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Mechanical Engineer Chennai : Mahindra Mahindra Ltd
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Mechanical Engineer Chennai : Mahindra Mahindra Ltd
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[QUOTE=Guest;131511]D.Ramachandran [b]Email ID [/b]: ramachandrandurairaj AT yahoo.co.in OBJECTIVE - An Enthusiastic, Flexible, Hardworking, Self-disciplined individual seeking an opportunity to play a challenging and creative role with a commitment to company excellence. PROFESSIONAL EXPERIENCE [b]FORD INDIA PVT. LIMITED (FIPL), CHENNAI [/b]: FORD MOTOR CORPORATION, INDIA is one of the Passenger car manufacturer in India. They are the market leader in the SUV segment with Endeavour and occupying second position in Executive segment of Ikon,Fusion, Fiesta, Figo and New Fiesta. [b]WORKING AS AN TEAM LEADER AND PROJECT CO-ORDINATOR IN LAUNCH MAINTENANCE [/b]: - Budget Planning and F&T for upcoming vehicle - PFMEA,AIMS, LMM,TPPS,LRB and work allocation for process. - Arrange tooling and facility for upcoming vehicle. - Installation and commissioning of New Equipments - Maintenance of assembly and Inspection line equipments - Spares and inventory management - Safety activities of Plant Maintenance Department - Designing Jigs, sp.tools & Fixtures for BIW Components - DFMEA for new equipment before procure from supplier - MFMEA for all new equipments - JVM and JCS updatation for team. - 2D and 3D prepared for In house equipment, special tool and jigs. - Equipment break maintenance (Electrical, pneumatic and mechanical). - Update MTTR,MTBF ,scrap cost and OEE for on line machines - Programme modification for all machine based on new model requirement [b]Working Period [/b]: Jan2011 to till date [b]WORKING AS AN LAUNCH MAINTENANCE ASSOCIATE [/b]: - Installation and commissioning of New Equipments(filling and R&B) - Maintenance of assembly and Inspection line equipments - Designing Jigs, sp.tools & Fixtures for BIW Components - 2D and 3D prepared for In house equipment, special tool and jigs. - Equipment break maintenance (Electrical, pneumatic and mechanical). - Prepare the audit documentation (MTTR,MTBF and OEE) - Prepare the document for supplier to get the vendor code. - Follow up with supplier for new equipment procurement. - Done the PR,PO and BO process for new equipment. - Buy off the new equipment from supplier end. [b]Working period [/b]: July 2004 to Dec 2010 [b]Experience [/b]: 6 year 5 months [b]SKILL SUMMARY [/b]: - Excellent Man power management skills along with complete exposure of assembly line and inspection line functions. - Possess good knowledge about Assembly Line and Inspection line equipments - Possess good knowledge on Chain Conveyors and electrical,robot and pneumatic. - Have strong exposure and commissioning on different filling equipments R&B and wheel alignment used in Assembly shop - Thorough understanding of the concepts of Total Productive Maintenance (TPM). - Good Exposure in Pneumatics, and PLC S7(little bit AB and omron). - Arrange tooling and facility for new upcoming vehicle [b]INSTALLATION AND COMMISSIONING [/b]: - Coordinate and work with projects from design stage till installation of new equipments in assembly shop - Study and confirm the Equipment Drawings from design stage as per AMS standards - Commissioning of equipments and prepare punch points and give feedback to supplier - Confirmation of all new equipments in the areas of safety, quality and productivity - Planning for training to all members for the new equipments - Have regular discussion with projects for the Equipment up gradation in Assembly shop. - Preparation of sequence of operation for each installed equipment. - Preparation of Pre operation check and Training to process leaders and members - Preparation of Preventive Maintenance check sheets and training to Maintenance TMs - Training to all Team leaders and members, evaluating and plan for refresh training for each equipments [b]MAINTENANCE [/b]: - Prepare preventive maintenance plan for all assembly and inspection line equipments - Improve the equipments reliability by doing Machine full check activity and monitoring of equipments - Increase the awareness among the TMs to avoid Big Breakdown - Enhance the knowledge level of Members through Root cause analysis of day to day problems - Increase the efficiency of hoists, conveyors and other equipments by improving the PM on equipments - Visualization of overall activities of Assembly Maintenance and update the performance through presentations to Top Management [b]SPARES AND INVENTORY MANAGEMENT [/b]: - Established a Overall Spares Management System - Visualization improvement of spares status of critical Equipments - Registration and regularization of spares in General parts store of all equipments - Educate the TMs about the importance of spares management - Establish a re ordering system of spares - Creating a supplier database and spares database for easy follow up of activities [b]SAFETY ACTIVITIES [/b]: - Sharing the information of Overseas accident details to all Team Members and create awareness among them - Training to all Team Members about the awareness on safety - Identification of unsafe points in Assembly shop and implementation of counter measures for the same - Conduct monthly safety audits with safety department and identify abnormal condition in Assembly shop - Horizontal deployment of all unsafe points related to overseas Accidents [b]OTHER EXPOSURE [/b]: - Error proofing - Lean Production system - QC Circle Activities - Total Productive Maintenance - Maintenance Management - Kaizen Initiative – Safety Activities - 6 sigma - 7 QC Tools - G8D and team building EDUCATION QUALIFICATION - DEEE from Thangam muthu polytechnic college Periyakulam. (93.5%)(2001-2004) - BE from Anna university (part time) Chennai.(69%)(2006-2010) COMPUTER SKILLS - Solid works 2006 - AutoCAD 2007 & 2009 - Siemens S7 - Windows[/QUOTE]
