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[QUOTE=Guest;121233]Tushar Dange E-mail ID- tushardange AT yahoo.com EDUCATION 1991-94 1995-98 D.M.E.(Mechanical Engineering) from Govt. Polytechnic, Amravati BE (Industrial Engineering) from Priyadarshini College of Engineering, Nagpur University 60% 74% Current Perusing distance MBA Operations, from ICFAI university Hyderabad WORK EXPERIENCE – 10 YEARS Capital Foods Ltd. Vapi - Gujrat Factory Manager From Aug 2010 [b]- Responsible for all Manufacturing, Purchasing, and Distribution operations as well as manufacturing support functions [/b]: Engineering, Planning and Maintenance. Lead all plant operation including 67 salaried staff with 160 hourly associates as well as 2 production/ 6 packaging lines producing 23T/ day finished good output of Hakka and instant noodles. - Plan, organize and direct the manufacturing and maintenance operations which ensure the most effective return on assets. - Initiative plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, and capital. Assure attainment of business objectives and productions schedules while insuring product standards that will exceed customers’ expectations. - Establish group and individual accountabilities throughout assigned departments for problem solving and cost reduction, both on a permanent and ad-hoc basis, depending on need. Encourage use of new techniques and focus on fact based problem solving. - Continually improve safety record by addressing both physical safety issues and employee safety attitudes. Maintain and improve housekeeping in all areas, SOP’S,CIP’S,cleaning procedures,plant hygiene, Laboratory standard practices with hazardous chemical handling procedure. - Instrumental in leading a cultural and procedural change by establishing policies and procedures to achieve world class manufacturing Initiatives to attain maximum production efficiency. Monitor and control the factory budget to ensure that all financial and business objectives are met. Negotiate contracts with contractors and suppliers to ensure the cost-effective provision of services to the factory. - Providing weekly feedbacks to Director – Technical, VP – Commerce on stock and despatches. Ensuring stock accuracy through routinue Physical verification and cycle counting. - Laisoning with govt bodies PFA, Weights and measures,Factory Act, Boiler act, Labour laws,GPCB, Excise and sales tax. Professional Achievements - Incresed production output ranging earlier from 250 T to 400 T average a month by improving wrapping line efficiency. - Reduced on line head counts from 110 to 86 by implementing small technical changes. - Rework generation has been reduced from each and every point throught the line. - Achieved HACCP certification, ISO -22000 certification, Kosher and Halal certification, successfully achieved CSR audit for LOBLOW INC, Canada. Faced CSD audits twice – successfully desptched the orders within given time frame. - Erection and commissioning of new boiler for third line done successfully with the help of Thermax. Water ,air ,steam piping work done successfully. - Breakdowns on hakka lines reduced by 2 hrs by successfully implementing the technological changes on cutter shaft. Fixture developed for online gondola basket repairing. - Increased the recoveries from current 86 % to 92 % by incorporating technological changes on line, by reducing the losses. Nestle India Ltd,Head – Office ,Gurgoan Manufacturing Services specialist From Mar 10 - Production planning and scheduling of 3-P operations at (Paam Eatables – Noida) - Monitoring loss trends, yield calculation, costing and budgeting. - Preventive maintenance planning (weekly, monthly and yearly planning). - Leading new emerging concept of 5-s, consequence driven maintenance and asset management, process improvement through concept of SGIA ,NQMS, lean supply chain ,formulation of SOP ,CIP,Std. cleaning procedures, Std.lab practices at 3-p location. - Driving yield improvement project for RM ( RBDO oil, Wheat flour),PM( laminate loss reduction) at 3-P location. - Assist in auditing. - Stock checking, inventory control,min – max norms,inbound logistics and material planning, planning for vehicle despatches from 3- p locations. - Attending demand , supply meeting at head office , planning for production and it’s supply and distribution from 3-p. Nestle India Ltd, Rudrapur Supply chain specialist From Jan 09 - Maintaining