Sanjay Desai [b]Email [/b]: desaisanjay62 AT yahoo.in [b]Designation / Skillset[/b] : Sr. Manager Production-Planning [u][b]Resume[/b][/u] : A dedicated and industrious Mechanical Designing Professional with 25 years of experience in structural designing & fabrication skills, expertise developed in AutoCAD, design and fabrication as per ASME standards. Seeking a Senior Managerial Assignment as Project Engineering and Project Execution. Career Profile - Presently working as Senior Manager – Pressure Vessel Division with Jindal Steel and Power Limited, Raipur, Chhattisgarh from 18-03-2010. Now deputed for Site fabrication of Tanks and Bullets at JSPL, Angul Orissa, for fabrication of 32 Tanks having fabrication of 4000 MT. - Mechanical engineering professional with expertise in fabrication of chemical process equipments such as Driers, Filters for chemical industries under U-STAMP of ASME specifications, acquired during 22 years project experience in a variety of industries. - Previously associated with HLE Engineers Private Ltd., as Production Manager - Fabricated and commissioned a variety of chemical process equipments and executed specialized engineering projects. - Developed detailed engineering drawings, based on engineering, process design calculations, estimated material requirements and coordinated project activities. - Acquired proficiency in Autocad-2006, MS Project, 3 DS Max-6, NX-4 (Modelling), IDEAS ( FEA ), MS Office, code- calculation on PVlite and proficient with mechanical engineering standards such as ASME, ASTM, codes and practises. - Competently handled complimentary functions of cost control, MIS reporting and training /mentoring of Shift and Assistant Engineers, Welders. - Capable of managing teams of professionals and executing project within targeted cost and time frame. Projects executed HLE Engineers Private Ltd. [b]Fabricated and delivered equipments under U-Stamp for a variety of chemical process industries as under [/b]: - 2.5 KL Rotary Vacuum Paddle Driers for Adelaide Controls Australia. - 2.5 KL Rotary Vacuum Paddle Driers for Benichem Belgium. - 5 KL Pan Drier Tilted Pharmazel Under German Consultant for Indian Partner. - 1 KL Tumbling Drier for Tris-Pharma, New Jersey, USA. - 1.5 KL Agitated Drier Filter for Glaxo Smith Kline, Australia. - Total 25 Nos. Of Agitated Nutche Filters and Rotary Vaccum Paddle Driers are executed in Noble Metals like Hastelloys, Nickel and Cladded in 2 ˝ years. - 3 PFA lined Driers are made successfully for the first time in India and are working at Customer place without any problem for one and half year. Professional Experience HLE Engineers Private Ltd., Maroli, South Gujarat Production Manager, July 2007 Onwards [b]Responsibilities [/b]: Process Equipment Fabrication - Lead a team of 35 engineers, 150 technicians and fabricate chemical process equipments such as Driers, Filters for chemical industries as per under U-STAMP of ASME specifications. - Head Production, Planning and Maintenance. - Interact with the clients, review specifications, requirements and develop detailed engineering drawings, Plan and execute equipment packages under U-stamp. - Develop material estimates; organise material/manpower required for erection/fabrication work, coordinate project and site activities. - Monitor and track daily progress and ensure completion of project as per schedule. - Enhance consistency and reliability in engineering design and processes by utilizing quality improvement techniques. - Develop effective feedback and corrective action system to address root causes and design improvements and enhance customer satisfaction. - Understand client process requirements, -Develop schedules and allocate jobs to various production teams, monitor performance and expedite the fabrication. Process Quality, Productivity Improvement Initiatives - Develop welding fixtures and Set up fixtures for enhancing the fabrication productivity, modify, develop alternative processes and improve efficiency, take suitable corrective action on the Non Conformity Reports (NCR)s. - Identify and implement cost, energy saving and safety measures. Human Resource Management Develop training programme and impart training to the Shift and Assistant Engineers, Welders and qualify the Welders for the ASME approval. - Develop Standard Operating Process Sheets and work instructions for the fabricated equipments. [b]Major Achievements [/b]: - Completed 4 tailor made packages for exports with U-stamp/CE marking and specialised instrumentation within committed delivery dates. - Developed Shaft sleeve Shrink fitting Process, which reduced process cycle time from 64 to 12 hrs and saved Welding consumables, raw materials by 60% and 35 % respectively with improved product quality. - Revised WPS after necessary PQR and Welders training, which increased the Limpet welding rate and improved appearance of weld joints. - Used distance piece, centring ring and eliminated substantial assembly rework and wider manufacturing tolerances. - Developed an in-situ machining facility for machining Discharge Valve Pad after fixing on the Vessel. - Jointly decided Corrective and preventive actions for 275 NCRS in Company Quality Forum. Technofab Engineering Services, Navsari, South Gujarat Works Manager, Feb 1992 to July 2007 [b]Responsibilities [/b]: Process Equipment Fabrication - Designed and manufactured chemical plant equipments such as Pressure Vessels, Heat exchangers, flakers, Autoclaves, Agitators/Mixers, High Speed Stirrers etc, for chemical industries as per ASME Code for unfired