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[QUOTE=Guest-IJT;109939][b]Name [/b]: SAMAVEDAM BIJAYA MADHAB [b]Email [/b]: bijaya_madhab AT rediff.com [b]Designation / Skillset[/b] : SENIOR MECHANICAL ENGINEER [u][b]Resume[/b][/u] : Senior Engineer level assignments in Plant Management, Operations & Maintenance with reputed organizations. Career Conspectus - Graduate Mechanical Engineer with 8+ years of rich experience in Plant Management, Operations & Maintenance, Process Enhancement and Team Management. - Proficient in handling Power Plant Operations and Maintenance and accountable for utility services, timely completion of projects. - Expertise in managing maintenance activities for reducing breakdowns / downtime & enhancing operational effectiveness of equipments. - An effective communicator with excellent relationship management skills and strong analytical, leadership, decision making, problem solving, man power management & organizational abilities. Employment Scan Since Mar ’08 at J.K.PAPER LTD, Orissa, as Senior Mechanical Engineer (Operations & Maintenance) - Planning & scheduling the operation of power plant for optimum steam & power generation. - Planning & implementing the preventive & breakdown maintenance schedules for improving overall reliability and safety of equipments. - Troubleshooting of machines for quality and productivity related issues. - Conducting failure investigation analysis to identify gaps & take corrective measures so as to reduce equipment downtime & maximize plant availability. - Monitoring and optimizing processes, troubleshooting in coordination with cross functional teams and improving efficiency & cost compression. - Fulfilling statutory requirement of state factories & Boiler inspection, State Pollution Board authorities. - Reporting to Sr.Manager (Power Plant) [b]Maintenance & supervision [/b]:- 24MW CAPTIVE POWER PLANT - 12 MW TG Set Siemens make, Double extraction cum condensing type, with DCS controlled Electronic governor. - 5.4MW TG Set Blohm & Voss make, Double extraction cum condensing type, with DCS controlled Electronic governor. - 2.5 MW TG Set Siemens make, Single extraction cum condensing type with hydraulic governor. - 4 MW Toyo Denki make DG set. [b]BOILERS AND UTILITIES [/b]: - PLC interfaced 30TPH Stoker Fired Boilers(2 Nos,Walchand), 30 TPH AFBC coal fired Boilers(2Nos.Steinmuller), 67 TPH DCS controlled AFBC Bio-mass fired boiler (Thermax), 65 TPH Chemical recovery boilers (Enmass). - Microprocessor controlled Electrostatic precipitators & Rappers, Pneumatic Fly ash handling system - 1000 m3 / h Central Water supply system, 100 m3 /h Demineralising Plant, 10000 m3 / h Compressed Air plant, - 100 TPH Coal & bio-mass handling plant. [b]GENERAL MAINTENANCE [/b]: - Time based & condition based maintenance of turbo generator of 12MW, 5.4MW & 2.5MW their auxiliaries like, centrifugal pumps, vacuum pumps, condensate extraction pumps, steam ejectors, steam traps, thermo compressors,online steam & air sealing etc. - Preventive and breakdown Maintenance of boiler auxiliaries like, feed pumps, rotary air lock feeders, chain drag feeder, rotary spreaders, steam joints, steam traps, coal feeding nozzles ,coal mixing nozzles, gauge glass, planned & Annual shut down maintenance of boilers. - Impact Coal crushers, primary & secondary screens, conveyors, vibrating feeders. - Reciprocating (Chicago Pneumatic) & Screw (Atlas Copco) compressors operations & maintenance. Notable Contribution - Involved in planning, scheduling & execution of 12 MW Siemens steam turbine major overhauling. - Involved in planning, scheduling, execution, & coordination in major overhauling & new Woodward make, governor installation of 5.4 MW Blohm & Voss make steam turbine. - Involved in complete bank tube, bed evaporator coil change of 30 TPH AFBC boiler. - Inventory control, shutdown planning, import