customer service level at DC level. - Distribution and allocation planning as per sales trend. - Production planning and scheduling. - Constant interaction with Sales, planning and stores function to understand the material requirements. - Ensuring OTD (On-time delivery) by coordinating with Production & Sales function. - Constant monitoring the production schedules and re-scheduling upon Customer requirements. Nestle India Ltd, Rudrapur Process specialist May 07 to Dec08 - Production planning and scheduling. - Hands own experience on multi pack horizontal flow wrap machine maintenance. - Preventive maintenance planning (weekly, monthly and yearly planning). - Leading Consequence driven maintenance and asset management across different factories. - Driving yield improvement project for RM ( RBDO oil, Wheat flour),PM( laminate loss reduction) - Training and implementing best SHE(safety Environment and hellth) on shopflour, HERA( Hazard analysis and risk assessment) study. - Shift administration and manpower handling. - Training and development to new commerce and recruitment of technical staff. Professional Achievements - 13% improvement in wrapping line efficiency. - 4.5 % Laminate loss reduction. - Improvement (30%) in vehicle turnaround from existing7 hrs to 5 hrs. Indo Nissin Foods Ltd. Sr. Production Officer Sept05-May 07 - Planning & scheduling day-to-day production activities to achieve the production targets. - Eensure the safety, quality, SOPs, personnel hygienic standards are being followed. Assist/contribute to the identification of improvement opportunities - Ensure maintenance of safety equipment and procedures in production department. - Plan work schedules and co-ordinate production for the most efficient utilization of personnel and equipment. - To guide and train the operators on 4S, kaizen, HACCP, GMP, and lead the audits & other continuous improvement initiatives to improve efficiency and cost savings & to evaluate KPIs. - Analyze and study the major and minor break downs with counter measures. - Ensure the targetted yield of operating supplies i.e. edible and packing material. - Support in installation and commissioning of machines, equipment in the production department. - Driving rework generation project against target of less than 4%. - Analysis of possible changes, identification of potential improvement process, time study, method study, line balancing , formation of wage incentive schemes. - Maintain satisfactory WIP records and actual, as well as providing adequate control of WIP stocks. - MUG Noodle m/c high-speed optimization successfully. - Training of new operators on process & maintenance activities. Project completed - Erecting & commissioning of the CUP Noodle line project at Indo Nissin Foods Ltd., Rewari. - Erected and commissioned noodle machine, noodle compound machine, mixing machine, steaming conveyor, fryer m/c, frying conveyer, cut and mould conveyer, loading conveyer wrapping & machine etc. Multipack Systems Pvt. Ltd. Baroda Executive sales and services April 00- Sept 05 - Optimized the inventory of all spares/ change over parts by anticipating market demand, positioning company resources to meet demand and fulfillment of demand as its leads to complete realization of worth of buying multipack machine within customers. - Research & developed the vendors and suppliers. - Estimation of raw material, rate fixation, ordering and billing for various machine parts. - Setting of mechanical processes & jigs & fixtures for various engineering job on automatic, semi automatic, CNC M/c’s, inspection parameters at vendors. - Raw material planning by predicting inventory constraints, quality corrections, receipt and dispatches within constraints of limited storate capacities at vendors Co curricular Activities - Member of factory lean management implementation team. - Chief coordinator for Alumni Committee for Batch 1995 -98 - Attended DRP (Distribution resource planning) workshop. - Trained on APO-SAP ( MM & PP module). - Attended Workshop on PMS, Time management, Six Sigma workshop arranged by Nestle Extra Curricular Activities - Best Player award in Interstate Cricke Tournament, Year 1993 sponcered by Govt.Polytechnic Amaravati. - Passed all Hindi Rashtrabhasha Examinations Prathmik, Praveshika, Balbodhini at school level - Got distinction in Ganit pravinya examination, Novodaya Vidyalay entrance examinations.[/QUOTE]