Pressure Vessels Sec. VIII, Div. 1, & TEMA C. - Carried-out various maintenance jobs of chemical and mechanical equipments. - Led a design and development team of 3 Engineers, 2 Draftsman, interacted with marketing, erection and commissioning team, Planning engineer, Production staff and executed a variety of projects. - Developed technical Specifications based on customer enquiry, developed designs of vessels, Columns, Reactors, Shell and Tube heat Exchangers, Radiators/Heaters, based on detailed calculations and acquired customer approval for both drawings and calculations. - Evaluated Nozzle Loads as per WRC-107, worked out Seismic/ Wind pressures. - Conducted Zick’s Analysis for Saddle Support, calculated natural frequency of S &T Heat exchangers. - Prepared G.A., Assembly drawing, Component drawing, Weld Seam Plan. - Organized stage wise and final inspection by Customer, commissioned equipment and Plant at Client site. - Promptly attended and resolved Customers Complaints. [b]Major Achievements [/b]: - Developed High Speed Stirrer for Dispersion used in Ink industries for Hindustan Inks (presently Micro Inks). - Handled the entire project from concept development, plant Design, fabrication, Machining, assembly and Plant commissioning trials. - Developed 2.5 KL Autoclave in SS-316 construction for Hydrogenation of Fluorides for Navin Fluorine managed the entire project including design development, Fabrication, Assembly and final commissioning at client site. - Designed, manufactured, erected and commissioned 25 Ton/month Distillation plant for Ethylene Glycols on Turn-Key basis. [b]- Designed and fabricated equipments for Iron-HCl reduction plant for conversion of PNCB, DNCB to PCA, 2 [/b]:5 & 3:4 DCA for Mindhola Rasayan. - Designed and fabricated agitated and tubular reactors, Heat exchangers for various Chemical plants for Navin Fluorine Surat & Dewas plants. - Developed capable vendors with manufacturing facility. Larsen & Toubro Ltd., Hazira, Surat Purchase Engineer, Dec'1988 to Jan'1992 [b]Responsibilities [/b]: Purchase/ Outsourcing Management - Managed purchase of machine building components and Factory Operated Supplies, through 4 Engineers and 2 assistants. - Developed purchase specification (TES) for Instruments, Heat exchangers, Safety valves, Raw materials. - Distributed the Purchase requests to the 4 Engineers, invited tenders and compared offers, negotiated and finalised the orders, followed up and expedited deliveries and maintained the project schedules. - Analyzed the Sub-contract requests, identified Contractors thru News Paper advertisement or thru Contacts, evaluated their capability and through tendering process negotiated and finalized contracts under the guidance of the senior management. - Monitored performance of contractors along with Shop/Yard in- charge. - Monitored Order status for various orders for Bought out Items required for Factory operation and maintenance. - Developed new vendors and contractors. - Evaluated facilities of sub-contractor, before releasing job work orders. - Conducted internal audits and ensured compliance to Systems and procedures. [b]Major Achievements [/b]: - Outsourced the drilling and reaming Work for Hugli River Bridge Module Sub assembly, riveting is obsolete technology, however, with continuous efforts arranged to get about 3000Tons of component riveted thru contractors. - Developed Fabrication Workshop to carryout Non pressure part fabrication work on Vendor's site. Ingersoll-Rand (India) Ltd., Ahmedabad ( T-30 Division and Process Division ) Purchase Engineer, Dec 1984-Dec 1988 [b]Responsibilities [/b]: Purchase / Outsourcing Management - Based on the purchase request for various projects, placed orders, followed-up with vendors and expedited the receipts as per schedule and ensured machine assembly within committed time frame. - Liaised with Q/C department for rejected items and organized replacements. - Participated in the daily production meetings and briefed on the delivery status of various orders. - Developed alternate sources for subcontracts and bought out items.. - Coordinated with the accounts department and ensured suppliers payments are released on time. - Interacted with the production department and organized technical support to the subcontractors. [b]Major Achievements [/b]: - 7 Skid mounted packages were Fabricated, Assembled and delivered at various sites of BHEL/ONGC their sub contractors in one year. - Ensured not a single job was delayed due to material non availability. Educational Qualifications - Post Graduate Diploma in CAD/CAM/CAE, South Gujarat University, 1 Year, May 2007, First Class with Distinction, and FEA analysis in IDEAS. - B.E., Mechanical Engineering, S.V. Regional College Of Engineering & Technology, Surat, 1980- 1984,First Class with Distinction. Training Training on various Soft Skills Seminars on,” Safety in Chemical Industries” at Navin Fluorine Creativity and Problem Solving Computer Proficiency Proficient in Autocad-2006, MS Project , 3 DS Max-6, NX-4, IDEAS, MS Office and Code- calculation on PVlite. ------------------------------------------------------- [b]More Information about this submission and submitter [/b]:- ___________________________________________________ [b]Submission ID [/b]: 4382983 [b]Date & Time [/b]: 18th Jul 2011 8:56 AM (UTC) [b]IP Address [/b]: 59.145.203.154 [b]Browser Info [/b]: Mozilla/4.0 (compatible; MSIE 8.0; Windows NT 5.1; Trident/4.0; .NET CLR 2.0.50727; InfoPath.2; .NET CLR 3.0.4506.2152; .NET CLR 3.5.30729) Predicted Country ;: India[/QUOTE]