substitution, failure analysis, and Root cause analysis. - Energy management, MIS data/reporting making, Efficiency & Profit & Loss calculations, Conducting Steam Audits. - Prepared presentations for Quality circle Forum projects. - Member of Management Model Area for TPM implementation in the plant in association with JIPM (Japan Institute for Plant Maintenance). Coordinator of the Planned Maintenance team. Our Company has bagged prestigious TPM Excellence and TPM consistency award From JIPM, Japan. - Enforcement of safety management as per ISO 9001 (QMS), ISO 14001 (EMS), OHSAS 18001 standards. - Working with ERP (Enterprise one, ORACLE) system. Preceding Experience Summary [b]Company [/b]: Gujarat State Electricity Corporation Limited at Sardar Sarovar Hydro electric plant [b]Designation [/b]: Junior Engineer (Mechanical). [b]Duration [/b]: December 2005 to March 2008. [b]Responsibilities [/b]: - Control room Operations of 200 MW x 6 Nos Hitachi makes hydro electric turbines. - Responsible for Safe Start-up, stops, Synchronizing Toshiba make Generator-motors with national grid and load management according to demand, in consultation with SLDC (Gotri) & WRLDC (Mumbai). - Maintain working parameters of Francis type Pump-Turbines during running. - Monitoring and maintaining of power export, import and consumption of power in ALSTOM make 400 KV GIS - Daily & monthly generation & efficiency report preparation - Reporting to Executive Engineer (Shift) [b]Company [/b]: J K Paper Limited, Fort Songadh, Gujarat [b]Designation [/b]: Assistant Engineer (Power Plant) [b]Duration [/b]: December 2002 to December 2005. [b]Responsibilities [/b]: - Shift Operation & Mechanical Maintenance of PLC controlled AFBC Coal Fired Boiler, Stoker Fired Boiler, and Chemical Recovery Boilers of total capacity 135 TPH. - Shift operation & Maintenance of DCS controlled double extraction cum condensing 18 MW steam turbines - Operation & Maintenance of 1000 TPD Coal handling plant, reciprocating air compressors, DM plant. - Efficiency, generation, consumption report generation. - Reporting to Manager (Power Plant) Scholastics PGDIM from Indira Gandhi National Open University (IGNOU), New Delhi in 2007 with (60%) B.E. (Hons) in Mechanical Engineering from Gandhi Institute of Engineering & Technology, Gunupur, affiliated to Berhampur University, Orissa, in 2002 with (76%).University 6th rank. 10+2 from SKCG College, Paralakhemundi, Orissa in 1997 with (62%). College 3rd rank SSC from MRBH School, Paralakhemundi, Orissa in 1995 with (78 %.) District 2nd rank, Stood state first in common recruitment test conducted by Gujarat Electricity Board, Vadodara (Gujarat). Extra curricular Attended Supervisory development program, by renowned HR consultant, Mr. Hiren Vakil, Mumbai. 5 days training program on Analytical approach for power plant effectiveness jointly organized by India Boiler.com & POMC, Vadodara. One day training program on behavioral safety, by M/s DNV, Hyderabad. Attended certificate program on ISO integrated system by RTQMS, Hyderabad, AP and a Certified Auditor. Attended inter college carom competition and awarded second prize. Computer Competency Windows 98, 2000, Me, XP MS Office AutoCAD 2000 Reference 1) Mr. N.V.Jagannadha Rao, Dean (administration) GIET, Gunupur, Odisha. 2) Mr. Ranjit Nayak, Boilers and Factories Inspector (Paradeep, Odisha). 3) Mr. Jagadish Pattnaik, Dy. Manager (HRD, Essar Steel, Hazira,) . [b]Place [/b]: Jaykaypur Signature [b]Date [/b]: ------------------------------------------------------- [b]More Information about this submission and submitter [/b]:- ___________________________________________________ [b]Submission ID [/b]: 4212656 [b]Date & Time [/b]: 5th Jun 2011 5:40 AM (UTC) [b]IP Address [/b]: 117.200.229.7 [b]Browser Info [/b]: Mozilla/5.0 (Windows NT 5.1; rv:2.0.1) Gecko/20100101 Firefox/4.0.1 Predicted Country : India[/QUOTE]
